Puls DIMENSION U Series User manual

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
PASSIVE BATTERY MODULE
24V, 7Ah Battery Capacity
(2x 12V Batteries in Series)
IP00 Open Type Protection Level
Small Mounting Footprint
ATO Fuse for Power Wires Included
2m Power Leads Included
PT1000 Sensor for Battery Module Temperature
Included
Center-tap Terminal with Auto-resettable Fuse
Included to Support the PULS 1-Battery-Concept
1. GENERAL DESCRIPTION
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The UZK24.071 passive battery module utilizes two non-
spillable maintenance-free lead-acid batteries
(connected in series), that are assembled in one package
with all the required wiring included.
The battery module includes the monitoring and
protection board UZS24.100. This board contains a
temperature sensor and a center-tap connection with
an auto-resettable fuse to protect the center-tap wire
between the battery module and the DC-UPS control
unit. Connecting the center-tap wire to the DC-UPS
control unit enables all the benefits of the PULS 1-
Battery-Concept. This makes the use of matched
replacement batteries unnecessary and allows a precise
battery charging and testing which results in the
longest possible battery life.
The UZK24 battery module is available in two different
options. It can be ordered with assembled batteries or
as a battery bracket without batteries, allowing for
different battery options. The mounting bracket option
also allows the batteries to be assembled just in time,
avoiding outdated batteries due to limited shelf life.
2. DATA
Battery type VRLA Lead-acid
Battery design life 3 to 5 years acc. EUROBAT
Battery voltage DC 24V
Battery capacity 7Ah
Battery current max. 35A for discharging
max. 1.8A for charging
Battery fuse 35A ATO fuse
Temperature sensor PT1000
Charging voltage 27.8V
27.5V
27.15V
26.8V
at 10°C
at 20°C
at 30°C
at 40°C
Self-discharge rate 3%/month at 20°C
Temperature range -10°C to +40°C for charging
-15°C to +50°C for discharging
-20°C to +50°C for storage
Dimensions 137x186x143mm WxHxD
Weight 6000g / 13.3lb
800g / 1.8lb
UZK24.071
UZO24.071
3. ORDER NUMBERS
Battery Module UZK24.071 Battery module with
assembled batteries
UZO24.071 Battery module without
assembled batteries
Replacement UZB12.071 Battery replacement
12V, 7Ah 2pcs needed
for one battery module
4. MARKINGS
IND. CONT. E
Q.
UL 508, pending
UL 60950-1,
pending
LVD
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
INDEX
Page Page
1. General Description ............................................1
2. Data .....................................................................1
3. Order Numbers....................................................1
4. Markings..............................................................1
5. Intended Use .......................................................2
6. Instructions for Disposal of the Battery .............2
7. Warranty..............................................................2
8. Installation Instructions ......................................3
9. Replacing Batteries .............................................4
10. Functional Diagram............................................ 4
11. Environment ....................................................... 4
12. UZS24.100 Sensor Board..................................... 5
13. Protection Features ............................................ 6
14. Approvals............................................................ 6
15. Physical Dimensions and Weight ....................... 7
16. Recommendations for a Long Battery Life ....... 8
17. Mounting Orientations ...................................... 9
The information presented in this document is believed to be accurate and reliable and may change without notice.
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.
5. INTENDED USE
This module is designed for installation in an enclosure and is intended for the general professional use such as in
industrial control, office, communication, and instrumentation equipment.
Do not use this module in equipment, where malfunction may cause severe personal injury or threaten human life.
6. INSTRUCTIONS FOR DISPOSAL OF THE BATTERY
Always dispose the batteries through a recycling organization.
Batteries must be completely discharged before recycling.
7. WARRANTY
3 Year limited warranty except batteries which are considered a service part.
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany
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UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
8. INSTALLATION INSTRUCTIONS
This device may only be installed and put into operation by qualified personnel.
Check the last charging date of the batteries (marked on the battery). If it is older than 9 month replace the batteries.
PULS charges every battery before shipment.
For storage, installation and operation, the requirements of the EN 50272-2 as well as other national regulations must
be observed.
Place the battery module in a cool area inside a cabinet and ensure sufficient ventilation for the battery. The battery
module should be securely mounted on a flat surface.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Shorten the (+) and (-) wires as needed for the DC-UPS between the battery module and the DC-UPS. If seperate wires
are used, do not use wires smaller than 4mm2(12 AWG).
When required, install the UZS24.100 sensor board. The sensor board can be snapped on the metal mounting bar as
shown in chapter 12. Connect the blue center-tap wire to the battery.
Connect the sensor board to the DC-UPS by using control wires with a minimum wire size of 0.5mm2/ 20AWG.
The last step is to insert the battery fuse and to store the spare fuse in the designated holes of the plastic cover.
Do not store batteries or the battery module longer than 9 month without supplementary charge or performance
might change.
WARNING Risk of electrical shock, fire, personal injury or death.
- Do not short-circuit the battery poles or power wires
- Observe correct battery polarity
- Disconnect battery fuse before working on the battery or on the DC-UPS. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
Fig. 8-1 Wiring scheme Fig. 8-2 Bracket hole pattern
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Battery
DC-UPS
Data/
Temp.
(11)
RTN
(12)
Center
Tap
(13)
X1
(+)
X2
(-)
Load
(+)
(-)
UZK24.071
Battery Module
Battery
wires
(+) (
- )
X1
Temp.
(11)
RTN
(12)
Center
Tap
(13)
optional
OutputInput
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
9. REPLACING BATTERIES
Disconnect battery fuse before replacing the batteries.
To replace battery, loosen screw with only one turn and slide the mounting bracket sideways. Replace only one battery
at a time.
Always dispose the batteries through a recycling organization. Batteries must be completely discharged before
recycling. Batteries can also be returned to PULS or the battery manufacturer.
Battery replacements can be acquired through PULS. PULS also offers a list with recommended batteries in case
batteries need to be acquired elsewhere.
10. FUNCTIONAL DIAGRAM
Fig. 10-1 Functional diagram battery module with sensor board
Fuse
+-
BAT1
12V
+-
BAT2
12V
(+)
(-)
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Temp.
Sensor
Temp.
RTN
Center
Tap
X1:
Auto
Resettable
Fuse
2m
2m
UZS24.100
Sensor board
11. ENVIRONMENT
Operational temperature*) -10°C**) to +40°C (14°F to 104°F) for charging
-15°C to +50°C (5°F to 122°F) for discharging
Storage temperature -20°C to +50°C (-4°F to 122°F) for storage and transportation
Humidity 5 to 95% r.h. IEC 60068-2-30
Do not energize while condensation is present
Vibration sinusoidal ±4mm at 16.7Hz
fixed frequency for 1hour
Vibration in vertical mounting orientation
according to IEC/EN 61056-1
Shock free fall from 20cm
onto a wooden floor
Shock with bottom down orientation
according to IEC/EN 61056-1
Altitude 0 to 6000m (0 to 20 000ft) without any restrictions
Degree of pollution 2 IEC 62103, EN 50178, not conductive
LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for
use in paint shops.
*) Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit.
**) Frequently charging below +5°C (41°F) reduced the lifetime of the battery
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
12. UZS24.100 SENSOR BOARD
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The battery module includes the monitoring
and protection board UZS24.100. This board
contains a temperature sensor and a center-
tap connection with an auto-resettable fuse to
protect the center-tap wire between the
battery module and the DC-UPS control unit.
The UZS24.100 is compatible with most of the
PULS DC-UPS control units and enables all the
benefits of the PULS 1-Battery-Concept.This
makes the use of matched replacement
batteries unnecessary and allows a precise battery charging and testing which results in the longest possible battery
life.
The use of the sensor board is optional, the DC-UPS will also function without the sensor board installed.
Screw terminal specification:
Solid wire 0.5-1.5mm2
Stranded wire 0.5-1.5mm2
American Wire Gauge AWG20-12
Max. wire diameter 1.5mm (including ferrules)
Wire stripping length 6mm / 0.25inch
Screwdriver 3x 0.5mm slotted
Recommended tightening torque 0.5Nm/ 4lb-in
Follow national installation codes and installation regulations!
Ensure that all strands of a stranded wire enter the terminal connection!
Unused terminals should be securely tightened.
Ferrules are allowed.
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
13. PROTECTION FEATURES
Degree of protection IP 00 EN/IEC 60529
Class of protection III EN/IEC 61140
Internal input fuse 35A DC-Fuse (ATO blade type)
Isolation voltage between power
and signal circuits to chassis
1100Vac
14. APPROVALS
EC Declaration of Conformity The CE mark indicates conformance with the low-voltage
directive (LVD) 2006/95/EC.
IEC 60950-1
2nd Edition, pending
CB Scheme,
Information Technology Equipment
UL 508, pending
IND. CONT. E
Q.
Listed for use as Industrial Control Equipment;
U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
E-File: E198865
UL 60950-1
2nd Edition, pending
Recognized for use as Information Technology Equipment,
Level 5; U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950-1);
E-File: E137006
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany
6/9

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
15. PHYSICAL DIMENSIONS AND WEIGHT
Size (WxHxD) 137x186x143mm with installed sensor board UZS24.100
137x186x135mm without installed sensor board UZS24.100
Weight 6000g / 13.3lb UZK24.071
800g / 1.8lb UZO24.071
Fig. 15-1 Front view Fig. 15-2 Side view
Fig. 15-3 Isometric view
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany
7/9

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
16. RECOMMENDATIONS FOR A LONG BATTERY LIFE
Temperature:
The temperature has the most impact on the service life. The hotter the temperature, the earlier the wear-out phase
of the battery begins. The wear-out results in a degradation of battery capacity. Place the battery module in a cool
location, E.g. near the bottom of the control cabinet. Do not place the battery module near heat generating devices.
Do not overcharge batteries!
Fig. 16-1 Service life vs. ambient temperature, typ.
20°C
10
30°C 35°C 40°C 45°C
8
6
4
2
Ambient Temperature
25°C
1
3
5
7
9
Service Life in Years
Design Life
of Battery
A: 3-5 Years
B: 6-9 Years
C: 10-12 Years
A
B
C
Number of discharge cycles and depth of discharge:
Do not discharge batteries more than necessary. Set buffer time limiter to the required buffer time. The number, as
well as the depth of discharging cycles is limited. A replacement of the battery might be necessary earlier.
When choosing the battery capacity, always try to get the next higher capacity than required. The depth of discharge
reduces the service life of the battery and limits the number of cycles.
Fig. 16-2 Battery degradation vs. discharging
cycles, typ.
0
120%
100%
40%
20%
Number of Discharging Cycles
200
60%
80%
Cell Capacity
Depth of
discharge
A: 100%
B: 50%
C: 30%
400 600 800 1000 1200
A
B
C
Store batteries fully charged
Do not store discharged batteries. Keep batteries fully charged!
Charge retention is important to get the longest battery life. Stored batteries which are not fully charged age faster
then charged batteries. Batteries which are not in use should be recharged at least once a year. The higher the
ambient temperature, the shorter the charging interval. At storage temperatures higher than 30°C, recharging should
be done at least every nine months.
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany
8/9

UZK24.071, UZO24.071
U-Series BATTERY MODULE 24V, 7AH
Jul. 2014 / Rev. 1.2 DS-UZK24.071-EN
All parameters are specified at, 25°C ambient temperature unless otherwise noted.
www.pulspower.com Phone [phone] Germany
17. MOUNTING ORIENTATIONS
The standard mounting orientation is the vertical installation onto a flat surface.
Fig. 17-1 Standard mounting orientation
The following mounting orientations are also allowed:
Fig. 17-2 Allowed mounting orientation
Do not use the battery module in an upside down position:
Fig. 17-3 Forbidden mounting orientation
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