ProMinent DULCOflex DFAa 003 User manual

DULCO®flex DFAa
Hose Pump
Assembly and operating instructions
A0380
Original operating instructions (2006/42/EC)Part no. 986229 BA DX 013 04/11 EN
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.

986229, 1, en_GB
© 2011
ProMinent Dosiertechnik Heidelberg GmbH
Im Schuhmachergewann 5 - 11
69123 Heidelberg
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: www.prominent.com
2

Table of contents
1Introduction........................................................................... 4
1.1 Explanation of the safety information............................ 4
1.2 Users' qualifications...................................................... 6
1.3 ID Code......................................................................... 7
1.3.1 Identcode DULCO®flex DFAa 003............................. 7
1.3.2 Identcode DULCO®flex DFAa 008............................. 8
2 Safety and responsibility..................................................... 10
2.1 General safety information.......................................... 10
3 Functional description......................................................... 13
3.1 Construction................................................................ 13
3.2 Overview of the device............................................... 14
4 Transport, storage, assembly and Installation.................... 15
4.1 Transport.................................................................... 15
4.2 Storage....................................................................... 15
4.3 Assembly.................................................................... 15
4.3.1 Ambient conditions.................................................. 16
4.3.2 Alignment of the suction side................................... 16
4.3.3 Alignment of the discharge side............................... 16
4.3.4 Performance curves................................................. 17
5 Commissioning................................................................... 18
5.1 Testing prior to commissioning the pump................... 18
6 Operation of the peristaltic pump........................................ 19
7Maintenance, repair, malfunctions, disposal and spare
parts.................................................................................... 20
7.1 Maintenance............................................................... 20
7.2 Exchanging the pump hoses...................................... 20
7.3 Troubleshooting.......................................................... 21
7.4 Disposal of Used Parts............................................... 22
7.5 Spare parts................................................................. 23
8 DFAa technical data............................................................ 26
8.1 Dimensions DFAa 003/008......................................... 26
9 DFAa technical appendices................................................ 28
9.1 Declaration of Conformity........................................... 28
10 Index................................................................................... 29
Table of contents
3

1 Introduction
These operating instructions provide information on the technical
data and functions of the DULCO®flex DFAa series hose pump.
In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
1.1 Explanation of the safety information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed safety information and are provided as clear step-by-
step instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Danger!
–Denotes an immediate threatening danger. If this is
disregarded, it will result in fatal or very serious
injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Warning!
–Denotes a possibly hazardous situation. If this is
disregarded, it could result in fatal or very serious
injuries.
General non-discriminatory approach
Introduction
Introduction
4

CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries, mate‐
rial damage.
Measure to be taken to avoid this danger
Caution!
–Denotes a possibly hazardous situation. If this is
disregarded, it could result in slight or minor inju‐
ries. May also be used as a warning about material
damage.
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
–Denotes a possibly damaging situation. If this is
disregarded, the product or an object in its vicinity
could be damaged.
Type of information
Hints on use and additional information
Source of the information, additional measures
Information!
– Denotes hints on use and other useful information.
It does not indicate a hazardous or damaging sit‐
uation.
Introduction
5

1.2 Users' qualifications
WARNING!
Danger of injury with inadequately qualified personnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or
loiter in the hazard zone of the unit, this could result in
dangers that could cause serious injuries and material
damage.
– All work on the unit should therefore only be con‐
ducted by qualified personnel.
–Unqualified personnel should be kept away from
the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from ProMinent or another authorised distribution partner.
Trained qualified per‐
sonnel
A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognize possible hazards based on his/her
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. The assessment of a person's technical training can also be based on
several years of work in the relevant field.
Electrician Electricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based
on his/her technical training and experience, as well as knowledge of pertinent
standards and regulations.
Electricians should be specifically trained for the working environment in
which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐
tives on accident prevention.
Customer Service depart‐
ment
Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to work on
the system.
Note for the system operator
The pertinent accident prevention regulations, as well
as all other generally acknowledged safety regulations,
must be adhered to!
Introduction
6

1.3 ID Code
1.3.1 Identcode DULCO®flex DFAa 003
Identcode
DFAa DULCO®flex DFAa 003
Type
003 DFAa 003, with 3.2 mm hose, wall thickness 2.4 mm (1.66 ml/revolution)
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
A10 0.09 kW, 14 rpm, 1.4 l/h, 2 bar
A11 0.12 kW, 35 rpm, 3.5 l/h, 2 bar
A12 0.12 kW, 70 rpm, 7.0 l/h, 2 bar
A13 0.18 kW, 93 rpm, 9.3 l/h, 2 bar
A14 0.18 kW, 140 rpm, 13.9 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
A21 0.15 kW, 10.9-57 rpm, 1.1-5.7 l/h, 2 bar
A22 0.15 kW, 34-176 rpm, 3.4-17.5 l/h, 2 bar
Adjustment gears with integrated frequency converter / 1x 230 VAC
A31 0.18 kW, 13-130 rpm, 1.3-12.9 l/h, 2 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
A41 0.18 kW, 0-93 rpm, 0-9.3 l/h, 2 bar
Hose material
A Norpren A60G
B Norpren A60F (food grade)
C Solva
D Silicone
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
Batch control
0 without batch control
R with batch control
Special version of motor
0 Standard (3 phase) 3x230/400 VAC
Device identification / Identcode
Introduction
7

Identcode
DFAa DULCO®flex DFAa 003
D Single phase motor, 0.12 kW (not suitable for
A21-A41) 1x230 VAC
E Single phase motor, 0.18 kW (not suitable for
A21-A41) 1x230 VAC
Pump head
0 Standard with one pump head
C Double head version
Certification
01 CE mark
1.3.2 Identcode DULCO®flex DFAa 008
Identcode
DFAa DULCO®flex DFAa 008
Type
008 DFAa 008, with 8 mm hose, wall thickness 2.4 mm (10 ml/revolution)
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
B10 0.09 kW, 14 rpm, 8.4 l/h, 2 bar
B11 0.12 kW, 35 rpm, 21 l/h, 2 bar
B12 0.12 kW, 70 rpm, 42 l/h, 2 bar
B13 0.18 kW, 93 rpm, 55.8 l/h, 2 bar
B14 0.18 kW, 140 rpm, 84 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
B21 0.15 kW, 10.9-57 rpm, 6.5-34.2 l/h, 2 bar
B22 0,25 kW, 34-176 rpm, 20.4 - 105 l/h, 2 bar
Adjustment gears with integrated frequency converter / 1x 230 VAC
B31 0.18 kW, 13-130 rpm, 7.8-78 l/h, 2 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
B41 0.18 kW, 0-93 rpm, 0-55.8 l/h, 2 bar
Hose material
A Norpren A60G
B Norpren A60F (food grade)
C Solva
Introduction
8

Identcode
DFAa DULCO®flex DFAa 008
D Silicone
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
Batch control
0 without batch control
R with batch control
Special version of motor
0 Standard (3 phase) 3x230/400 VAC
D Single phase motor, 0.12 kW (not suitable for
B21-B41) 1x230 VAC
E Single phase motor, 0.18 kW (not suitable for
B21-B41) 1x230 VAC
Pump head
0 Standard with one pump head
C Double head version
Certification
01 CE mark
Introduction
9

2 Safety and responsibility
2.1 General safety information
WARNING!
Live parts
Possible consequence: Fatal or very serious injuries
– Measure: The device must be disconnected from
the power supply before it is opened
–Isolate damaged, faulty or manipulated devices
from the mains in order to de-energise.
WARNING!
Emergency stop switch
Possible consequence: Fatal or very serious injuries
An emergency stop switch is to be connected for the
entire plant. This should enable the entire plant to be
shut down in the event on an emergency in such a way
that the overall plant can be brought into a safe condi‐
tion.
WARNING!
Unauthorised access
Possible consequence: Fatal or very serious injuries
– Measure: Ensure that there can be no unauthor‐
ised access to the unit
WARNING!
Hazardous media / contamination of persons and
equipment
Possible consequence: Fatal or very serious injuries.
material damage
– Ensure that the pump hoses are resistance against
the media being conveyed
–Always observe the the safety data sheets for the
media to be conveyed. The system operator must
ensure that these safety data sheets are available
and that they are kept up-to-date
– The safety data sheets for the media being con‐
veyed are always decisive for initiating counter
measures in the event of leakage to the media
being conveyed
– Observe the general restrictions in relation to vis‐
cosity limits, chemical resistance and density
– Always switch the pump off before exchanging the
pump hose
Safety and responsibility
10