Prorack K988 User manual

K988
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 1 x 1 x 2
x 4 x 4 x 4
Revision No: 1A 1

Fitting Kit K988
MAX kgs (lbs)
W/P WHD
Toyota
Alphard, 5dr MPV 02-08 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Alphard, 5dr MPV 02-08 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
2

Fitting Kit K988
X
A B C 1 2 3
Alphard, 5dr MPV 02-08 (NZ) 200mm 900mm - 985mm 965mm -
7 7/8ths" 35 7/16ths" - 38 3/4ths" 38" -
Alphard, 5dr MPV 02-08 (AU) 200mm 900mm - 985mm 965mm -
7 7/8ths" 35 7/16ths" - 38 3/4ths" 38" -
3

Fitting Kit EN
K988
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K988
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K988
●Remove locking screw.
●Attaches to factory-fitted mounting points
under sliding doors
●Remove plastic screws as shown.
●Please check the front of this manual for
information relating specifically to your
vehicle.
6

Fitting Kit EN
K988
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 220
B = 223
C = 224
●Place rubber pads (supplied with fitting kit)
on the vehicle roof. Pad may vary in shape
to that shown.
7

Fitting Kit EN
K988
●Make sure the pad fits into the holes
underneath the foot.
●Apply protective strip as shown.
Trim if required.
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = A822
8

Fitting Kit EN
K988
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
9

Fitting Kit EN
K988
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
●Ensure spring washer is between clamp
and the head of the screw.
●Tighten clamp to roof.
●2.5Nm
●Tighten locking screw on both legs evenly,
2.5 Nm (1.8 ft lb).
10