Prorack K868 User manual

K868
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4 x 4
x 1
Revision No: 2B 1

Fitting Kit K868
MAX kgs (lbs)
W/P WHD
Mercedes-Benz
Tourer, 5dr Van 14-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Tourer, 5dr Van 15-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Valente, 5dr Van 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Valente, 5dr Van 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Vito 2 Bar, 4dr Van 14-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Vito 2 Bar, 4dr Van 14-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Vito 2 Bar, 4dr Van 14-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Vito 2 Bar, 4dr Van 15-+ US 75 kgs (165 lbs) 75 kgs (165 lbs)
Vito 2 Bar, 4dr Van Aug 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Vito 2 Bar, 4dr Van Jul 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Vito, 4dr Van 04-14 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K868
X
A B C 1 2 3
Tourer, 5dr Van 14-+ (EU) 245mm 1085mm - 1105mm 1125mm -
9 5/8ths" 42 11/16ths" - 43 1/2ths" 44 5/16ths" -
Tourer, 5dr Van 15-+ (ZA) 245mm 1085mm - 1105mm 1125mm -
9 5/8ths" 42 11/16ths" - 43 1/2ths" 44 5/16ths" -
Valente, 5dr Van 15-+ (AU) 245mm 1085mm - 1105mm 1125mm -
9 5/8ths" 42 11/16ths" - 43 1/2ths" 44 5/16ths" -
Valente, 5dr Van 15-+ (NZ) 245mm 1085mm - 1105mm 1125mm -
9 5/8ths" 42 11/16ths" - 43 1/2ths" 44 5/16ths" -
Vito 2 Bar, 4dr Van 14-+ (EU) 330mm 1080mm - 1115mm 1135mm -
13" 42 1/2ths" - 43 7/8ths" 44 11/16ths" -
Vito 2 Bar, 4dr Van 14-+ (ZA) 330mm 1080mm - 1115mm 1135mm -
13" 42 1/2ths" - 43 7/8ths" 44 11/16ths" -
Vito 2 Bar, 4dr Van 14-+ (CN) 330mm 1080mm - 1115mm 1135mm -
13" 42 1/2ths" - 43 7/8ths" 44 11/16ths" -
Vito 2 Bar, 4dr Van 15-+ (US) 330mm 1080mm - 1115mm 1135mm -
13" 42 1/2ths" - 43 7/8ths" 44 11/16ths" -
Vito 2 Bar, 4dr Van Aug 15-+ (NZ) 330mm 1080mm - 1115mm 1135mm -
13" 42 1/2ths" - 43 7/8ths" 44 11/16ths" -
Vito 2 Bar, 4dr Van Jul 15-+ (AU) 330mm 1080mm - 1115mm 1135mm -
13" 42 1/2ths" - 43 7/8ths" 44 11/16ths" -
Vito, 4dr Van 04-14 (EU) 250mm 1090mm 2120mm 1120mm 1140mm 1145mm
9 13/16ths" 42 15/16ths" 83 7/16ths" 44 1/8ths" 44 7/8ths" 45 1/16ths"
3

Fitting Kit EN
K868
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
4

Fitting Kit EN
K868
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Please check the front of this manual for
information relating specifically to your
vehicle.
5

Fitting Kit EN
K868
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
6

Fitting Kit EN
K868
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 292A
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
7

Fitting Kit EN
K868
Fitment
●Open or remove fixed-point covers.
●Attaches to factory-fitted mounting points.
Do not use mounting points with "X".
●Remove fixed-point covers by turning the
plastic screw with flat-head screw driver.
●Select grubscrews and screw into the
vehicle's fixed points.
●Do not over tighten.
●Repeat for all four positions.
8

Fitting Kit EN
K868
●Place crossbar foot over grubscrews.
●Tighten the plastic knob. The side with the
nut showing should be facing up.
●In the fully tightened position, the knobs
should be parallel with the vehicle.
●Repeat for all four positions.
9

Fitting Kit EN
K868
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10