Prorack K1016 Operation and installation manual

K1016
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 1 x 1 x 1 x 1
x 2 x 2 x 1 x 1
x 1 x 1
Revision No: 1A 1

Fitting Kit K1016
MAX kgs (lbs)
W/P WHD
Volkswagen
Polo Mk5, 3dr Hatch 09-+ AU 60 kgs (132 lbs)
Polo Mk5, 3dr Hatch 09-+ NZ 60 kgs (132 lbs)
Polo Mk5, 3dr Hatch 09-+ ZA 60 kgs (132 lbs)
Polo Mk5, 3dr Hatch 09-+ CN 60 kgs (132 lbs)
Polo Mk5, 3dr Hatch 09-+ EU 60 kgs (132 lbs)
2

Fitting Kit K1016
X
A B C 1 2 3
Polo Mk5, 3dr Hatch 09-+ (AU) -485mm 225mm - 865mm 827mm -
-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -
Polo Mk5, 3dr Hatch 09-+ (NZ) -485mm 225mm - 865mm 827mm -
-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -
Polo Mk5, 3dr Hatch 09-+ (ZA) -485mm 225mm - 865mm 827mm -
-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -
Polo Mk5, 3dr Hatch 09-+ (CN) -485mm 225mm - 865mm 827mm -
-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -
Polo Mk5, 3dr Hatch 09-+ (EU) -485mm 225mm - 865mm 827mm -
-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -
3

Fitting Kit EN
K1016
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K1016
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K1016
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = A894
B = A895
C = A896
D = A897
6

Fitting Kit EN
K1016
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Refer to the underside of the pad for the
part number.
7

Fitting Kit EN
K1016
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 11-04-223
B = 11-04-222
●Place rubber pads (supplied with fitting kit)
on the vehicle roof. Pad may vary in shape
to that shown.
●Make sure the pad fits into the holes
underneath the foot.
8

Fitting Kit EN
K1016
Fitment
●Clamps directly to edge of roof under the
doors
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
9

Fitting Kit EN
K1016
●Tighten locking screw on both legs evenly,
2.5 Nm (1.8 ft lb).
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
10