Protecta REBEL User manual

A Capital
Safety
Brand
REBEL
SELF RETRACTING
LIFELINES
This manual is intended to
meet the Manufacturer’s
Instructions as required by
the following standards and
should be used as part of an
employee training program
as required by OSHA:
Certificate No. FM 39709
ISO
9001 ANSI Z359.1-2007
CSA Z259-2.2-98
IMPORTANT: This instruction must be
provided to the user of this equipment. The user
must read and understand, or have the following
instructions explained to them before using this
equipment. Failure to do so could result in injury
or death.
WARNING: All of the equipment which is
recommended by Capital Safety should be used
as part of a complete Fall Prevention System. The
buyer or the user choosing to disregard this warning
is solely responsible for the safety of the entire
system. OSHA regulations require that the employer
and the employee recognize that all components
of the Personal Fall Arrest System (PFAS) be
compatible with one another before use.
WARNING: Improper use of this equipment
will increase the risk of serious injury. To obtain
the optimum level of safety which Capital Safety
fall prevention systems can provide, you must read
or receive, understand and adhere carefully to all
instructions provided by Capital Safety.
APPLICATIONS
Rebel Self Retracting Lifelines (SRLs)
are Fall Arrest Devices. A fall arrest
device has two main functions:
To extend the working area where a• fixed length lanyard is inadequate.
Limiting the distance of the fall.•
SRLs incorporate an extendable
anchorage line which extends as the
user moves away from the anchorage
point and retracts as he moves
towards the anchorage point.
CENTRIFUGAL FORCE
By using centrifugal force, Rebel SRLs
ensure that should a fall occur the
brake engages once lockup speed is
reached. Normal movement will not
activate the braking mechanism and
normal movement is not hindered as
the lifeline extends and retracts freely.
Should the lifeline receive a sudden pull
caused by the event of a fall, the lifeline
locks automatically. The mechanism
will stop the user before excessive
momentum is attained in a normal fall.
PURCHASE SELECTION
It is important that the selection of a
device is made after the purchaser and
supplier have both fully understood
the application of the equipment.
If the end use will be in abnormal
atmospheres, or involves contact with
acids, alkalis, sewer gas or anhydrous
ammonia, additional information will
be required before a choice of proper
equipment can be made and purchased.
USER TRAINING
It is the employer’s responsibility
to ensure that workers understand
these instructions, have been trained
in the correct use of all equipment
and have been made aware of
the importance of connecting to
suitable structural anchorages.
INSTALLATION:
ANCHORAGE STRUCTURE: Select
a rigid anchorage point that meets
strength requirements for Fall Arrest
and Rescue systems. In accordance with
ANSI Z359.1, anchorages selected must
have a strength capable of sustaining
static loads applied in the directions
permitted by the system of at least:
Non-Certified
Anchorages: 5,000 lbs (22 kN)
Certified
Anchorages: 2 times the Maximum Arresting Force.
NOTE: When more than one personal fall arrest
system is attached to an anchorage, the strengths
set forth above shall be multiplied by the number
of systems attached to the anchorage.
LOCATION: Install the SRL above
head height. Avoid working at more
than 30 degrees from the vertical. A
fall from more than 30 degrees from
vertical will produce a swing effect
which could cause injury or death as
a result of striking an obstruction.
A special case exists when anchoring
an SRL below shoulder height in an
arial lift. The aerial work platform
must have a guardrail system and a
closable gate around its perimeter
unless the anchorage level for the
SRL is overhead. The guardrail must
be continuous, smooth, and free of
sharp edges. A suitably designed
anchorage must be available for
each SRL as part of the platform.
GENERAL REQUIREMENTS:
Swing fall hazards may exist,1. especially when working near
corners, or out away from
the SRL. Added fall clearance
may be required, depending
on the swing fall hazard.
Sharp edges which the lifeline2. may contact during a fall could
cut or damage the SRL’s lifeline.
Sharp edges must be avoided
or covered over. Falls where the
lifeline may slide along a sharp
edge must be guarded against.
Employee training should be3. conducted to help assure a
safe working environment.
NEVER ALLOW more than4. one person at a time to be
connected to the SRL.
Anchorage point should allow5. end user to move without
interfering with other workers.
Never allow your lifeline to cross
the lifeline of another worker.
Before choosing an anchorage6. point, survey the surrounding
area for hazards that could
interfere with your safety.
Do not install the SRL:
Where the possibility exists of• the lifeline contacting power
lines, live lifelines ,etc.
Where obstructions may cause• the lifeline to become entangled.
In the event of a fall, the brake
may not engage, or the lifeline
runs the risk of passing over a
sharp edge; i.e., girders, etc.,
which could shear the lifeline
causing injury or death.
Do not use personal fall arrest7. devices where, during an
unexpected fall, the body could
strike obstructions that will cause
injuries or be fatal to the user.
Do not use personal fall arrest8. devices where obstructions
may slow down the user and
prevent the mechanism of
the device from locking.
Protecta SRLs are not adequate9. for use in protecting workers in
grain silos, coal bunkers, slack
hoppers, or other areas where
there is a danger of suffocation
by immersion in the material over
which the worker is standing should
a collapse happen slowly and not
cause the locking mechanism
to activate. ALWAYS ensure
that there is approximately 6
feet (1.8 M) of free fall space
beneath the working position.
Do not leave Protecta SRLs10. installed for long periods of time
in an environment where corrosion
of the main components could
occur as a result of vapors rising
from organic materials. Sewage
and fertilizer plants, for example,
should be avoided due to the high
concentrations of ammonia present.
Do not use Protecta SRLs where11. there is a potential risk of incendiary
sparking due to contact friction
between the SRL, its lifeline, or the
device’s metal parts and rusted
steel or iron in the work area.
© Copyright 2010, DB Industries, Inc.
FORM NO: 5903077 REV: A

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LIMITATIONS: Consider the following
limitations when using the Reble SRL:
IT IS NOT PERMISSIBLE to1. make additions or alterations
to this equipment.
Follow manufacturer’s instructions2. for the correct use of the SRL
and associated accessories.
NEVER attach clips, etc., as a3. positioning device to the lifeline
which will prevent the lifeline
from retracting automatically. This
practice is dangerous as it leaves
excessive slack in the lifeline which,
in the event of a fall, will increase
the fall distance and the shock load
on the body to unacceptable levels.
Avoid allowing the lifeline to pass4. between your arms or legs while
moving about or working.
Avoid allowing the lifeline to contact5. paints, concrete, bitumen, oils,
etc. which will adversely affect the
SRL if it enters the mechanism.
Always keep the lifeline clean and6. free of dry mud, cement, etc. Failure
to do so could result in premature
locking and rewinding failure.
When detaching from the SRL7. do not quick-release the lifeline
allowing uncontrolled rewind
back into the device. This can
be dangerous and there is a
probability that the lifeline will
rewind unevenly. Uneven rewind of
lifeline can prevent full retraction.
Do not leave lifeline extended8. for long periods of time.
DO NOT repair equipment in9. the field. Only Capital Safety is
equipped to repair Protecta devices.
DO NOT combine SRLs with other10. components such as lanyards
to extend their length.
DO NOT OPEN the SRL as the11. spring is under tension.
CHEMICAL HAZARDS: Solutions12. containing acid or caustic
chemicals, particularly at elevated
temperatures, may damage Protecta
SRLs. When working with such
chemicals, frequent inspection of
the entire SRL must be completed.
If chemical damage is detected the
SRL must be removed from service.
Exercise caution when using13. this equipment around moving
machinery or electrical hazards.
RESCUE: When using this equipment,
the employer must have a rescue plan
and the means at hand to implement
and communicate that plan to users,
authorized persons, and rescuers.
OPERATION AND USE
WARNING: Read and understand all
instructions and warnings on the labels attached
to the device before using. These instructions
and warnings are placed on the device for your
protection. Be sure that you understand and follow
these directions carefully.
Before using this equipment,
make a visual inspection to ensure
serviceable condition of the device (see
Inspection). Under no circumstances
should the SRL be used if the lifeline
has any defect (i.e., cut fibers or is
not retracting correctly). To check
for proper lifeline operation:
Pull the entire length of lifeline1. out and allow it to retract
slowly through your hand.
Test the locking mechanism several2. times by jerking down on the lifeline
and ensuring the system locks.
SRLs with suspected faults should be
immediately withdrawn from service.
IMPORTANT: Always hold on to the lifeline
while it is rewinding into the SRL. Do not leave the
lifeline extended for long durations.
WARNING: The Rebel SRL should always
be used with a Capital Safety approved Full Body
Harness. Never use a waist or chest belt of any
type for fall arrest hazards.
After connecting the Fall Arrest Device to
a safe anchorage point attach the snap
hook at the end of the lifeline to the
dorsal D-ring of the harness, ensuring
that the snap hook closes fully and locks.
In situations where it is necessary to use
a front D-ring as a point of attachment
such as working on a fixed ladder a
harness with chest D-rings must be
used. Refer to OSHA requirements.
Capital Safety highly recommends
the exclusive use of DBI-SALA or
Protecta full body harnesses with all
its individual fall prevention systems.
Make every effort to keep the
lifeline clean and free from dry
mud, cement, etc. Failure to do
so can result in premature locking
and rewind failure of the device.
Never allow the lifeline to contact sharp
abrasive edges, i.e. girders, roofing
panels, etc. which could damage
and ultimately weaken the lifeline.
The SRL permits complete freedom
of movement; however, ensure
that you move normally as sudden
or quick movements will activate
the locking mechanism.
While using, always ensure that there
is constant tension on the lifeline.
Slack in the lifeline could result in an
increase in fall distance. Move normally,
sudden jerky movements will activate
the locking mechanism. In the event
of a fall, the fall arrest device must
not be used until it has been visually
checked by a competent person.
INSPECTION
Before Each Use:• OSHA 1910.66,
OSHA 1926.502 and ANSI
Z359.1 requires an inspection
of equipment before each use
(see Inspection Steps).
Annually:• ANSI Z359.1 requires
a formal inspection of the SRL
be completed by a competent
person other than the user at least
annually. More frequent inspections
by a competent person may be
required based on the nature and
severity of workplace conditions
affecting the equipment and the
modes of use and exposure time
of the equipment (see Inspection
Steps). Record the results of
each formal inspection in the
Inspection and Maintenance log
at the end of this manual.
After a Fall Arrest:• Rebel SRLs are
not repairable and must be removed
from service after a fall arrest.
WARNING: If the self retracting lifeline has
been subjected to fall arrest or impact forces, it
must be removed from service.
IMPORTANT: Extreme working conditions
(harsh environment, prolonged use, etc.) may
require increasing the frequency of inspections.
INSPECTION STEPS:
Inspect for loose screws and1. bent or damaged parts.
Inspect housing for distortion,2. cracks or other damage. Ensure
the swivel eye is not damaged
or distorted in any way. Ensure
the swivel eye turns freely.
The lifeline must fully extend3. and retract without hesitation or
creating a slack line condition.
Ensure the device locks up when4. lifeline is jerked sharply. Lock-up
must be positive, with no slipping.
The labels must be present and5. fully legible (see Labels).
Look for signs of corrosion6. on the entire unit.
Inspect the web lifeline for7. concentrated wear, frayed strands,
broken yarn, burns, cuts, and
abrasions. The lifeline must be
free of knots throughout its length.
Inspect for excessive soiling, paint
build-up, and rust staining. Inspect
for chemical or heat damage
indicated by brown, discolored, or
brittle areas. Inspect for ultraviolet
damage indicated by discoloration
and the presence of splinters and
slivers on the lifeline surface.
Inspect connecting hooks or8. carabiners for signs of damage,
corrosion, and working condition.

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Inspect each system component9. or subsystem per the
manufacturer’s instructions.
Record inspection results in the10. inspection and maintenance
log in section 9.0.
WARNING: Any Rebel SRL or other fall arrest
device with suspected faults must be immediately
withdrawn from service.
ENERGY ABSORBER: Rebel SRLs
incorporate an integral Energy Absorber.
Inspect the Energy Absorber to
determine if it has been activated. There
should be no evidence of elongation
and the cover should be secure and
free of tears or other damage.
CLEANING
Periodically clean the exterior• of the SRL with water and mild
soap solution. Position the SRL
so excess water can drain out.
Clean labels as required.• Clean the lifeline with water and• mild soap solution. Rinse and
thoroughly air dry. Do not force
dry with heat. The lifeline should
be dry before allowing it to retract
into the unit. An excessive buildup
of dirt, paint, etc., may prevent
the lifeline from fully retracting,
WARNING: If the lifeline contacts acids,
remove unit from service and wash with water and
mild soap solution. Inspect unit before returning
to service.
STORAGE
Protecta Rebel SRLS must be stored in
a clean, cool, and dry area away from
chemical fumes or corrosive elements.
Never store in areas exposed to direct
sunlight. It is preferred that fall arrest
devices be kept, when not required for
use, in properly designed storage units
which allow for adequate ventilation.
Do not subject the SRL to unnecessary
strain or pressure during storage.
Do not expose the fall arrest device
to excessive heat, cold, or humidity
during storage. Do not allow the
equipment to contact sharp edges,
corrosives, or other likely causes of
damage while the device is in storage.
Web Damage
Cut
Frayed
Heavily Soiled
Welding Burns
Energy Absorber Activation
Evidence of Absorber Activation
Deployed and
Torn Webbing
Torn or
Broken
Cover
MEDICAL WARNING
For user safety, workers with physical disabilities
or muscular problems should receive medical
advice prior to using fall arrest equipment. UNDER
NO CIRCUMSTANCES should pregnant women or
minors use Capital Safety fall arrest systems.
A worker’s ability to accommodate arrest forces
inflicted on the body in the event of a fall are
seriously affected by age and fitness of the user.
Only those in good health should work at heights.
Please contact your physician should there be
reason to doubt your ability to absorb the shock
load on your body in the event of a fall.
WARRANTY
Equipment offered by Capital Safety is warranted
against factory defects in workmanship and
materials for a period of two years from date
of installation or use by the owner, provided
that this period shall not exceed two years from
date of shipment. Upon notice in writing, Capital
Safety will promptly repair or replace all defective
items. Capital Safety reserves the right to elect to
have any defective item returned to its plant for
inspection before making a repair or replacement.
This warranty does not cover equipment damages
resulting from abuse, damage in transit, or other
damage beyond the control of Capital Safety. This
warranty applies only to the original purchaser and
is the only one applicable to our products, and is in
lieu of all other warranties, expressed or implied.

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CONTACTS
CSG USA & Latin America
3833 SALA Way
Red Wing, MN 55066-5005
Toll Free: 800.328.6146
Phone: [phone]
Fax: [phone]
[e-mail]
CSG Canada
260 Export Boulevard
Mississauga, ON L5S 1Y9
Phone: [phone]
Toll-Free: 800.387.7484
Fax: [phone]
[e-mail]
www.capitalsafety.com
MODELS & SPECIFICATIONS
Model
Number ANSI /CSA Lifeline Material and Size Lifeline Length
Maximum
Arresting
Force
Maximum
Arrest
Distance
3101114 ANSI Polyester Web
1 in (25 mm) x 0.55 in (1.4 mm) 6.0 ft (1.8 m) 900 lbs (4 kN) 42.0 in (1.1 m)
3101116 ANSI Polyester Web
1 in (25 mm) x 0.55 in (1.4 mm) 6.0 ft (1.8 m) 900 lbs (4 kN) 42.0 in (1.1 m)
3101118C CSA Polyester Web
1 in (25 mm) x 0.55 in (1.4 mm) 6.0 ft (1.8 m) 900 lbs (4 kN) 42.0 in (1.1 m)
LABELS
All Models
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ANSI Models CSA Models
INSPECTION AND MAINTENANCE LOG
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASED: DATE OF FIRST USE:
INSPECTION DATE INSPECTION ITEMS
NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By: