Prorack K602 User manual

K602
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4 x 4
x 4 x 1 x 4
Revision No: 8H 1

Fitting Kit K602
MAX kgs (lbs)
W/P WHD
Peugeot
4008, 5dr SUV 12-+ EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Mitsubishi
ASX, 5dr SUV 10-+ EU 50 kgs (110 lbs) 50 kgs (110 lbs)
ASX, 5dr SUV 10-+ CN 50 kgs (110 lbs) 50 kgs (110 lbs)
ASX, 5dr SUV Aug 10-+ NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
ASX, 5dr SUV Aug 10-+ AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Outlander Sports, 5dr SUV 11-+ US 50 kgs (110 lbs) 50 kgs (110 lbs)
Citroen
C4 Aircross, 5dr SUV 12-+ EU 50 kgs (110 lbs) 50 kgs (110 lbs)
C4 Aircross, 5dr SUV 12-+ AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Ford
Focus, 5dr Hatch 08-11 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Focus, 5dr Hatch 08-11 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Focus, 5dr Hatch 08-11 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Focus, 5dr Hatch Jul 08-11 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Focus, 5dr Hatch Jul 08-11 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
S Max (Glass Roof), 5dr MPV Jun 06-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
S Max (Glass Roof), 5dr MPV Jun 06-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
S Max, 5dr MPV Jun 06-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
S Max, 5dr MPV Jun 06-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K602
X
A B C 1 2 3
4008, 5dr SUV 12-+ (EU) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
ASX, 5dr SUV 10-+ (EU) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
ASX, 5dr SUV 10-+ (CN) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
ASX, 5dr SUV Aug 10-+ (NZ) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
ASX, 5dr SUV Aug 10-+ (AU) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
C4 Aircross, 5dr SUV 12-+ (EU) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
C4 Aircross, 5dr SUV 12-+ (AU) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
Focus, 5dr Hatch 08-11 (ZA) -210mm 500mm - 884mm 860mm -
-8 -1/4ths" 19 11/16ths" - 34 13/16ths" 33 7/8ths" -
Focus, 5dr Hatch 08-11 (EU) -210mm 500mm - 884mm 860mm -
-8 -1/4ths" 19 11/16ths" - 34 13/16ths" 33 7/8ths" -
Focus, 5dr Hatch 08-11 (CN) -210mm 500mm - 884mm 860mm -
-8 -1/4ths" 19 11/16ths" - 34 13/16ths" 33 7/8ths" -
Focus, 5dr Hatch Jul 08-11 (NZ) -210mm 500mm - 884mm 860mm -
-8 -1/4ths" 19 11/16ths" - 34 13/16ths" 33 7/8ths" -
Focus, 5dr Hatch Jul 08-11 (AU) -210mm 500mm - 884mm 860mm -
-8 -1/4ths" 19 11/16ths" - 34 13/16ths" 33 7/8ths" -
Outlander Sports, 5dr SUV 11-+ (US) -210mm 490mm - 875mm 820mm -
-8 -1/4ths" 19 5/16ths" - 34 7/16ths" 32 5/16ths" -
S Max (Glass Roof), 5dr MPV Jun 06-+ (EU) -90mm 650mm - 1020mm 980mm -
-3 -9/16ths" 25 9/16ths" - 40 3/16ths" 38 9/16ths" -
S Max (Glass Roof), 5dr MPV Jun 06-+ (CN) -90mm 650mm - 1020mm 980mm -
-3 -9/16ths" 25 9/16ths" - 40 3/16ths" 38 9/16ths" -
3

Fitting Kit K602
S Max, 5dr MPV Jun 06-+ (EU) -90mm 650mm - 1020mm 980mm -
-3 -9/16ths" 25 9/16ths" - 40 3/16ths" 38 9/16ths" -
S Max, 5dr MPV Jun 06-+ (CN) -90mm 650mm - 1020mm 980mm -
-3 -9/16ths" 25 9/16ths" - 40 3/16ths" 38 9/16ths" -
4

Fitting Kit EN
K602
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
5

Fitting Kit EN
K602
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Set bars to length (revert to rear of these
instructions).
●Please check the front of this manual for
information relating specifically to your
vehicle.
6

Fitting Kit EN
K602
●Tighten adjusting screw to 2.5 Nm (1.8 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
7

Fitting Kit EN
K602
●Fit rubber pad (supplied with crossbar) to
foot.
●Make sure the pad fits into the holes
underneath the foot.
Fitment
●Open or remove fixed-point covers.
●Fitment to Ford Focus ONLY.
●Remove fixed-point covers by turning the
plastic screw with flat-head screw driver
(1).
●Remove sealant (2) to reveal plastic screw
(3).
Caution: Do not damage the screw head.
●Remove the plastic screw (3) with a
Philips-head screw driver.
8

Fitting Kit EN
K602
●Select grubscrews and screw into the
vehicle's fixed points.
●A = Ford S-Max
B = Not applicable unless advised
C = Mitsubishi ASX / Outlander Sport /
Ford Focus / Citroen C4 Aircross /
Peugeot 4008
●Do not over tighten.
●Repeat for all four positions.
●Place load support over grubscrew as
shown.
9

Fitting Kit EN
K602
●Place crossbar foot over grubscrews.
Attention:
●Fitment for Mitsubishi ASX / Outlander
Sport / Citroen C4 Aircross / Peugeot 4008
●Rubber pad should be tucked inside the
roof step as shown
●Tighten the plastic knob. The side with the
nut showing should be facing up.
10