pullman Ermator HTC 30D User manual

ANVÄNDARHANDBOK
OPERATION INSTRUCTIONS
HTC 30D
HTC 55D
HTC 75D

OPERATING, MAINTENANCE AND SAFETY
MANUAL
HTC 30D, HTC 55D och HTC 75D
PLEASE READ THIS MANUAL CAREFULLY BEFORE ASSEMBLING
AND FOLLOW ALL INSTRUCTIONS, ESPECIALLY SAFETY.
THIS MANUAL IS NOT A REPAIR GUIDE.
SAFETY INSTRUCTIONS
WARNING: This equipment contents hazardous dust. Only authorised persons may empty
and maintenance the equipment, inclusive removing the plastic bag and filter.
Proper personnel protective equipment must be used.
1.1 ELECTRICAL EQUIPMENT
•Repairs to electrical equipment must only be undertaken by authorised persons.
•Ensure the power supply is disconnected before work on the unit.
•Naturally, local power safety regulations should also be checked.
•Do not pull the cable. The unit may not be used when cable or switch is defect.
1.2. ENVIRONMENT
•May never be used in wet spaces or near toxic or explosive gases or liquids.
1.3 CARE
•Always tidy away hoses and cleaning equipment after use to prevent accidents.
•Ensure that the machine is undamaged before using. Any damage has to be measured.
1.4 HAZARDOUS DUST
•Face masks, safety goggles and gloves must be worn when changing bags and/or filter.
•Check local health- and safety regulations.
•Not permitted to suck liquids or explosive gases.
1.5 SUCTION INJURIES
•Never place the suction piece against bare skin as the pressure can cause burst blood
vessels.
1.6 NOISE
•Please note the suction piece and suction inlet can generate noise levels harmful to health.
•Always check local health- and safety regulations for noise.

2. OPERATING
The machine is for sucking and separating dry, not combustive dust with limit value of
explosion >
>>
>0.1mg/m
3
.
The motor is started by the switch. Dust laden air is then sucked through the inlet valve at
high speed via the suction hose. The air is slowed down by the cyclone and coarse dust
particles are separated out, partly by centrifugal force and partly by gravity. Air and finer
particles then pass through the tube filter where separation is made. The machine is designed
for filter cleaning by reverse air pulse.
The separated dust accumulates in the cyclone until the machine is switched off, when it drops
through the bottom flap into the plastic bag.
3. USING
Before using must the user be educated in handling the vacuum cleaner and the hazardous
dust.
Connect the electric plug to an outlet with correct voltage (see the designation plate).
From time to time the filter must be cleaned. This must be done before changing the plastic
bag. Even appropriate when the working is completed or when there is poor suction.
Procedure: Unplug the hose so that the inlet will be covered. Cover the intake of the
overpressure valve (placed between the two hoses connecting the main tank the cover for the
micro filters), let the machine build up vacuum for a few seconds then quickly push down on
the top handle and release it slowly. Repeat the procedures 5-10 times. If suction remains
poor, the filter should be replaced.
The plastic bag may only be replaced after cleaning the filter.
The plastic bag must be tied up after removing.
Only use original parts.
4. CHANGE OF FILTER
Proper personnel protective equipment must be used.
Shut off the machine and pull the plug out of the socket.
1.1 MAIN FILTER
Loosen the 3 clamps between the tank and the tank cover, remove the tank cover. Loosen the
3 latches between the tank and the lower cykon and rotate the tank. Rotate the filter plate
counter clock vice 10 deg and lift filter and holder gently up side down on a table. Remove the
locking nut and then draw the plastic bag over the filter unit. Lift the filter gently and pinch up
the bag by hand and then tie the bag up. This bag must be taken care of in a proper way.
Insert a new filter in reversed order. Do not tighten the nut to hard, the filter may be damaged.
Only original filter may be used.
1.2 MICRO FILTER
Loosen the three latches holding the filter cover, carefully lift the filters up and into a proper
plastic bag. This bag must be taken care of in a proper way. Insert new filters in reversed
order. Check the sealing, when changing filters, and change defect sealing.

5. SERVICE
When cleaning and servicing the machine, You must switch off the machine and pull out the
plug from the outlet.
•Avoid cleaning with high pressure cleaner. If necessary do not point at the openings on the
machine, especially the opening for the cooling air.
•Before moving the machine from the working area, the machine must be cleaned.
Furthermore must the inlet be locked with the expanding plug attached.
•All other equipment must be regarded contaminated and be treated thereafter.
•If possible use a special suitable room.
•Proper personnel protective equipment must be used.
•All parts after service, which are contaminated, must be taken core of in a proper way in
plastic bags according to all regulations.
•If the vacuum cleaner has to be used for other purposes, it is extremely important that the
vacuum cleaner will be cleaned, to avoid spreading of hazardous dust.
6. ACCESSORIES
PART.NO. DESCRIPTION
1337056 TF5500 Tube filter (7 pcs/machine)
1337057 MF5500 Micro filter (2 pcs/machine)
1337032 Cleaning set
1376013 Longopack plastic bag (4-pack).
Other spare parts, see enclosed spare parts list.
7. WARRANTY
All Vacuum cleaners and accessories have a 12-month factory warranty for material and
manufacturing defects. Do not attempt to repair the suction apparatus without the consent of
the manufacture.
The warranty does not cover defects which are the result of normal wear and tear, negligence,
defective use, unauthorised repair or the suction apparatus being connected to the incorrect
voltage.
In the event of any complaint, the suction apparatus or an agreed part of it must be returned to
us or our authorised representative for warranty examination and for any warranty repair or
replacement.

8. PROBLEM SOLVING
HTC 30D, HTC 55D and HTC 75D are manufactured and made for a severe environment and
tasks, but the user must notice that the machine contents of components which must be
protected from hits and blows. Filter, sealing connections are carefully chosen for the
environment of the operator. Therefore must the machine be treated with knowledge as to
work correctly for many years.
Problem Cause Procedure
Motor don’t start No current Connect the machine
Defect cable Change
Defect switch Change
Motor stops immediately Wrong fuse Connect to proper fuse
Motor runs, but no suction Hose not connected Connect the hose
Hose blocked Clean the hose
No plastic bag Mount plastic bag
Motor runs, but poor suction Damage on the hose Change hose
Blocked filter Change filter
Top cover loose Adjust
Dirt in the flap Clean the flap.
Use protective equipment
Defect sealing Change current sealing
Dust is blowing from motor Defect or loose filter Adjust or change
Abnormal noise Order service
SAVE THESE INSTRUCTIONS!

TEKNISKA DATA
TECHNICAL PERFORMANCE
HTC 30D – HTC 55D – HTC 75D
HTC 30D HTC 55D HTC 75D
MÄRKSPÄNNING 400 VAC, 3-fas 400 VAC, 3-fas 208 VAC, 3-fas
Voltage/Spannung/Tension 50Hz 50 Hz 480 VAC, 3 fas
60 Hz
EFFEKTUTTAG 3000 W 5500 W 7500 W / 8600 W
Power/Leistung/Puissance
MAX LUFTMÄNGD 300 m3/h 600m3/h 650m3/h
Airflow/Luftstrom/Débit dàir
MAX UNDERTRYCK 30 kPa 35 kPa 35 kPa
Vacuum/Unterdruck/Dépression
SUGSLANG 10m x ∅76mm 10m x ∅76mm 10m x ∅76mm
Hose/Schlauch/Tuyau
INLOPPSRÖR ∅76mm ∅76mm ∅76mm
Inlet/Einlass/Entrée
FINFILTER >99.5% >99.5% >99.5%
Finefilter/Feinfilter/Filtre Filteryta 2.3m
2
Filteryta 2.3m
2
Filteryta 2.3m
2
MIKROFILTER >99.95% >99.95% >99.95%
Microfilter/Mikrofilter/Filtre micro Filteryta 5m
2
Filteryta 5m
2
Filteryta 5m
2
LJUDNIVÅ 72 dB(A) 74 dB(A) 74 dB(A)
Soundlevel/Geräuschpegel/Niveau de bruit
UPPSAMLINGSSÄCK Longopack Longopack Longopack
Plastic bag/Fangsack/Sac collecteur
DIMENSION HXBXL 1880x740x1300 mm 1880x740x1300 mm 1880x740x1300mm
Dimensions/Abmessung/Dimension
VIKT 210 kg 225 kg 230 kg
Weight/Gewicht/Poids

Numbers for exploded view.
HTC 75D
HTC 75D
HTC 30D
HTC 55D
3x208V
3x480V
Nr Art. Nr. Art. Nr. Art. Nr. Art. Nr. Benämning/Description
Qty
1 1332038 1332038 1332038 1332038 Slang /Hose 2
2 1350196 1350196 1350196 1350196 Lock / Cover 1
3 1337057 1337057 1337057 1337057 Filter / Filter 2
4 1262007 1262004 1262005 1262006 El skåp / Electrical box 1
5 1351233 1351233 1351233 1351233 Tätning / Sealing 1
6 1350210 1350203 1350203 1350203 Motor topp / Motor top 1
7 1351238 1351231 1351231 1351231 Tätning / Sealing 1
8 5352005 5352002 5352004 5352003 Vak. Pump / Vac. Pump 1
9 1331017 1331017 1331017 1331017 Galler / Screen 1
10 1350209 1350209 1350209 1350209 Lock / Cover 1
11 1332040 1332040 1332040 1332040 Slang /Hose 1
12 1345014 1345014 1345014 1345014 Handtag / Handle 1
13 1357056 1357056 1357056 1357056 Fjäder / Spring 1
14 1351237 1351237 1351237 1351237 Tätning / Sealing 1
15 1250202 1250202 1250202 1250202 Topp lock / Top cover 1
16 1349124 1349124 1349124 1349124 Vak. Ventil / Vac. Valve 1
17 1370021 1370021 1370021 1370021 Hylsa / Sleeve 1
18 1338091 1338091 1338091 1338091 Filter hållare / Filter holder 1
19 1337056 1337056 1337056 1337056 Tub Filter / Tube filter 7
20 1357071 1357071 1357071 1357071 Klämma / holder 7
21 1338090 1338090 1338090 1338090 Filter platta / Filter holder 1
22 1351229 1351229 1351229 1351229 Tätning / Sealing 1
23 1345011 1345011 1345011 1345011 Handtag / Handle 1
24 1323035 1323035 1323035 1323035 Vagn / Wagon 1
25 1341037 1341037 1341037 1341037 Hänken / Clamp 3
26 1322117 1322117 1322117 1322117 Tank / Tank 1
27 1350198 1350198 1350198 1350198 Ljuddämpare / Muffler 1
28 1341030 1341030 1341030 1341030 Hänken / Clamp 3
29 1322116 1322116 1322116 1322116 Nedre tank / Lower tank 1
30 1350197 1350197 1350197 1350197 Motorkåpa / Motor cover 1
31 1351234 1351234 1351234 1351234 V-ring / V-ring 1
32 1241027 1241027 1241027 1241027 Lucka / Flap 1
33 1351145 1351145 1351145 1351145 Glid skydd / Anti skid 1
34 1371001 1371001 1371001 1371001 Rem / Belt 1
35 1376013 1376013 1376013 1376013 Longopack / Longopack 1
36 1338087 1338087 1338087 1338087 Hållare / holder 1
37 1341032 1341032 1341032 1341032 Fjäder / Spring 2
38 1343034 1343034 1343034 1343034 Hjul / Wheel 2
39 1343035 1343035 1343035 1343035 Hjul / Wheel 2

FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITÉ
ERKLÄRUNG DER ÜBERSTIMMUNG
SAMSVARSERKLÆRING
Pullman Scandinavian AB
Industrivägen 10
S-777 91 SMEDJEBACKEN
Försäkrar under eget ansvar att maskinen
Declare under our sole responsibility that the machine
Certifie sous sa propre responsabilité que le produit ciaprès
Versichern auf eigener verantwortung, dass das Produkt
Forsikrer under eget ansvar at maskinen
HTC 30 D Nr/No: 2255100 - 2555999
HTC 55D Nr/No. 2555001 – 2555999
HTC 75D 208V Nr/No. 2575001 - 2575999
HTC 75D 480V Nr/No. 2586001 - 2586999
Tillv.år/Manufact. year/Baujahr: 2006
som omfattas av denna försäkring är i överensstämmelse med villkoren i:
included in this declaration, follows the provisions according to:
est conforme aux aux normes selon:
den folgenden Normen laut:
er i overensstemmelse med vilkårene i:
SS-EN 292-1, SS-EN 60 204-1
SS-EN 60335-1, SS-EN 60335-2-69 & A1
Machine Directive 98/37/EG
Low Voltage Drective 73/23/EEG
EMC Directive 89/336/EEG
SMEDJEBACKEN 2006.01.01 Mats Lennmo
Kvalitetssamordnare
Quality Manager
Responsable de qualité