ProMinent vonTaine 1010 PP User manual

Solenoid-coupled centrifugal pump
vonTaine® 1010 PP and PVDF
Assembly and operating instructions
A2924
Insert type and serial no. here: ________________________________________________________________
EN
Original operating instructions (2006/42/EC)Part no. 987044 Version: BA vT 017 11/19 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense.
The document is always aimed equally at women, men and
gender-neutral persons. We kindly ask readers for their under‐
standing in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the
correct operation of the unit or is intended to make
your work easier.
Warning information
Warning information includes detailed descriptions of the haz‐
ardous situation, see
Ä Chapter 2.1 ‘Labelling of Warning Informa‐
tion’ on page 7 .
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Tab. 1: More symbols
Symbol Description
Action, step by step.
⇨Outcome of an action.
Links to elements or sections of these instructions or other applicable documents.
nList without set order.
[Button] Display element (e.g. indicators).
Operating element (e.g. button, switch).
‘Display/GUI’ Screen elements (e.g. buttons, assignment of function keys).
CODE Presentation of software elements and/or texts.
General non-discriminatory approach
Supplementary information
Supplemental directives
2

Table of contents
1 General................................................................................. 4
1.1 Part numbers and operating parameters...................... 5
1.2 Construction.................................................................. 5
1.3 Nameplate.................................................................... 6
1.4 Materials....................................................................... 6
2 Safety.................................................................................... 7
2.1 Labelling of Warning Information.................................. 7
2.2 User qualification.......................................................... 9
2.3 Safety Information for Maintenance, Inspection and
Installation Work......................................................... 10
2.4 Intended use............................................................... 10
2.5 Sound Pressure Level................................................ 11
3 Storage and transport......................................................... 12
3.1 Transport.................................................................... 12
3.2 Disposal of Packaging................................................ 12
4 Arrangement/Installation..................................................... 13
4.1 Assembly.................................................................... 13
4.2 Hose Lines / Pipework................................................ 14
4.2.1 Suction Line............................................................. 14
4.2.2 Discharge Line......................................................... 15
4.3 Electrical connection................................................... 15
5 Start Up/Decommissioning................................................. 18
5.1 Preparations for Operation......................................... 19
5.2 Start Up....................................................................... 19
5.3 Operation.................................................................... 20
5.4 Decommissioning....................................................... 20
6 Maintenance/Servicing........................................................ 21
6.1 Preventative maintenance.......................................... 21
6.2 Dismantling the pump head........................................ 23
6.3 Assembling the pump head........................................ 25
7 Faults, Possible Causes, Rectification................................ 26
8 Use Parts Disposal/Declaration of Decontamination.......... 27
9 Technical data..................................................................... 28
10 Spare parts......................................................................... 29
10.1 Exploded view drawing............................................. 29
10.2 Parts list for vonTaine® 1010 PP/FPM...................... 29
10.3 Parts list for vonTaine® 1010 PVDF/FKM................. 31
10.4 Parts list for vonTaine® 1010 PP/EPDM................... 31
10.5 Parts list for vonTaine® 1010 PVDF/EPDM.............. 32
11 Appendix............................................................................. 34
11.1 Dimensional drawing of vonTaine® 1010 PP
and PVDF................................................................. 34
11.2 Characteristic curves................................................ 35
11.3 Motor data sheet....................................................... 36
11.4 EC Declaration of Conformity for Machinery............ 37
12 Index................................................................................... 38
Table of contents
3

1 General
Target group: commercial use.
These assembly and operating instructions contain basic informa‐
tion which must be observed for the installation, operation and
maintenance of the pump. Therefore, it is essential that you read
these assembly and operating instructions before assembly and
“start up” of the pump. Ensure that these assembly and operating
instructions are permanently available at the location where the
pump is operated.
A2456
2
5
4
3
1
Fig. 1: Basic diagram: Main units of the vonTaine® pump
1 Terminal box
2 Electrical capacitor
3 Pump housing with pump head
4 Mounting foot
5 Drive housing with drive motor
vonTaine® pumps are solenoid-coupled centrifugal pumps. Thanks
to the solenoid coupling, the pump transports the liquid medium
leak-free from a storage tank to another storage tank, or even
directly into a discharge line.
The plastic pump is installed outside of the medium and/or storage
tank and is integrated by means of a tube/pipe into the overall
system.
Target group
Main units
Intended use
General
4

nSafe, reliable and leak-free pumping of liquid chemicals.
nContactless coupling between the motor and impeller via a sol‐
enoid coupling.
The individual components of the pump are available in different
material versions. Refer to the pump nameplate or delivery note for
the material version of your pump.
nPump head, PP or PVDF.
nSeal, FKM or EPDM.
nThe pump is not self-priming and requires a feed.
nThe hydraulic connectors have pipe threads in accordance with
DIN ISO 228-1.
1.1 Part numbers and operating parameters
Part no. 1023091 1023097 1028553 1028569
Pump type: vonTaine® 1010
PP/FKM
vonTaine® 1010
PVDF/FKM
vonTaine® 1010
PP/EPDM
vonTaine® 1010
PVDF/EPDM
Max. pump capacity: 1800 l/h
Operating range: 30 ... 1800 l/h
Max. delivery height: 4.5 mWs
Maximum system pressure at
20°C:
1.0 bar 2.0 bar 1.0 bar 2.0 bar
1.2 Construction
Pump housing, impeller, impeller magnet and housing canister are
made of plastic. The centring shafts and bearing are made of oxide
ceramic. The housing canister hermetically isolates the feed chem‐
ical from the outside atmosphere. Magnetic force transmission
makes the need for a shaft seal redundant, therefore there is no
possibility of a leakage at the shaft.
The housing components are statically sealed by O-rings.
The pump impeller is a radial impeller.
The benefits for you
Technical details
General
5

1.3 Nameplate
A2450
Fig. 2: Nameplate
The nameplate provides information on:
nCE mark,
nManufacturer,
nSerial number
[NO.:] ,
nPlace and country of origin,
nType of pump with material version,
nMaterial number
[Mat:] ,
nMains voltage in Volts,
nMains frequency in Hertz,
nCurrent strength in Amps,
nOutput in Watts,
nCapacitor capacity in Farad
[F] ,
nMaximum feed rate in l/h
[Qmax] ,
nMaximum delivery height in mWs [Hmax] .
1.4 Materials
Unit XXXX PP XXXX PVDF
Pump housing PP PVDF
Impeller PP PVDF
Impeller solenoid surround PP PVDF
Housing canister PP PVDF
Centring shaft Oxide ceramic Oxide ceramic
Slide bearing Oxide ceramic Oxide ceramic
Static seals FKM or EPDM FKM or EPDM
General
6

2 Safety
Always observe the labels and signs on the pump, e.g.:
nRotational direction arrow.
nSpecification for fluid connectors.
nWarning label to protect the pump from running dry.
nNameplate.
and maintain them in a fully legible condition.
2.1 Labelling of Warning Information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed warning information and are provided as clear step-
by-step instructions.
The warning information and notes are categorised according to
the following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Description of hazard
– Denotes an immediate threatening danger. If
the situation is disregarded, it will result in fatal
or very serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in fatal
or very serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries.
Material damage.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in slight
or minor injuries. May also be used as a
warning about material damage.
Introduction
Safety
7

NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
– Denotes a possibly damaging situation. If the
situation is disregarded, the product or an
object in its vicinity could be damaged.
Type of information
Hints on use and additional information.
Source of the information. Additional measures.
– Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐
aging situation.
Safety
8

2.2 User qualification
WARNING!
Danger of injury with inadequately qualified per‐
sonnel
The operator of the system / equipment is respon‐
sible for ensuring that the qualifications are ful‐
filled.
If inadequately qualified personnel work on the unit
or loiter in the hazard zone of the unit, this could
result in dangers that could cause serious injuries
and material damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
– Unqualified personnel should be kept away
from the hazard zone.
The pertinent accident prevention regulations, as
well as all other generally acknowledged safety
regulations, must be adhered to.
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from the manufacturer or another authorised distribution partner.
Trained, qualified per‐
sonnel
A trained, qualified employee is deemed to be a person who is able to assess
the tasks assigned to him and recognize possible hazards based on his
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. A trained, qualified employee must be able to perform the tasks
assigned to him independently with the assistance of drawing documentation
and parts lists. The assessment of a person's technical training can also be
based on several years of work in the relevant field.
Electrical technician An electrical technician is able to complete work on electrical systems and rec‐
ognise and avoid possible dangers independently based on his technical
training and experience as well as knowledge of pertinent standards and regu‐
lations. An electrical technician must be able to perform the tasks assigned to
him independently with the assistance of drawing documentation, parts lists,
terminal and circuit diagrams. The electrical technician must be specifically
trained for the working environment in which the electrical technician is
employed and be conversant with the relevant standards and regulations.
Service The Service department refers to service technicians, who have received
proven training and have been authorised by the manufacturer to work on the
system.
Safety
9

2.3 Safety Information for Maintenance, Inspection and Installation Work
It is the responsibility of the operator to ensure that all mainte‐
nance, inspection and installation work is undertaken by authorised
and qualified specialist personnel.
It is the responsibility of the operator to ensure that all qualified
personnel is sufficiently informed by reading the assembly and
operating instructions.
Only perform all work on the pump when the pump is at a stand‐
still. Always observe the procedure for bringing the pump to a
standstill, as described in the operating instructions.
The pumps or pump units, which pump feed chemicals harmful to
health, must be decontaminated – refer in this regard to the mate‐
rial safety data sheet for the feed chemical.
All safety and protective equipment must be refitted and made
operational immediately after conclusion of the work.
WARNING!
Warning of a strong magnetic field
The pump contains very strong magnets.
– When working on the pump, pay particular
attention to the danger from magnetic fields.
These magnetic fields can, for example, affect
pacemakers.
People affected by this must stay away from the
pump. The operator of the pump must ensure that
suitable measures are put in place to avoid this
danger.
2.4 Intended use
nPumping of liquids similar to the viscosity of water.
nPumping of acids, lyes etc.
nPumping of gaseous liquids.
nAll other uses or modifications are prohibited.
Use a quick-closing valve in the pipework, as pressure surges can
irreparably damage the pump housing.
Pay particular attention when pumping crystallising feed
chemicals that the feed chemical does not crystallise in the
pump. Use a suitable agent to immediately flush through all
wetted parts after decommissioning. Refer to the material
safety data sheet for the feed chemical.
Resistance list
Pay attention to the resistance of the pump mate‐
rials refer to the ProMinent Resistance List at
www.prominent.com.
Fig. 3: No access to people with pace‐
makers or implanted defibrillators.
Safety
10

2.5 Sound Pressure Level
Sound pressure level LpA < 70 dB according to EN ISO 20361
At maximum feed rate and maximum back pressure (water).
Sound pressure level
Safety
11

3 Storage and transport
nUser qualification: instructed user Ä Chapter 2.2 ‘User qualifi‐
cation’ on page 9
Environmental conditions for storage and transport:
nPermissible ambient temperature: +1 °C ... +40 °C.
nHumidity: maximum 90% relative air humidity, non-condensing.
nOther: No dust, no direct sunlight.
3.1 Transport
Only transport the sensor in its original packaging and in compli‐
ance with the permissible environmental conditions. No further
special conditions have to be observed in relation to transport.
3.2 Disposal of Packaging
Packaging material
Dispose of packaging material in an environmen‐
tally responsible way. All packaging components
carry the corresponding recycling code .
Storage and transport
12

4 Arrangement/Installation
nUser qualification, mechanical installation: trained and qualified
personnel, see Ä Chapter 2.2 ‘User qualification’ on page 9
nUser qualification, hydraulic installation: trained and qualified
personnel, see Ä Chapter 2.2 ‘User qualification’ on page 9
nUser qualification, electrical installation: electrical technician,
see Ä Chapter 2.2 ‘User qualification’ on page 9
Select the installation location so that the pump is easily acces‐
sible.
Adhere to the following ambient conditions:
nAmbient temperature -10 ... +40°C *
nAir humidity, max. 95% relative humidity, non-condensing
* In doing so, note the freezing point of the liquid to be pumped. Do
not allow the liquid to freeze in the pump.
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
4.1 Assembly
A2425
Fig. 4: Installation example
1. Assemble the pump horizontally or vertically, making sure
that the motor points upwards.
2. The pump is not self-priming and needs a feed. Assemble
the pump so that the medium to be pumped flows automati‐
cally to the pump, see .
Arrangement/Installation
13

3. Fix the pump onto a sufficiently load-bearing base surface.
Provide the fittings on site.
4.2 Hose Lines / Pipework
CAUTION!
Pressure surges can destroy the pump housing.
Never use quick-closing valves in the pipework.
A2452
1
2
3
Fig. 5: Pump suction and pressure nozzles
1 Suction nozzle
2 Sealing rings provided
3 Pressure nozzle
1. Use pipework widths to match the pump’s suction and pres‐
sure nozzles.
Weight of the lines
The weight of the lines may not exert a load on the
pump housing.
2. Lead the suction and discharge lines without tension to the
pump housing.
It is the duty of the operator of the pump to ensure that the connec‐
tions to the suction and pressure nozzles are properly established.
4.2.1 Suction Line
nUse pipe or hose material as the suction line, which cannot
deform from the negative pressure that occurs, not even at
high temperatures.
nYou have to keep the suction line as short as possible and fit it
so that no gases can accumulate. Always route the suction line
falling towards the pump.
Arrangement/Installation
14

nWhen designing pipes, fittings etc., make sure that the flow
resistance is as minimal as possible.
nMake sure that the flow velocity does not exceed 1 m/s in the
suction line.
4.2.2 Discharge Line
nMake sure that the guide value for the flow velocity in the dis‐
charge line is 3 m/s.
nYou have to install a choke valve into the discharge line to reg‐
ulate the delivery flow.
4.3 Electrical connection
nProtect the motor with a motor protection switch.
nSwitch off the supply voltage a minimum of 5 minutes before
opening the terminal box.
nCheck whether the data on the nameplate matches the avail‐
able power supply.
nMake sure that an electrician technician wires the electrical
connectors and provides the additional protection in accord‐
ance with the regional regulations and standards.
Arrangement/Installation
15

Fig. 6: Cover of the terminal box with connection diagram
1 Cover of the terminal box with connection dia‐
gram
2 Terminal box
3 Electrical capacitor
4 Cable opening with cable dummy
Arrangement/Installation
16

A2931
Fig. 7: Wire the 3-phase AC motors in accordance with the fol‐
lowing diagram:
1. Connect the 3-phase AC motor, as shown on the diagram in
Fig. 7.
NOTICE!
Damage is possible to the pump
Pump running dry. Only check the direction of rota‐
tion with liquid in the pump.
2. Pay attention to the directional arrows on the pump, see
Check the direction of rotation after installation.
A2426
Fig. 8: Directional arrows = rotational direction of the motor
Arrangement/Installation
17

5 Start Up/Decommissioning
nUser qualification: trained user, see Ä Chapter 2.2 ‘User quali‐
fication’ on page 9
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
NOTICE!
Sealed discharge line
The pump must not operate against the sealed dis‐
charge line.
The medium in the pump can heat up. The pump is
damaged by this.
As the operator, take appropriate measures and
processes to ensure that the pump does not work
against a sealed discharge line.
Start Up/Decommissioning
18

5.1 Preparations for Operation
CAUTION!
Damage is possible to the pump
Do not allow the pump to run dry.
We recommend that low flow contact devices in
the form of flow monitors, contact manometers, dif‐
ferential pressure switches or level controls, are
installed.
A2455
Fig. 9: Label on the pump: “It is essential that the pump is filled
with liquid before the start of operation. Note the operating regula‐
tions.”
1. Use a suitable liquid to fill the pump housing and the suction
line, noting the material safety data sheet for the feed chem‐
ical.
2. Check that all connector threads are tight.
3. Open all suction-side shut-off valves.
5.2 Start Up
NOTICE!
Contamination/metal particles
Protect the pump from coarse dirt and magnetis‐
able metal particles in the feed chemical.
As the operator, put in place appropriate measures
and processes to ensure that no dirt/metal parti‐
cles enter the pump.
1. Switch on the motor.
2. Immediately check the direction of rotation of the motor by
switching it on and off as follows.
ðThe direction of rotation must match the directional arrow.
Start Up/Decommissioning
19

3. Control the operating point by slowly opening the discharge-
side choke valve.
If no choke valve is installed on the discharge side, then the
operating point will set itself automatically in accordance with
the characteristic line for the system.
5.3 Operation
Proceed as follows if the motor protection switch switches off the
motor:
1. Before switching on again, check whether the pump impeller
is rotating smoothly.
2. Check whether the suction line and the pump housing are
filled with medium.
3. Switch on the motor again.
If the pump pumps briefly and then the delivery flow stops, then the
solenoid coupling is overloaded and uncoupled. Proceed as
described in
Ä Chapter 7 ‘Faults, Possible Causes, Rectification’
on page 26 .
5.4 Decommissioning
1. Switch off the motor.
2. Close the shut-off valves.
3. If the medium remains in the system, then secure the fittings
from being opened accidentally.
Start Up/Decommissioning
20