Prorack K603 User manual

K603
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 8 x 1 x 1
x 4 x 4 x 4 x 4
x 8 x 4
Revision No: 4C 1

Fitting Kit K603
MAX kgs (lbs)
W/P WHD
Nissan
Navara D40 Double Cab, 4dr Truck 05-+ US 75 kgs (165 lbs) 75 kgs (165 lbs)
Navara D40 Double Cab, 4dr Ute 05-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Navara D40 Double Cab, 4dr Ute Dec 05-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Navara D40 Double Cab, 4dr Ute Nov 05-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit EN
K603
Items you will require:
●Tape measure
Pen
Cordless drill
Depth stop
Vacuum cleaner
Rust inhibitor
Small paint brush
Neutral cure silicon sealant
Rivet gun
Attention:
●Attaches with permanent mount blocks
riveted to roof. Bar can be removed.
Professional installation advised.
3

Fitting Kit EN
K603
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type D crossbar
fitted. They also apply to type A, B and C.
●Use keys to remove covers.
4

Fitting Kit EN
K603
●Remove Hex Key from right hand cover.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K603
●Adjust crossbar in or out to suit vehicle.
●Please check the rear of this manual for
information relating specifically to your
vehicle.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
6

Fitting Kit EN
K603
●Tighten adjusting screw to 5 Nm (3.7 ft lb).
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
●This setup is applicable for two crossbars
only.
●Recommended crossbar placement is as
shown.
7

Fitting Kit EN
K603
●This setup is applicable for one crossbar
only.
●Recommended single crossbar placement
is above door pillar.
●Apply masking tape to vehicle roof in all
four positions.
●Position the permanent mount block so the
inner edge of the block is on the outer edge
of the ditch channel.
8

Fitting Kit EN
K603
●With the drill, lightly mark both permanent
mount hole positions while holding the
mount firmly on roof.
●CAUTION: Maximum depth 7mm.
Use 7mm drillstop over supplied 4.9mm
drill bit.
Drill two outside holes at marked positions.
●Remove masking tape.
9

Fitting Kit EN
K603
●Treat holes to prevent corrosion.
●Apply neutral cure silicon sealant in and
around drilled holes.
●Install rivets through permanent mount
blocks.
10