PRG BAD Boy User manual

USER MANUAL
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AutoPar™, Bad Boy™, Mbox Extreme™, PRG Series 400™, Virtuoso®, Virtuoso® DX, Virtuoso® DX2, and Visionary™3D
are trademarks of Production Resource Group, LLC, registered in the U.S. and other countries.
All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies.
This manual is for informational use only and is subject to change without notice. Please check www.prg.com for latest version.
PRG assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual.
Bad Boy™ Spot Luminaire User Manual
Version as of: May 21, 2009 | PRG part number: 02.9812.0001A
Production Resource Group
Dallas Office
8617 Ambassador Row, Suite 120
Dallas, Texas 75247
www.prg.com
Bad Boy™ Spot Luminaire User Manual
©2009 Production Resource Group, LLC. All Rights Reserved.

FOREWORD
02.9812.0001A i
Compliance Notice
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This
device may not cause harmful interference, and 2) This device must accept any interference received, including
interference that may cause undesired operation.
Conforms to:
UL STD 1573
Certified to:
CAN/CSA STD E598-1
CAN/CSA STD E598-2-17
Safety Notice
It is extremely important to read ALL safety information and instructions provided in this manual and any
accompanying documentation before installing and operating the products described herein. Heed all cautions
and warnings during installation and use of this product. Safety symbols used throughout this manual are as
follows:
GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK, FIRE,
EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE FOUND BELOW.
WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE
1. PRG luminaires have been designed for use only with specific lamps. Note lamp type before replacing.
Installing another type of lamp may be hazardous.
2. PRG luminaires may be mounted on any type of surface as long as mounting instructions are followed. See
instructions detailed in this manual.
3. Replace fuses with same type and rating only.
4. Minimum distance from head to any flammable object is 2m.
WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK
1. PRG luminaires are designed for dry locations only. Exposure to rain or moisture may damage luminaire.
2. Disconnect power before servicing any PRG equipment.
3. Servicing to be performed by qualified personnel only.
FCC
CAUTION advising of potential damage to product.
WARNING advising of potential injury or death to persons.

BAD BOY™ SPOT LUMINAIRE USER MANUAL
ii 02.9812.0001A
WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE
ULTRAVIOLET RADIATION
1. PRG luminaires may use an HID type lamp which produces UV radiation. DO NOT look directly at lamp.
2. It is hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged.
Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their
effectiveness is impaired.
WARNING: INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS
1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment (gloves,
eye protection, etc.) when handling and adjusting hot equipment and components. Service and maintenance
should be performed only by qualified personnel as determined by the high pressure lighting fixture
manufacturer.
2. Arc lamps generate intense heat. Disconnect power and allow lamp to cool for 15 minutes before relamping.
3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation. Additionally,
arc lamps operate under high pressure at very high temperatures. Should the lamp break, there can exist a
danger of personal injury and/or fire from broken lamp particles being discharged.
4. The lamp shall be changed if it has become damaged or thermally deformed.
5. Wear eye protection when relamping.
6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free cloth before
installing or powering up the luminaire.
7. Serious injury may result from the generation of ozone by this lamp system. A proper means of venting must
be provided.

FOREWORD
02.9812.0001A iii
Notes de sécurité
Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce
guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les
précautions pendant l’installation et l’utilisation de cet appareil.
Les symboles de sécurité utilisés dans ce guide sont les suivants :
CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER CONTRE LES
DÉCHARGES ÉLECTRIQUES, LES INCENDIES, L’EXPOSITION EXCESSIVE AUX RAYONS UV ET
TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.
AVERTISSEMENT: RISQUE D’ EXPLOSION.
1. Le service et le maintenance ne devront être assurés que par des personnes qualifiées comme precisé par le
frabricant des lampes à haute pression.
2. Des vêtement de protection et les procédures précisées dans le manuel du frabricant doit être fournies.
AVERTISSEMENT: RÉGLAGE DES LAMPES
1. Chaleur intense. Débrancher le matériel et laisser refroidir pendant 15 minutes avant de rallumer.
2. Risque l’incendie. N’utilise que des METAL HALIDE MSR 700 Watt G 22 Base.
AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV
1. Risque d’explosion en cas de radiation ultraviolet imprantes.
2. Ne pas intervener en l’absence de confinement de la lampe en place ou quand la lentille est abîmée.
AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES
1. Chaleur intense. Eviter tout contact avec des personnes ou des tissues. Attention, de graves blessures
peuvent résulter de production d’ozone par cette lampe. Un système de ventilation adapté doit être fournies
2. La température de surface = 300.c
La temperature de l’ambiance = 50.c
3. Ne convient pas pour un usage résidential.
4. Utilisable seulement dans les locaux secs.
ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.
AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

BAD BOY™ SPOT LUMINAIRE USER MANUAL
iv 02.9812.0001A
Revision History
This manual has been revised as follows:
Version Release Date Notes
BASIC February 27, 2009 Software version 1.0. Initial release.
A May 21, 2009 Software version 1.1. Updated menu system, spin
mode values, and troubleshooting chart. Added
Bypass Calibration, Gobo Set Zero Position, and
Software Update procedures.

TABLE OF CONTENTS
02.9812.0001A v
Table of Contents
Introduction
About This Manual .......................................................................................................................... 1
Additional Documentation............................................................................................................... 1
Customer Service ............................................................................................................................. 2
Chapter 1. Description
Features
Overview.......................................................................................................................................... 4
Features...................................................................................................................................... 4
Components
Included Items.................................................................................................................................. 5
Replacement Items and Accessories................................................................................................ 5
Major Components and Controls ..................................................................................................... 6
Chapter 2. Installation
Power and Data Cabling Requirements
Power ............................................................................................................................................... 8
Data .................................................................................................................................................. 8
DMX512 Cables........................................................................................................................ 8
DMX512 Male Termination Connector .................................................................................. 10
Ethernet Cables........................................................................................................................ 10
Installation Procedure
Installing Luminaire in a Hanging Configuration.......................................................................... 11
Installing Luminaire in a Standing Position................................................................................... 14
Connecting Power and Data........................................................................................................... 15
Power Up Procedure
Powering Up the Luminaire........................................................................................................... 17
Comm LED Operation ............................................................................................................ 18
Bypassing Calibration.................................................................................................................... 18
Programming a Starting Address ................................................................................................... 19
Starting the Lamp........................................................................................................................... 20
Configuring Universe, Comm, and Other Options ........................................................................ 20

BAD BOY™ SPOT LUMINAIRE USER MANUAL
vi 02.9812.0001A
Chapter 3. Operation
Menu System
Using the Menu Touchscreen......................................................................................................... 22
Menu System Overview................................................................................................................. 23
Menu Details.................................................................................................................................. 24
Home Screen ........................................................................................................................... 24
Lamp Screen............................................................................................................................ 25
Configuration Screen............................................................................................................... 25
Pan/Tilt Screen ........................................................................................................................ 26
Information Screen .................................................................................................................. 26
Communication Screen ........................................................................................................... 26
Status Screen ........................................................................................................................... 27
Test Screen .............................................................................................................................. 27
DMX512 Operation
Channel Mapping........................................................................................................................... 28
Wheel Control................................................................................................................................ 29
Control Channels............................................................................................................................ 31
Timing Channels ............................................................................................................................ 32
Channel Functions................................................................................................................... 32
Timing Channel Mapping........................................................................................................ 32
Gobo Set Zero Position.................................................................................................................. 36
Chapter 4. Troubleshooting and Maintenance
Troubleshooting
Troubleshooting Guide................................................................................................................... 38
Errors.............................................................................................................................................. 39
Testing
Test Screen ..................................................................................................................................... 41
Mechanical Tests............................................................................................................................ 42
Software Update
Software Update Using LumLoader Application .......................................................................... 43
Software Crossload ........................................................................................................................ 45
Equipment Handling
Proper Lamp Servicing and Operation........................................................................................... 46
Routine Maintenance
Replacing the Lamp ....................................................................................................................... 47
Adjusting the Lamp........................................................................................................................ 49
Replacing a Gobo........................................................................................................................... 50
Replacing a Designer Color Filter ................................................................................................. 53
Cleaning the Head Filters............................................................................................................... 55
Cleaning the Luminaire.................................................................................................................. 56
Cleaning the Lenses ....................................................................................................................... 57

TABLE OF CONTENTS
02.9812.0001A vii
Appendix A. Technical Specifications
Bad Boy Spot Luminaire................................................................................................................ 60
Bad Boy Road Case ....................................................................................................................... 62
Appendix B. Glossary
Glossary of Terms ................................................................................................................... 64

BAD BOY™ SPOT LUMINAIRE USER MANUAL
viii 02.9812.0001A
Notes

INTRODUCTION
02.9812.0001A 1
Introduction
About This Manual
This manual provides necessary information regarding product safety, installation, and operation for
the following equipment:
• Bad Boy™ Spot Luminaire (20.9812.0001)
Familiarizing yourself with this information will help you get the most out of your lighting system.
WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.
Additional Documentation
For more information regarding DMX512 systems, refer to the DMX512/1990 & AMX 192 Standards
publication available from United States Institute for Theatre Technology, Inc. (USITT).
USITT
6443 Ridings Road
Syracuse, NY 13206-1111 USA
1-800-93USITT
www.usitt.org
For more information regarding Art-Net protocol, refer to the specification for Art-Net II Ethernet
Communication Standard available from Artistic Licence Ltd.
Artistic Licence (UK) Ltd (Registered Office)
24 Forward Drive, Christchurch Avenue,
Harrow, Middlesex, HA3 8NT, United Kingdom
[phone] (phone)
[phone] (fax)
www.artisticlicence.com
For additional documentation, please visit our support tech center at: www.prg.com/support

BAD BOY™ SPOT LUMINAIRE USER MANUAL
202.9812.0001A
Customer Service
Our comprehensive technical services department ensures you get the full benefit of being a PRG
customer. Whether your needs are simple or complex, our full-time staff of experienced professionals
are on-hand to provide support. For assistance, contact your nearest PRG office:
For additional resources and documentation, please visit our website at: www.prg.com
PRG Dallas (International Service)
8617 Ambassador Row, Suite 120
Dallas, Texas 75247
Ph: 214.630.1963
Fx: 214.630.5867
Service Fx: 214.638.2125
Service Email: [email protected]
PRG Hi-Tech Atlanta
1053 Willingham Dr.
Atlanta, Georgia 30344
Ph: 404.214.4800
Fx: 404.214.4801
PRG Chicago
90 Rawls Rd.
Des Plaines, Illinois 60018
Ph: 847.227.5171
Fx: 847.557.9033
PRG Las Vegas
6050 South Valley View Blvd.
Las Vegas, Nevada 89118
Ph: 702.942.4774
Fx: 702.942.4775
PRG Los Angeles
9111 Sunland Blvd.
Sun Valley, California 91352
Ph: 818.252.2600
Fx: 818.252.2620
PRG Nashville
8351 Eastgate Blvd.
Mount Juliet, Tennessee 37122
Ph: 615.834.3190
Fx: 615.834.3192
PRG New Jersey
7777 West Side Avenue
North Bergen, New Jersey 07047
Ph: 201.758.4000
Fx: 201.758.4312
PRG Orlando
1902 Cypress Lake Dr.
Orlando, Florida 32837
Phone: [phone]
Fax: [phone]
PRG Canada
2480 Tedlo Street
Mississauga, Ontario L5A 3V3 Canada
Ph: 905.270.9050
Fx: 905.270.2590
PRG Asia
Asagami Fukagawa Logistics Center B-4F
2-2-1 Shiohama, Koto-ku, Tokyo, Japan 135-0043
Ph: 81.3.5683.0011
Fx: 81.3.5683.0330
PRG Europe
The Cofton Centre
Grovely Lane
Longbridge, Birmingham
B31 4PT, England
Ph: +44 (0) 845.470.6400
Fx: +44 (0) 845.470.6401
Essential Lighting
Unit E
Imber Court Trading Estate
Orchard Lane
East Molesey, Surrey
KT8 0BY, England
Ph: +44 (0) 208.335.6000
Fx: +44 (0) 208.398.7205

02.9812.0001A 3
1.
Description
This chapter contains an overview of luminaire features and components.
• Features
• Components

BAD BOY™ SPOT LUMINAIRE USER MANUAL
402.9812.0001A
Features
Overview
The Bad Boy™ Spot Luminaire from PRG Lighting combines the
qualities of a traditional automated light with a large venue fixture.
Bad Boy is the ideal choice whenever a big-beam look is required, for
example, when playing in front of high-brightness LED screens.
Features
• Philips MSR Gold™ FastFit lamp that can be set to levels 900W,
1200W, or 1400W.
• Built-in LCD touchscreen display which provides access to
control, configuration, status, and testing functions.
• Zoom lens system consisting of four groups of lenses - each
independently controlled for accuracy while maintaining focus
during zoom changes.
• Zoom range of 8:1 from a narrow spot of 7° to a wide flood of 56°.
• Edge control for gobo focus and gobo morphing.
• Mechanical iris which provides continuous beam size control for both rapid changes and smooth
timed beam angle changes.
• 8-inch diameter front lens which produces a large, full beam that easily can be varied by the
luminaire’s zoom lens and beam size iris.
• Full-field dimming from 0 to 100% with accurate slow-speed control as well as fast bumps.
• Quantum Color® system featuring four (4) color wheels with seven discrete colors on each wheel:
one (1) designer wheel with user-changeable color filters and three (3) fixed color wheels
organized into Cyan, Magenta, and Yellow (CYM).
• Instantaneous color bumps and flashes as well as smooth control for timed color changes.
• Two (2) indexable, rotating gobo wheels with seven (7) gobos per wheel. Gobos are individually
calibrated so the unit will automatically index the orientation of each gobo regardless of
placement.
• Variable frost for smooth diffusion.
• Servo-powered, lightning fast strobe mechanism.
• Precision glass reflector with dichroic cold mirror coating.
• On-board battery to address and configure fixture without main power.
• Three-phase, high-speed servo motors for pan and tilt to provide repeatable, precise responses.
• Pan and tilt locking mechanisms which automatically unlock when power is applied to the fixture.
• Pan range of 540° and a tilt range of 270°.
• Can be mounted and operated in any orientation.
• Compatible with all PRG consoles and a wide variety of DMX512 and Art-Net consoles. An
internal Ethernet switch allows for daisy-chaining fixtures.

DESCRIPTION : COMPONENTS
02.9812.0001A 5
1
Components
Included Items
The following illustration shows all items included with the luminaire:
Figure 1-1: Bad Boy Luminaire Included Items
Replacement Items and Accessories
The following items can be ordered from PRG. (Please order by PRG part number.)
PRG P/N Accessory
21.9812.0863 Bad Boy Hanging Bracket Assembly
23.9623.0177 DMX Termination Connector
25.9812.0902.5 AC Line Cord 2.5' 14/3 L6-20 Cable Assembly
71.2566.1200.0 Philips MSR Gold™ FastFit Lamp
(2) Hanging Bracket Assemblies
Safety Cable
AC Line Cord
-- with Mega-Claw Truss Hook
Bad Boy Luminaire
Power Cable
(20.9812.0001)
(21.9812.0863)
(25.9812.0902.5)

BAD BOY™ SPOT LUMINAIRE USER MANUAL
602.9812.0001A
Major Components and Controls
The following illustration shows the external luminaire components and controls.
Figure 1-2: Bad Boy Luminaire External Components and Controls
CONFIG
addr 043
univ A
1400w
ETHERNET
COMM
IN
DMX
THRU
15A Max
AC IN
200 -240 VAC
50 / 60 Hz
LAMP
hrs 125
temp 34C
INFO
01:34
TEST
COMM
DMX
STATUS
OK
Neutrik® AC
DMX512 Input
DMX512 Thru
Upper Enclosure Detail
200 -240 VAC
15A Max
50 / 60 H z
COMM
IN
DMX
THR U
ETHERNET
AC IN
Upper Enclosure -
Houses power supply, ballast, and
provides Data In and Thru, and AC
power connections. Also houses the
Menu Touchscreen (see detail below).
Hanging Bracket Assembly (2) -
Allows luminaire to be mounted on truss pipe.
Yoke Assembly -
Houses Master Control Board (MCB) .
FRONT VIEW
Power Connector
Front Lens -
8-inch diameter front lens.
Head Assembly -
Houses Color, Gobo, Zoom, Iris,
Frost, and Strobe mechanisms.
Ethernet Thru
Ethernet Input
Menu Touchscreen -
Used to configure
luminaire address
and other options.
Also, provides status
information and
testing. Comm LED

02.9812.0001A 7
2.
Installation
This chapter contains instructions for installing the luminaire. It includes instructions for
connecting power and data, along with instructions for powering up the luminaire for the first time
and addressing it within your system.
• Power and Data Cabling Requirements
• Installation Procedure
• Power Up Procedure

BAD BOY™ SPOT LUMINAIRE USER MANUAL
802.9812.0001A
Power and Data Cabling Requirements
Power
The Bad Boy™ Spot Luminaire requires standard AC power distribution from 200-240 VAC, 50/60
Hz, 15A maximum. The upper enclosure provides a Neutrik® connector for power input. Use the
provided AC Line Cord Cable Assembly (25.9812.0902.5) to connect power.
Figure 2-1: Power Input Connector
Data
DMX512 Cables
The Bad Boy Luminaire is equipped with two, 5-pin XLR connectors for DMX IN and DMX THRU
(out) applications. DMX IN requires a 5-pin, female XLR connector and DMX THRU requires a 5-
pin, male XLR connector. When purchasing or constructing data cables, it is important that not only
the correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your
cabling should meet the following USITT DMX specification requirements:
• Suitable for use with EIA485 (RS485) operation at 250k baud.
• Characteristic impedance 85-150 ohms, nominally 120 ohms.
• Low capacitance.
• Two twisted pairs.
• Foil and braid shielded.
• 24 AWG minimum gauge for runs up to 1000 feet (300m).
• 22 AWG minimum gauge for runs up to 1640 feet (500m).
Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.
CONFIG
addr 043
univ A
1400w
ETHERNET
COMM
IN
DMX
THRU
15A Max
AC IN
200 -240 VAC
50 / 60 Hz
LAMP
hrs 125
temp 34C
INFO
01:34
TEST
COMM
DMX
STATUS
OK
Neutrik® AC
Power Connector

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS
02.9812.0001A 9
2
The XLR 5-pin connectors should be wired as follows:
Note: Refer to the USITT Recommended Practice for DMX512 guide for additional information
regarding DMX512 systems. See "Additional Documentation" on page 1.
Recommended Cable Types/Manufacturers
These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.
* Characteristic Impedance
Pin/Wire Code to XLR Connectors
DMX Thru
Cable Pinout
Male Conn
Pin 1
Foil &
Braided
Shield
Pin 2
1st
conduc-
tor of 1st
twisted
pair
Data (-)
Pin 3
2nd
conduc-
tor of 1st
twisted
pair
Data (+)
Pin 4
1st
conduc-
tor of 2nd
twisted
pair
Data (-)
Pin 5
2nd
conduc-
tor of 2nd
twisted
pair
Data (+)
DMX In
Cable Pinout
Female Conn
Table 2-1: Recommended Cable Types
Type Pairs ZΩ∗Jacket AWG Use Temp (F)
Belden Cables
1215A 2 150 PVC 26 IBM Type 6 Office cable 75
1269A 2 100 PTFE 22 (Solid) High Temp, Plenum cable 200
8102 2 100 PVC 24 UL2919 80
8132 2 120 PVC 28 UL2919 80
8162 2 100 PVC 24 UL2493 60
82729 2 100 PTFE 24 High Temp, Plenum cable 200
88102 2 100 PTFE 24 High Temp, Plenum cable 200
89696 2 100 PTFE 22 High Temp, Plenum cable 200
89729 2 100 PTFE 24 High Temp, Plenum cable 200
89855 2 100 PTFE 22 High Temp, Plenum cable 200
9729 2 100 PVC 24 UL2493 60
9804 2 100 PVC 28 UL2960 60
9829 2 100 PVC 24 UL2919 80
9842 2 120 PVC 24 UL2919 80
Proplex Cables
PC224P 2 110 Polyure-
thane
22 Heavy Duty and Portable 105
PC224T 2 110 PVC 22 UL2464 105
PC226T 3 110 PVC 22 UL2464
1
2
3
4
51
2
3
4
5

BAD BOY™ SPOT LUMINAIRE USER MANUAL
10 02.9812.0001A
DMX512 Male Termination Connector
A male XLR DMX512 termination connector is required at the last
luminaire (or "far end of the line") to prevent signal reflections. Signal
reflections may cancel out the signal at certain line lengths, resulting in
errors. The terminator is also necessary for software downloads and
running tests on multiple luminaires. To construct your own connector,
you will need the following components:
• 5-pin, male XLR connector.
• Two 1/4W 5% 120 ohm resistors.
Note: A male termination connector is also available as an accessory from PRG. See "Replacement
Items and Accessories" on page 5.
Ethernet Cables
The Bad Boy Luminaire is equipped with two RJ-45 type connectors for Ethernet input/output.
Ethernet cabling should follow these guidelines:
• Ethernet cable assemblies must match the CAT5e specification.
• Regular or crossover cables are acceptable.
• Both EtherCon® and RJ-45 connectors are acceptable.
Solder resistors across
pins 2 & 3, and 4 & 5
1
2
3
4
5