Pro-Form PFEL85607.0 User manual

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Serial Number Decal
(on underside of frame)
Model No. PFEL85607.0
Serial No.
Write the serial number in the
space above for reference.
QUESTIONS?
As a manufacturer, we are commit-
ted to providing complete customer
satisfaction. If you have questions,
or if parts are damaged or missing,
PLEASE DO NOT CONTACT THE
STORE; please contact Customer
Care.
IMPORTANT: You must note the
product model number and serial
number (see the drawing above)
before contacting us:
CALL TOLL-FREE:
1-888-533-1333
Mon.–Fri. 6 a.m.–6 p.m. MST
Sat. 8 a.m.–4 p.m. MST
ON THE WEB:
www.proformservice.com
USER’S MANUAL
Visit our website at
www.proform.com
new products, prizes,
fitness tips, and much more!

TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
2
WARNING DECAL PLACEMENT
The warning decal shown here has been
applied in the location shown. If the
decal is missing or illegible, call the
telephone number on the front cover
of this manual and request a free
replacement decal. Apply the decal in
the location shown. Note: The decal
may not be shown at actual size.
PROFORM is a registered trademark of ICON IP, Inc.

3
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical exerciser before using your elliptical
exerciser. ICON assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
IMPORTANT PRECAUTIONS
1. Before beginning any exercise program, con-
sult your physician. This is especially impor-
tant for persons over the age of 35 or per-
sons with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of the elliptical exerciser are
adequately informed of all precautions.
3. Your elliptical exerciser is intended for home
use only. Do not use your elliptical exerciser
in a commercial, rental, or institutional set-
ting.
4. Keep your elliptical exerciser indoors, away
from moisture and dust. Place your elliptical
exerciser on a level surface, with a mat
beneath it to protect the floor or carpet.
Make sure that there is enough clearance
around your elliptical exerciser to mount,
dismount, and use it.
5. Inspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
6. Keep children under age 12 and pets away
from your elliptical exerciser at all times.
7. Your elliptical exerciser should not be used
by persons weighing more than 275 lbs.
(124 kg).
8. Wear appropriate exercise clothes when
exercising; do not wear loose clothes that
could become caught on your elliptical exer-
ciser. Always wear athletic shoes for foot
protection.
9. Hold the handgrip pulse sensor or the handle-
bars when mounting, dismounting, or using
your elliptical exerciser.
10. Keep your back straight while using your
elliptical exerciser; do not arch your back.
11. The pulse sensor is not a medical device.
Various factors, including the user’s move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
12. When you stop exercising, allow the pedals
to slowly come to a stop.
13. If you feel pain or dizziness while exercising,
stop immediately and cool down.
14. Use your elliptical exerciser only as
described in this manual.

4
BEFORE YOU BEGIN
Thank you for selecting the new PROFORM®
CROSSTRAINER 800 elliptical exerciser. The
PROFORM CROSSTRAINER 800 elliptical exerciser
provides a wide array of features designed to make
your workouts at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the elliptical exerciser. If you have ques-
tions after reading this manual, please see the front
cover of this manual. To help us assist you, note the
product model number and serial number before con-
tacting us. The model number and the location of the
serial number decal are shown on the front cover of
this manual.
To avoid a registration fee for any service needed
under warranty, you must register the elliptical
exerciser at www.proformservice.com/registration.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Handgrip Pulse Sensor
Handlebar
Wheel
Pedal
Roller
Console
Game Controller
Water Bottle Holder*
Leveling Foot
Track
Fan
*No water bottle is included

5
ASSEMBLY
To hire an authorized service technician to assemble the elliptical exerciser, call 1-800-445-2480.
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the
included hex keys, assembly requires a Phillips screwdriver , two adjustable
wrenches , and a rubber mallet .
As you assemble the elliptical exerciser, use the drawings below to identify small parts. The number in parentheses
below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number
following the parentheses is the quantity needed for assembly. Note: Some small parts may have been pre-
assembled. If a part is not in the hardware kit, check to see if it has been preassembled.
M8 x 40mm Button
Screw (67)–4
M10 x 20mm Patch
Screw (58)–4
M10 x 25mm
Washer (52)–4
M8 x 16mm Patch
Screw (53)–5
M8 Nylon
Locknut (68)–4
19mm Wave
Washer (71)–4
M8 x 25mm Patch
Screw (77)–6
16mm Wave
Washer (66)–4
M8 x 25mm
Washer (54)–8
M4 x 19mm
Screw (75)–4
M4 x 35mm
Screw (74)–2
M4 x 50mm
Screw (76)–4
M10 x 35mm Shoulder
Screw (57)–2
M4 x 16mm
Screw (72)–8
M8 x 50mm Patch
Screw (65)–2

6
1.
Attach a Wheel (8) to one side of the Frame (1)
with an M10 x 35mm Shoulder Screw (57).
Attach the other Wheel (not shown) in the
same way.
2. Apply a generous amount of the included
grease to the Pivot Axle (41). Then, insert the
Pivot Axle through the Frame (1).
Apply a small amount of grease to a 16mm
Wave Washer (66). Slide the Wave Washer
onto the right side of the Pivot Axle (41).
Identify the Right Upper Body Arm (37), which is
marked with an “R” sticker. Make sure that the
ends of the Right Extension Wire (83) are
oriented as shown.
Slide the Right Upper Body Arm (37) onto the
Pivot Axle (41). Then, insert the end of the
Right Extension Wire (83) upward through the
Frame (1).
Tip: Avoid pinching the Right Extension Wire
(83) during this step. Attach the Right Upper
Body Arm (37) with an M8 x 25mm Patch Screw
(77), a Pivot Axle Cover (44), and an M8 x
25mm Washer (54).
Attach the Left Upper Body Arm (23) in the
same way.
Tip: Use an elastic band or a piece of tape to
prevent the ends of the Wire Harness (73)
and the Right and Left Extension Wires (83,
86) from falling into the Frame (1).
1
2
57
1
8
1
To make assembly easier, read the
information on page 5 before you begin
assembling the elliptical exerciser.
37
23
41
77
66
83
83
73
83
Grease 44
54
Avoid pinching the
wires during this step

7
4
1
6
73
83
86
74
4. Orient the Water Bottle Holder (6) as shown.
Hold the Water Bottle Holder near the Frame
(1) and insert the Wire Harness (73) and the
Right and Left Extension Wires (83, 86) upward
through the Water Bottle Holder.
Next, slide the Water Bottle Holder (6) onto the
Frame (1). Attach the Water Bottle Holder with
two M4 x 35mm Screws (74).
3. Identify the Right Handlebar (36), which is
marked with an “R” sticker. Orient the Right
Handlebar as shown; make sure that the
hexagonal holes are in the indicated loca-
tion.
Slide the Right Handlebar (36) onto the Right
Upper Body Arm (37). Then, connect the Right
Controller Wire (82) to the Right Extension Wire
(83).
Tip: Avoid pinching the wires during this
step. Attach the Right Handlebar (36) with two
M8 x 40mm Button Screws (67) and two M8
Nylon Locknuts (68). Make sure that the Nylon
Locknuts are inside the hexagonal holes.
Attach the Inner Wire Cover (80) to the Right
Upper Body Arm (37) with an M4 x 16mm
Screw (72). Orient an Outer Wire Cover (81) as
shown and attach it to the Right Upper Body
Arm with three M4 x 16mm Screws (72).
Attach the Left Handlebar (22) in the same
way.
68
36
82
83
80
Hexagonal
Holes
37
81
22 67
72
72
3
Avoid pinching the
wires during this step

8
6
6. The Console (4) can be operated with four 1.5V
“D” batteries (not included); alkaline batteries
are recommended. IMPORTANT: If the ellipti-
cal exerciser has been exposed to cold tem-
peratures, allow it to warm to room tempera-
ture before inserting batteries into the
Console. If you do not do this, the console
displays or other electronic components
may become damaged. Remove the the bat-
tery cover and insert four batteries into the
Console. Orient the batteries as shown by the
markings inside the battery compartment. Then,
reattach the battery cover.
Note: The Console (4) can also be operated
with an optional power supply (not included)
instead of batteries. To purchase a power
supply, call the telephone number on the
front cover of this manual. Plug one end of
the power supply into the jack on the Console.
Plug the other end of the power supply into an
appropriate outlet that is properly installed in
accordance with all local codes and ordinances.
4
Batteries
Cover
5. Have another person hold the Upright (3) near
the Frame (1). Locate the wire tie (see the inset
drawing) in the Upright. Tie the lower end of the
wire tie to the Wire Harness (73) and to the
Right and Left Extension Wires (83, 86). Next,
pull the upper end of the wire tie upward out of
the top of the Upright. Then, untie and discard
the wire tie. Tip: Use an elastic band or a
piece of tape to prevent the ends of the Wire
Harness and the Right and Left Extension
Wires from falling into the Upright.
Tip: Avoid pinching the wires during this
step. Insert the Upright (3) into the Frame (1).
Then, attach the Upright with three M8 x 16mm
Patch Screws (53). Tip: Start all the Patch
Screws before tightening them.
5
3
1
73 83
86
53
53
Wire Tie
73, 83, 86
Avoid pinching
the wires during
this step

9
7
76
2
8
8. Tighten the three Feet (9) into the underside of
the Track (2).
Orient the Track (2) and the Track Cover (7) as
shown. Attach the Track Cover to the Track with
four M4 x 50mm Screws (76).
9
9
9
7
7. Note: For clarity, the Left and Right
Handlebars (22, 36) are not shown.
While another person holds the Console (4)
near the Upright (3), connect the console wire to
the Wire Harness (73). Then, connect the con-
troller wire marked with an “R” tag to the Right
Extension Wire (83), which is also marked with
an “R” tag. Connect the other controller wire to
the Left Extension Wire (86). Insert the excess
wire downward into the Upright.
Tip: Avoid pinching the wires during this
step. Attach the Console (4) to the Upright (3)
with four M4 x 19mm Screws (75).
75
73
75
83
86
Controller Wires
Console Wire
4
3
Avoid pinching
the wires during
this step

10
9
65 53
54
2
1
9. Insert the Track (2) into the Frame (1). Attach
the Track with two M8 x 50mm Patch Screws
(65), two M8 x 16mm Patch Screws (53), and
two M8 x 25mm Washers (54).
39
47
Grease
38 49
54
77
77
49
54
66
10. Identify the Right Link Arm (39) and the Right
Pedal Leg (38), which are marked with “R” stick-
ers, and orient them as shown.
Apply a generous amount of grease to a Link
Axle (47). Also, apply a small amount of grease
to a 16mm Wave Washer (66). Slide the Link
Axle through the Right Link Arm (39) and then
slide the Wave Washer onto the right side of the
Link Axle.
With the help of another person, slide the Right
Pedal Leg (38) onto the right side of the Link
Axle (47). Attach the Right Link Arm (39) and the
Right Pedal Leg with two M8 x 25mm Patch
Screws (77), two Link Axle Covers (49), and two
M8 x 25mm Washers (54).
Repeat this step for the Left Link Arm and
the Left Pedal Leg (not shown).
10