Sealey DPF1 User manual

DPF ULTRA CLEANING STATION
MODEL NO: DPF1
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey stockist.
If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
ELECTRICAL SAFETY INFORMATION: it is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
1.1.3. IMPORTANT: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse - see fuse rating in these instructions.
8DO NOT pull the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
replaced immediately by a qualied electrician.
1.1.4. This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Ensure that repairs are carried out by a qualied electrician.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
A) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
B) Connect the BROWN live wire to the live terminal ‘L’.
C) Connect the BLUE neutral wire to the neutral terminal ‘N’.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. GENERAL SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
unit.
9 Wear appropriate PPE.
9Familiarise yourself with the applications, limitations and potential hazards of the unit.
WARNING: Only use in well ventilated areas. Exhaust gases are poisonous.
9Operators must receive adequate training before using the unit.
9Always perform automotive work in a safe environment.
8DO NOT operate the unit while under the influence of drugs, alcohol or intoxicating medication, or if tired.
8DO NOT cover the unit or place heavy loads on top of it.
8DO NOT operate in wet or damp conditions.
9Check the condition and operation of all components before each use.
9Operate the unit on a smooth level surface in order to avoid tipping or spillage.
9Stand correctly keeping a good footing and balance, ensure that the floor is not slippery and wear non-slip shoes.
9Keep unauthorised persons away from the work area. Any persons working within the area must wear the same protective items.
9Keep the unit, hoses and cables in good working order and condition. Take immediate action to repair or replace damaged parts.
2. INTRODUCTION
Provides an o󰀨-vehicle, same day workshop cleaning solution. The machine uses a mixture of high pressure air, chemicals and water. This
cleaning station along with the Sealey recommended chemicals o󰀨ers a fast and cost e󰀨ective way to completely clean and protect any DPF.
Great revenue boost for any workshop. Each treatment will require a DPF Ultra Cleaning Kit (Model No. DPF1KIT) which includes 1 x Ultra
Clean and 1 x Ultra Protect Solution. The ultra cleaning chemical is a unique solution specially formulated to safely lift impurities from the DPF.
The protect chemical features the latest nano catalyst technology to keep your DPF cleaner for longer. Also features an automatic service
function allowing the user to continue with other work.
Replacement fuse
rating: 13A
DPF1 Issue 2 (5) 23/09/20
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear a face
shield
Wear protective
gloves
Wear safety
footwear
Warning
Electricity
Keep out of rain High pressure
air hazard

3. SPECIFICATION
MODEL NO.: ................................................................DPF1
Air receiving tank ............................................................ 15ltr
Air requirement ............................................................4-6bar
Cleaning agent.........................................Chemical/Water/Air
Dimensions (W x L x H) ........................ 400 x 900 x 1120mm
Supply................................................................. 230V~50Hz
Power................................................................................5W
4. CONTENTS
5. OPERATION
5.1. DPF PREPARATION
5.1.1. Select a suitable adaptor and gasket (g.1-1, g1-2, g1-3) for the DPF. Ensure a good t to the DPF to avoid spillage. Close o󰀨 the
adaptor using the Soaking Cap (g.1.10). Block o󰀨 any DPF pressure tappings.
5.1.2. Pour Ultra Clean detergent into inverted DPF and ll to the top
face of the internal structure.
5.1.3. Leave the DPF in a vertical position for minimum of 30 minutes
and regularly agitate it in order to ensure full coverage of solution
within the DPF and to begin the cleaning e󰀨ect.
5.1.4. Empty the contents into a suitable container after soaking the
DPF for a suitable period.
5.2.  OPERATIONPREPARATION(g.4)
5.2.1. Ensure that the unit is not connected to the power supply.
5.2.2. Lay drained DPF onto machine bed ensuring the DPF outlet is
beyond the brushes at the machine entrance.
NOTE: If the outlet of the DPF does not t fully into the aperture
on the machine, remove the cover by using the three
thumbscrews on the face plate and fully engage the DPF into
the exposed space.
NOTE: Some PDFs are not designed as ‘straight-through’ e.g.
they may be ‘L’ or even ‘Z’ shaped. In certain circumstances it is
advised to remove the aperture entrance cover, t the discharge
adaptor (g.1.8) in place of the cover and attach the clear pipe
(g.1.6) between the adaptor and the DPF.
5.2.3. Strap DPF rmly to the machine bed using the supplied ratchet
bars (g.1.7).
5.2.4. Remove Soaking Cap from DPF and connect air supply to the
adaptor tted to the unit.
5.2.5. Fill the water pressure container (g1.11) with the appropriate
amount of water that DOES NOT exceed the capacity of the
waster bucket.
5.2.6. Connect the water supply tting to the inlet of the air line tting
(g.3). Ensure that the water outlet valve is closed at this stage.
NOTE: Ensure cover plate is placed with the arrow facing
 themachineentrance(seediagramright).
Original Language Version
© Jack Sealey Limited
g.1
Item
No.
Part No. Description
1 DPF01.01 Adaptor 1 + Gasket
2 DPF01.02 Adaptor 2 + Gasket
3 DPF01.03 Adaptor 3 (Small Vehicle)
6DPF01.06 DCS Clear Hydraulic Pipe (1-1/4”F to
1-1/4”F) 1.5m
7DPF01.07 Mini Ratchet Bar (25mm x 1.5m)
8DPF01.08 Discharge Adaptor (Small)
9DPF01.09 Waste Water Hose (38mm)
10 DPF01.10 Soaking Cap (1-1/4)
11 DPF01.12 Water Pressure Container
12 DPF01.13 Waste Water Bucket
DPF1 Issue 2 (5) 23/09/20

NOTE: Before any operation, test the seals by pressing the manual button once BEFORE the water valve is opened. Adjust seals if
necessary.
5.3. MANUAL OPERATION
5.3.1. Turn on mains power (g.3) and air supply. Depress Emergency Safety switch on far side of the unit.
5.3.2. Pressurise water container and open water inlet valve on air connection tting (g.4).
5.3.3. Check air pressure regulator is set to 2 bar (initial setting) (g.3).
5.3.4. With the Manual button lit (g.2.1), press and hold it in for a short time. This will open the air valve and push air and liquid through the
DPF. Allow air pressure to restore to the set value before repeating operation.
5.4. AUTOMATIC OPERATION
5.4.1. Follow steps 5.3.1, 5.3.2, 5.3.3.
5.4.2. Set timer control (g.2.3, g.5) to operate timing and frequency of operation. The top dial controls the valve open time and measured
in seconds while the lower dial sets valve close time and is measured in minutes. When rinsing with water it is recommended to set
open time to 0.1sec and close time to 0.1min and when air drying set open to 0.3sec and close to 0.3min. Users may adjust these
settings accordingly.
5.4.3. Press Auto button (g.2.4) and the machine will function to times set (5.4.2).
NOTE: During operation it will be necessary to re-pressurize the water container as pressure is released.
NOTE: Depending on performance, it may be necessary to increase air pressure (suggest maximum of 4 bar g.3) and to increase
opening and closing times of air inlet solenoid (5.4.2).
6. MAINTENANCE
6.1. Regularly check and inspect all hoses and electrical connections. Replace if necessary.
6.2. Clean down / rinse machine after use with clean fresh water.
Original Language Version
© Jack Sealey Limited
g.4 g.5
g.2
g.3
DPF1 Issue 2 (5) 23/09/20

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Original Language Version
© Jack Sealey Limited DPF1 Issue 2 (5) 23/09/20