ProSpot Fitness FUSION HG-5 User manual

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HG-5
Owners Manual
Table of Contents
Assembly Instructions……………………..…………………………..……..2-17
Use and Operation of Your PROSPOTfitness® Product….………………..18-22
Periodic Maintenance of your PROSPOTfitness® Product……………….… 23
Parts List…………………………………………………….………………..24-25
Trouble Shooting……………………………………………………………..26-28
Warranty & Contact Information……………………………………….…….…29
Note this unit consists of six total boxes:
Three Boxes Labeled Box 1-3, HG-5 & 6 Base unit common parts
One Box Labeled Box 4, HG-5 Kit Conversion
Two Weight stack boxes labeled plates 20-100 lbs

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Instructions for Assembly of the ProSpotfitness® HG-5
•Before assembly, choose a safe location for your PROSPOTfitness® HG-6. The PROSPOTfitness® HG-5
has a footprint of approximately 8’x 8’. The surface should be level and even. The barbell is approximately
7’ long. Locate your PROSPOTfitness® HG-5 away from any source of water. Do not allow any liquid to be
near the machine or spilled on any electrical part. Do not insert any object into the electrical box.
•This unit uses standard 110-volt household current. Since there are two Power Adapters for this unit we
recommend using a Surge Protector Plug Strip to protect and extend the life of the power supplies and the
Electronic Box from power surges and lightening strikes. The Neon Lighting System does not have an on/off
switch. Lights come on when Power supply is plugged into plug strip. A Surge Suppressor Plug strip with a
switch will allow shutting Lights off when unit is not in use. A flashing green light will appear on the Electronic
Box when power is on. When sensors are activated, a steady red light will also come on.
•The HG-5 unit is designed for climate controlled environments (indoor use only). Outdoor or non-climate
controlled use may affect the proper function of HG-6 and will void the warranty.
•Assembly time is approximate 2 hours.
•A flat area of 8’ x 8’ will be required to assemble and properly use the PROSPOTfitness® HG-5.
•You will need the following tools and a helper to complete the assembly:
•4 mm Allen Wrench
•5 mm Allen Wrench
•17 mm (11/16”) Hex Head Wrench
•19 mm (3/4”) Hex Head Wrench
•Adjustable wrench
•Metric Socket Set
•Philips Screw Driver
•Pliers
•Scissors and or Razor knife
•Floor Padding, such as cardboard, to avoid scratching your floor during assembly.
•Carefully remove parts from packaging. A good pair of scissors will be helpful in separating the parts from
one another while removing them from the cartons. Be careful not to cut or damage parts with scissors or
razor knife. Remove all parts from packing. Make sure there are no small parts left in boxes. Do not discard
boxes until assembly is complete.
•Before assembly, separate and identify the right-sided parts from the left-sided parts. These parts are easily
distinguished by the manner in which the pre-drilled holes align with corresponding parts, or are identified by
“L“ & “R” stickers. Left and right are determined by facing the unit. Not the user’s perspective.
•The PROSPOTfitness®HG-5 uses several different lengths of bolts. All fasteners come in labeled Blister
Packs by part number. Be careful to use the correct length of bolt called for at each step of assembly. Do not
remove fasteners from Blister packs until part is needed.
•Note some parts mat come preassembled with fasteners.
•HAND TIGHTEN all bolts. DO NOT fully tighten bolts until instructed to do so.
•Assistance by a second person is recommended for some steps of this assembly.
•WARNING: Never perform any maintenance on the ProSpotfitness®
HG-5 while the Power Supply is plugged into the wall !!!
ALWAYS REMEMBER: After the initial set up of the system or after performing any
service on the unit, RESET the Computer on your ProSpot system before using it. Just unplug
the power supply from the Electronic Box, wait 30 seconds and plug back in. Resetting the
Computer allows it to recalibrate and work to its greatest efficiency.

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Instructions for Assembly of the ProSpotfitness® HG-5
Step #1 MAIN FRAME ASSEMBLY
1. Referencing Diagrams 1 & 2, find the part Front Cross Brace (3). The Wire Harness (108) that runs thru this
part. This may be packed in this Cross Brace to prevent damage. Pull on ties and harnesses so that
connector ends hang loose out of access holes. Be careful not to pull too hard and remove or damage the
wire harnesses.
2. Now place the Rear Bottom Panel (5) in center of the assembly area. Next place the Right and Left Base
Rails (1, 2) opposite each other on each side of the Rear Bottom Panel. Note the 7/8” access holes for
wiring on side of Right and Left Base Rails (1, 2) should face inward. Now position the Front Plastic Bottom
Panel (4) (Remove paper cover on plastic) in front of the Rear Bottom Panel (5) between the Base Rails.
Insert Bolts (74) thru the Backing Plate (158) and attach the Side Rails (1 & 2) to the Rear Bottom Panel
using M12 x105 Bolts (74), M12 Washers (72) & M12 Nuts (73). Do not fully tighten bolts at this time.
3. Now place the Front Cross Brace (3) between rails so that the access holes with the harnesses hanging out
on the end of the Rear Cross Brace (3) align with the holes of the Base rails (1 & 2). Make sure the wire
harness that comes out of the middle of the Front Cross Brace (3) faces toward the back of the unit. Refer to
Diagrams 1 & 2.
4. Next feed the two Wire Harnesses (108) thru the access holes in the Right and Left Base Rails (1 & 2). Pull
up thru the round hole in the Right and Left Base Rails (1 & 2). Insert M12*105 Bolts (74) thru the Backing
Plate with Panel Hook (69) and attach the Side Rails (1 & 2) to the Front Cross Brace using M12 Washers
(72) & M12 Nuts (73). Do not fully tighten bolts at this time.
5. Now place the Right & Left Locking Posts on the Bottom Base Rails (1 &2) and secure with M10*20 Bolts
(71) and M10 Washers (70). Be careful not to crush wire harnesses at bottom of post. Then according to
Diagram 2 connect the two Wire Harnesses (108) to the Locking Post Wire Harnesses (107). Pull Barbell
Cables out of top of the Locking Posts and let Cable Knuckle and Barbell Cable hang towards the front of
the Locking Post for now.
6. According to Diagram 1 place these Upright Posts (6) and place on the Bottom Base rails (1 & 2) and secure
with M10 *20 Bolts (71) and M10 Washers (70).
7. Before installing the Rear Upright Support Post (9), install the Neon Light (104 using M3*10 Screws (105)
and M3 Washers (106) according to Diagram 2.
8. Now place the Rear Upright Support Post (9) on the Rear Bottom Panel (5) and secure with M12* 20 Bolt
(75) and M12 Washer (72). Step #2 MAIN UPPER FRAME ASSEMBLY
1. According to Diagram 4 attach Lat Pulley Bracket (17) to the Rear Top Panel (16) using M10*25 Bolts (88)
and M10 Washers (70). Tighten Bolts Securely.
2. Now according to Diagram 3 attach the Rear Top Panel to the Rear Upright Support Post (9) using M12*20
Bolt (75) and M12 Washer (72).
3. Now according to Diagram 3 install the Front Top Panel (15) to the Locking Posts (11) & (12) using M12*100
Bolts (80), M12 Washers (72) and M12 Nuts (73). Make sure the Barbell Cables are positioned in front of the
Bolts (80) just installed.
4. Now according to Diagram 3 install two Upper Linking Plates (26) on each side Front Upright Support Post
(6) using M12*100 Bolts (80), M12 Washers (72) and M12 Nuts (73).
5. Next attach the two Upper Linking Plates (26) to the Front top Panel (15) using M10*20 Bolts (71) and M12
Washers (70).
6. Now according to Diagram 3 install the four Small Double Groove Pulleys (114) in the two Upper Linking
Plates (26) in the using M10*100 Bolts (84), M10 Washers (70) and M10 Nuts (82).

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Instructions for Assembly of the ProSpotfitness® HG-5 (con’t.)
Step #3 FINAL FRAME ASSEMBLY
1. Now according to Diagram 3 install the Middle Cross Brace (18) using M10*65 Bolts (100), M10 Washers
(70 and M10 Nuts (82).
2. Next find the Front Top Rail (27) and attach the Front Panel Tabs (49) to the back of the Rail using Pan
Head Bolts M4*10 (118) & M4 Washers. Make sure the Tabs are facing downward.
3. Now install the Front Top Rail (27) using M12 x 105 Bolts (74), M12 Washers (20) and M12 Nuts (73).
4. Now according to Diagram 1 attach the Cable Head assemblies (24) to each Front Upright Post (6) using
M12*70 Bolts, M12 Washers and M12 Nuts.
5. Installation of Weight Bar Cables (128 & 129): Uncoil the Cables coming out of the Locking Posts. Make
sure the Bar Cables are untwisted all the way down to the pulleys on the Locking Blocks (54, 55). Now feed
the Cables up and over the Small Double Groove Pulley (114). Then pull down the Rear Cable Knuckle and
attach to the Right and Left Base Rails (1, 2) using M12*100 Bolt (80), two Spacers (131), two M12 Washers
(72) and M12 Nuts (73) on each side. Make sure cables run outside the brace on the Locking Posts.
Reference Diagrams 7.
6. According to Diagrams 7 the rear cable knuckles part of the Weight Cables (128 & 129) when installed
should face towards the Locking Posts (7, 8). Now plug in the single plug of the Locking Post Wire Harness
(155) into the socket connection on the Rear Cable Knuckles on each side.
7. To finish the Weight Bar Cable installation take the Front Cable Knuckle that are hanging out of the top of
each post and flip the cables forward toward the front of the unit between the Linking Plates over the double pulley just
installed.
8. Reference Diagrams 3, 7 & 11. The next step is to install the Double Groove Pulleys (112) with Right & Left
Weight Bar Support Brackets (32 & 33) in each Upper Linking Plate assembly towards the front of the unit
using M10*105 Bolts (103), M10 Washers (70) and M10 Nuts (82). Make sure the Weight Bar Cables (128 &
129) are untwisted all the way down into the Locking Post to the pulleys on the Locking Blocks (54 & 55).
Then lay the cables toward the front of the unit between the Linking Plates over the Double Pulley (112) to
be installed.
9. Now install the two Cable Keeper M6*90 Bolts (109), M6 Washers (110), M6 Lock nuts (111) in the Upper
Linking Plate assemblies above the two rear Double Groove Pulleys (114). These bolts prevent the Weight
Bar Cables from jumping off the pulleys during workout.
9. Next according to Diagram # 1 & 2, place the Electronic Box (101) on the Bottom Panel (4) so that the lights
are facing up and power plug of the Box receptacle is facing toward the back of the unit. Plug in Cross Brace
wire Harness (108) to each of side Electronic Box (101). Now place the Electronic Box Cover (56) over the
Electronic Box (101) and attach with two M10*95 Bolts (157), four M10 Washers (70) and two M10 locknuts
(82).
10. Now its time to tighten all the bolts previously installed. Starting at the bottom of the unit working your way to
the top, tighten bolts securely but do not over tighten.
11. As shown in Diagram 2 feed the Power Supply Cord (102) thru the Rear Support Post into Electronic Box
(101). Next plug Power Adapter into Surge Protector Power Strip. Once it is plugged in the green light
should flash about once every second.
12. As shown in Diagram 2 feed the Neon power cord thru the Rear Support Post and connect to the Neon Light
wire harness. Then plug in the Neon Power Cord (155) into Neon Power supply (154). Next plug Neon
Power Cord (155) into a Surge Protector Power Strip. The Neon Light should turn on. If light does not turn
on, check wiring.