PS Automation PSR-E Series User manual

Operating
instructions
PSR-E
Version 2019/08/08 ©2019 PS Automation GmbH

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Contents
Technical data...................................................................................................................................................................2
Type key ............................................................................................................................................................................2
1. Symbols and safety .......................................................................................................................................................3
2. Usage as per specification.............................................................................................................................................4
3. Storage ..........................................................................................................................................................................4
4. Operating conditions.....................................................................................................................................................4
4.1 Installation position ....................................................................................................................................................5
5. Function ........................................................................................................................................................................5
6. Manual operation .........................................................................................................................................................6
7. Valve mounting.............................................................................................................................................................6
8. Setting of the mechanical stop .....................................................................................................................................7
9. Setting of the position switches/ limit switches...........................................................................................................7
9.1 Setting of the internal limit switches..........................................................................................................................8
9.2 Setting of the additional position switches.................................................................................................................8
10. Electric supply .............................................................................................................................................................9
10.1 Wiring diagram..........................................................................................................................................................9
11. Plug on the hand wheel ............................................................................................................................................10
12. Commissioning..........................................................................................................................................................10
13. Service/ Maintenance...............................................................................................................................................10
13.1 Cleaning...................................................................................................................................................................10
13.2 Spare Parts ..............................................................................................................................................................10
14. Appendix ...................................................................................................................................................................10
Technical data
The technical data of the actuators is specified on the name plate and the data sheets for further
information.
Type key
example
PSR-E50
/
230VAC
/
50-60Hz
/
17(23)W
/
50Nm
/
33
Actuator type
Voltage supply
Frequency
Nom.power consumption
Max. torque
Actuating time [s/90°]

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1. Symbols and safety
Danger signs
The following danger signs are used in this operating manual:
Caution! There is a general risk of damage related to health and/or properties.
Danger! Electrical voltages are present that may lead to death. Life threatening risks
may occur due to electrical voltages! Avoid personal or material damages by
observing applicable regulations and safety standards!
Other notes
The motor surface temperature may rise when maintaining, inspecting and repairing the actuator
immediately after the operation. There is a danger of burning the skin!
Always consult the relevant operating instructions when mounting PS-S accessories or operating the
actuator with PS accessories.
Connections for signal in- and output are double isolated from circuits that can be under dangerous
voltage.
General dangers of non-compliance with safety regulations
PSR-E actuators are built at state-of the art technology and are safe to operate. Despite of this, the
actuators may be hazardous if operated by personnel that has not been sufficiently trained or at least
instructed, and if the actuators are handled improperly, or not used as per specification.
This may
cause danger to life and limb of the user or a third party,
damage the actuator and other property belonging to the owner,
reduce safety and function of the actuator.
To prevent such problems, please ensure that these operating instructions and the safety regulations in
particular have been read and understood by all personnel involved in the installation, commissioning,
operation, maintenance and repair of the actuators.
Basic safety notes
The actuators may only be operated by skilled and authorized operating personnel.
Make sure to follow all security advices mentioned in this manual, any national rules for accident
prevention, as well as the owner´s instructions for work, operation and safety.
The isolating procedures specified in these Operating Instructions must be followed for all work
pertaining to the installation, commissioning, operation, change of operating conditions and modes,
maintenance, inspection, repair and installation of accessories
Before opening the actuator cover, ensure that mains supply is isolated and prevented from unintended
re-connection.
Areas that can be under voltage have to be isolated before working on them.

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Ensure that the actuators are always operated in faultless condition. Any damage or faults, and changes
in the operational characteristics that may affect safety, must be reported at once.
2. Usage as per specification
PSR-E quarter turn actuators are exclusively designed to be used as electric valve actuators. They
are meant to be mounted on valves in order to run their motors.
Any other use is considered to be non-compliant and the manufacturer cannot be held liable for
any damage resulting from it.
The actuators can only be used within the limits laid out in the data sheets, catalogues and other
documents. Otherwise, the manufacturer cannot be held liable for any resulting damage.
Usage as per specification includes the observance of the operating, service and maintenance
conditions laid down by the manufacturer.
Not to be regarded as usage as per specification are mounting and adjusting the actuator as well as
servicing. Special precautions have to be taken while doing this!
The actuators may only be used, serviced and repaired by personnel that is familiar with them and
informed about potential hazards. The specific regulations for the prevention of accidents have to
be observed.
Damages caused by unauthorized modifications carried out on the actuators are excluded from the
manufacturer's liability.
Supply voltage may only be switched on after the proper closure of the main cover or terminal box.
Electrical wiring is done to a terminal block under the actuator cover.
3. Storage
For appropriate storage, the following instructions have to be met:
Only store the actuators in ventilated, dry rooms.
Store the actuators on shelves, wooden boards, etc., to protect them from floor moisture.
Cover the actuators with plastic foil to protect them from dust and dirt.
Protect the actuators against mechanical damage.
4. Operating conditions
Standard actuators may be operated at ambient temperatures from -25°C to +70°C.
Operating modes correspond to IEC 60034-1, 8: S2 for short cycle 20 min. S3/S4 control operation 1200
c/h –25% ED at 25°C.
For protection against moisture and dust, enclosure rating is IP65 (optionally IP67) according to EN
60529. To ensure this enclosure, the cover must be fitted correctly and the screws tightened cross wise
after opening. The hand wheel must be fitted to the hand wheel shaft. The cable glands must be
suitable for the wiring and correctly fitted to the actuator. To maintain the degree of protection IP65
(resp. IP67), cable glands M20x1,5 must be used which are suitable for the cable diameter.
Space needed to remove the cover: 100 mm above the actuator

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Figure 1: Installation dimensions
Outdoor usage:
When using actuators in environments with high temperature fluctuations or high
humidity, we suggest a heating resistor to be fitted to prevent the build-up of
condensation within the enclosure.
4.1 Installation position
The actuator can be installed vertically or horizontally or any
position in between. The actuator must not be installed with
the cover pointing downwards.
Figure 2: Installation positions
5. Function
The electric quarter-turn actuators Series PSR-E are designed to operate valves with 90° angular motion
using the ON/ OFF mode. The PSR-E actuators are provided with a mechanical interface according to ISO
5211 for valve mounting. The motor torque is transmitted via spur gear, indirectly transmitted onto a
double square drive bush. This drive bush is used as a connecting piece between actuator and valve shaft.
The 90° rotation is adjustable mechanically +/- 5° in one end position. Two adjustable switches limit the
rotation in both directions, interrupting the motor current when reaching the adjusted end position.
The hand wheel allows manual operation in case of power failure and during adjustment (See pt. 6).

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6. Manual operation
The hand wheel allows manual operation in case of power failure or during adjustments (Mounting or
positioning the valve). For manual operation, the hand wheel has to be pushed down against a spring.
Do not exceed the adjusted electrical stroke
limits by using the hand wheel.
The mechanical stop must be set accordingly to
protect the valve.
If you don’t observe this warning, the electrical
feedback setting will change!
Figure 3: Manual operation
7. Valve mounting
The PSR-E actuators are designed with a mechanical interface according to ISO 5211 for valve mounting.
The gear contains an exchangeable drive bush to connect the actuator to the valve shaft.
Check if the actuator flange suits the valve flange
Use standard adapters to adapt to the valve shaft
Clean the surface of the connection components,
lubricate valve shaft slightly
Position the actuator on the valve
Tighten the screws in a diagonal sequence according
to the required torque
Figure 4: Actuator flange
①
②
① Actuator flange
② Adapter for valve spindle

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①-④
8. Setting of the mechanical stop
There is one adjustable screw available for setting the mechanical limit of the 90° angular stroke.
When setting the mechanical end positions, only the hand wheel may be used. Do not
operate the actuator electrically!
Remove the protection cap (Figure 5; Pos. 2) from the stop screw.
Back off the stop screw counter-clockwise approx. 5 turns.
Move the actuator to the closed position by turning the hand wheel clockwise.
Turn stop screw for closed position (Figure 5, Pos. 1) finger tight, then a half turn back.
Screw on the protection cap onto the stop screw.
①Stop screw
②Protection cap
Figure 5: Mechanical stop
9. Setting of the position switches/ limit switches
The limit switches are pre-adjusted in the factory.
These standard limit switches serve to switch off the motor
when the end positions are reached.
Additional position switches are free of voltage and serve to
indicate the valve position.
①Position switch OPEN
②Position switch CLOSE
③ Limit switch OPEN
④ Limit switch CLOSE
A-D Switching cams
Figure 6: Limit switches/ position switches
A-D
②
①

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9.1 Setting of the internal limit switches
Ensure that the mains supply is secured against accidental switching-on!
The limit switches are pre-adjusted in the factory. An additional adjustment of the two lower switching
cams is normally not necessary. If you wish to adjust the limit switches yourself, please follow the these
instructions:
Run the actuator by using the hand wheel in direction to the closed position until the required position
is reached.
Turn the cam of the CLOSE limit switch (Figure 7, Pos. D) with a suitable screw driver (4 mm blade
width) clockwise until you hear the micro switch click.
Run the actuator by using the hand wheel in direction to the open position until the required position is
reached.
Turn the cam of the OPEN limit switch (Figure 7, Pos. C) with a suitable screw driver (4 mm blade width)
counter-clockwise until the micro switch is heard to click.
Check the switching position and repeat the adjustment if necessary.
Figure 7: Setting the switching cams for the limit switches
NOTE:
Use the bridge (Figure 7, Pos. E) as support for the screw driver when adjusting the cams.
9.2 Setting of the additional position switches
Run the actuator by using the hand wheel in direction to the CLOSE position until the required position
is reached.
Turn the cam of the the CLOSE limit switch (Figure 7, Pos. B) with a suitable screw driver (4 mm blade
width) clockwise until the micro switch is heard to click.
Run the actuator by using the hand wheel in direction to the OPEN position until the required position is
reached.
Turn the cam of the OPEN limit switch (Figure 7, Pos. A) with a suitable screw driver (4 mm blade width)
counter-clockwise until the micro switch is heard to click.
Check the switching position and repeat the adjustment if necessary.
ASwitching cam for ① position switch
OPEN/ Feedback signal
BSwitching cam for ② position switch
CLOSE/ Feedback signal
CSwitching cam for ③ limit switch OPEN/
Motor cut-off
D Switching cam for ④ limit switch
CLOSE/ Motor cut-off
ESupporting bridge for screwdriver
A
B
C
D
E

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10. Electric supply
Switch mains off before starting to work!
Connect acc. to wiring diagram on the main frame.
Mains connection cables must be dimensioned suitably to accept the maximum current requirement of the
actuator and correspond to IEC 227 and IEC 245.
The yellow-green coloured cables may be used only for connecting to earth.
When you insert cables through the cable connector, ensure that the maximum bending radius for the
cables is observed.
PSR-E electric actuators do not have an internal electrical power switch. A switch or power mains switch
has to be provided therefore in plant installation. This should be positioned close to the device and easily
accessible to the user; it shall be labelled as the mains isolator switch for the actuator.
Plant installation must also provide power surge trips or fuses corresponding to standard IEC 364-4-41/ DIN
VDE 0100-410 with protection class 1 for the actuator connections.
With protective low voltage 24 VAC the open motor phase can produce voltages
between 30-35 V due to motor generated induction voltage.
10.1 Wiring diagram
Figure 8 shows the standard electrical connections. However, the wiring diagram inside the actuator hood
is valid for the specific actuator. For any optional extras see the individual wiring diagram in the related
service instructions.
Figure 8: Wiring diagram
230 V, 115 V, 24 V
AC supply
24 V
DC supply

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Two adjustable limit switches are installed to limit the stroke of the actuator, and cut-off the motor current
in the relative direction.
PE Earth connection on housing plate has to be connected!
11. Plug on the hand wheel
After wiring and closing of the main cover: Snap the plug for
corrosion protection into the recess of the hand wheel.
12. Commissioning
Drive the actuator into an intermediate stroke position using the hand wheel.
Switch the setting signal briefly between OPEN and CLOSE and ensure that the actuator operates in the
correct direction. If necessary, reverse the setting signal for OPEN / CLOSE.
Drive the actuator, in both directions, using the setting signal until the limit switch cuts-off. Ensure that
the limit switch position is correct. If necessary re-adjust the limit switches.
13. Service/ Maintenance
The actuators are maintenance-free if used under the operating conditions as stated in the data sheet. The
gearboxes are lubricated for lifetime and do not require further lubrication.
13.1 Cleaning
The actuators should be cleaned dryly.
13.2 Spare Parts
Defective actuators should be returned to our plant in Bad Dürkheim, Germany, or to our representatives,
to be checked for damages and their possible causes.
14. Appendix
Various options are available in order to adapt the actuators to the various service conditions. A list of
accessories for each actuator type is shown on the actuator data sheet.
Accessories / Options
230 VAC 1~
115 VAC 1~
24 VAC
24 VDC
Heating
HR
1000-424
1000-433
Potentiometer
PD
1000-535
Position Transmitter
PSPT
PSPT02: 2-wire technology; PSPT03:3-wire technology
Increased Enclosure
IP
Increase of enclosure to IP67
Figure 9: Plug on the hand wheel

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15. CE Declaration of Conformity

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Great Britain
IMTEX Controls Ltd.
Unit 5A, Valley Industries,
Hadlow Road
GB-Tonbridge, Kent TN11 0AH
Phone: <+44> (0) 17 32-85 03 60
Fax: <+44> (0) 17 32-85 21 33
E-mail: [e-mail]
www.imtex-controls.com
Italy
PS Automazione S.r.l.
Via Pennella, 94
I-38057 Pergine Valsugana (TN)
Phone: <+39> 04 61-53 43 67
Fax: <+39> 04 61-50 48 62
E-mail: [e-mail]
Switzerland
Avintos Flow Control AG
Weidenweg 17
CH-4310 Rheinfelden
Phone: <+41>61-83 61-5 30
Fax: <+41>61-83 61-5 99
E-mail: [e-mail]
www.avintos.com
Spain
Sertemo, S.L.
Pol. Ind. Alba - Avda. Generalitat 15
Apartado de Correos, 142
E-43480 Vila-Seca (Tarragona)
Phone: <+34> 9 77 39 11 09
Fax : <+34> 9 77 39 44 80
E-Mail : [e-mail]
www.sertemo.com
Hong Kong
PS-MAXONIC Hong Kong Ltd.
Room 803-4, Yale Industrial Centre
61-63 Au Pui Wan Street
Fotan, Shatin, Hong Kong
Phone: <+852> 26 87-50 00
Fax: <+852> 81 01-37 43
E-mail: [email protected]et
www.maxonicauto.com
China
SHENZHEN MAXONIC AUTOMATION
Control Co Ltd.
7th Floor, Block 7, Tian An Industrial Estate
Nanyou, Shenzhen, Guangdong
P. R. CHINA
Phone: <+86> 7 55 26 52 18 78
Fax: <+86> 7 55 26 05 28 00
E-mail: [email protected]et
www.maxonicauto.com
India
PS Automation India Pvt Ltd.
Srv. No. 25/1, Narhe Industrial Area,
A.P. Narhegaon, Tal. Haveli, Dist.
IND-411041 Pune
Phone : <+ 91> 20 25 47 39 66
Fax : <+ 91> 20 25 47 39 66
E-mail : [e-mail]
www.ps-automation.in
PS Automation GmbH
Gesellschaft für Antriebstechnik
Philipp-Krämer-Ring 13
D-67098 Bad Dürkheim
Phone: [phone]
E-mail: [e-mail]
www.ps-automation.com