
Table of contents
1 Safety.................................................................................... 3
2 Maintenance of Chlorinsitu IIa 60 - 300 g/h.......................... 4
2.1 Warning information...................................................... 4
2.2 Recommendation for the weeks prior to mainte‐
nance............................................................................ 4
2.3 Maintenance intervals................................................... 4
2.4 Auxiliary equipment required for maintenance work..... 4
2.4.1 Protective clothing..................................................... 4
2.4.2 Contents of the capacity-specific “Maintenance
pack 1” (annual maintenance):.................................. 6
2.4.3 Contents of the capacity-specific “Maintenance
pack 3” (3-yearly maintenance):................................ 6
2.4.4 Contents of the spare parts kit................................... 6
3 Annual and 3-yearly maintenance steps with Maintenance
kit 1 and Maintenance kit 3................................................... 7
3.1 Check the status and condition of the system prior to
maintenance................................................................. 8
3.1.1 Maintenance check-list.............................................. 8
3.1.2 Checking the alarm history...................................... 11
3.1.3 Monitoring escaping liquid....................................... 11
3.1.4 Monitoring the hydrogen outlet................................ 11
3.1.5 Checking the room ventilation................................. 11
3.1.6 Is the water test kit still valid?.................................. 11
3.1.7 Measuring cell current............................................. 11
3.1.8 Cell voltage measurement....................................... 12
3.1.9 Checking the water flow rate................................... 12
3.1.10 Checking leak detection in the collection pan........ 12
3.1.11 Does production stop?........................................... 12
3.1.12 Is production running?........................................... 12
3.1.13 Stopping production............................................... 12
3.1.14 Checking whether the right salt is being used....... 12
3.2 Rinsing the system prior to maintenance.................... 12
3.3 Brine tank and brine pump.......................................... 14
3.4 Softener and water supply.......................................... 14
3.4.1 Maintenance on the softener: Softener head........... 15
3.4.2 Maintenance on the softener: Brine suction............ 15
3.5 Product tank................................................................ 16
3.6 System cabinet........................................................... 17
3.7 Control cabinet............................................................ 20
3.8 Electrolysis cell........................................................... 21
3.8.1 Acid cleaning of the electrolysis cells...................... 22
4 Restarting production.......................................................... 24
4.1 Switching on the power supply................................... 24
4.2 Calibration of the brine pump...................................... 24
Table of contents
2