Quadra-Fire VOYA-GRAND-MBK User manual

May 23, 2013 7075-166C Page 1
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DO NOT DISCARD THIS MANUAL
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OWNER’S MANUAL
Installation and OSeration
Model:
VOYA-GRAND-MBK
VOYA-GRAND-PMH
VOYAGEUR GRAND WOOD INSERT
Automatic ComEustion Control ACC
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NOTE

Page 2 7075-166C May 23, 2013
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VOYAGEUR GRAND Wood Insert
Serial Number
Model Name
Test Lab & Report
Number
Mfg Date
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation
RIRXU VWRYHVLQVHUWV DQG¿UHSODFHV $QG\HWZHDUHROG
fashioned when it comes to craftsmanship. Each unit is
meticulously fabricated and gold and nickel surfaces are
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to quality is completed as each model undergoes a quality
control inspection.
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the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: UNDER ASH LIP, PULL OUT TO VIEW
and Welcome to the Quadra-Fire Family!
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having jurisdiction
PREVENT HOUSE FIRES
Minimum Clearances To Combustible Material
Masonry, Heat Circulating & Factory-Built
USAONLY
A Sidewall to Fuel Loading Door 21.5 in.
B Mantel to Top of unit 25 in.
C Top Trim to Top of unit 23 in.
D SideTrim to Fuel Loading Door 11.5 in.
E Hearth Extension from Glass 16 in.
F H
earth Extenson from Fuel Loading Door 8 in.
Refer to Clearances on other label for Canada
Model:
VOYAGEUR
GRAND
WOOD INSERT
R
CONFORMS TO:
UL 1482, ULC S628-93
Serial No.
007045
U.S. ENVIRONMENTAL PROTECTIONAGENCY - Certified to comply with July 1990 particulate emission standards.
DO NOT REMOVE THIS LABEL
Mfg by:
1445 N. Highway, Colville, WA 99114 www.quadrafire.com
Made in U.S.A. of US and
imported parts.
7075-174
Hearth Extension
A
B
C
D
FE
Insert
SideWall
Maximum Mantel Depth - 12 inch (305mm)
Fascia or Trim
Mantel
Fuel Door
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
2012 2013 2014
ETL4001508
HOT WHILE IN
OPERATION DO NOT
TOUCH, KEEP CHILDREN, CLOTHING AND
FURNITURE AWAY. CONTACT MAY CAUSE
SKIN BURNS. SEE NAMEPLATE AND INSTRUC-
TIONS.
CAUTION:
Factory-Built Floor
Protection under Hearth
Extension
Thermal & Ember Protection
Floor height 0 to 5 inches
below Insert Base: Materials
with R value of 2.38 required.
Ember Protection Only
Greater than 5 inches below
Insert Base:
LISTED ROOM HEATER, SOLID FUELTYPE. "For Use with Solid
Wood Fuel Only." Also for use in Mobile Home.
SAMPLE

May 23, 2013 7075-166C Page 3
VOYAGEUR GRAND Wood Insert
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Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 1: Listing and Code Approvals
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User’s Guide
Section 2: Operating Instructions
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B. Fire Safety.........................................................8
 & 2YHU¿ULQJ...........................................................8
D. Combustible/Non-combustible Material ............8
E. Seasoned Wood................................................8
F. Burning Process................................................9
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 + $LU&RQWUROV .......................................................10
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K. Building a Fire ...................................................12
L. Fuel Reloading Instructions...............................12
M. Wood Fuel & Storage........................................13
N. Blower Control Box Snap Disc Operations .......14
O. Blower Operating Instructions...........................14
P. Clear Space ......................................................15
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S. Quick Start Guide..............................................16
Section 3: Maintenance and Service
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B. Chimney & Chimney Connector
Inspection/Cleaning...........................................17
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D. Cleaning of Plated Surfaces..............................17
E. Glass Cleaning..................................................18
F. Firebrick Inspection & Replacement Instruction18
G. Quick Reference Maintenance Guide ...............19
Section 4: Troubleshooting Guide.....................20
Section 5: Service Parts Replacement
 $ *ODVV5HSODFHPHQW...........................................21
B. Snap Disc Replacement....................................21
C. Wiring Diagram .................................................21
D. Blower Replacement.........................................22
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Installer’s Guide
Section 6: Getting Started
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Considerations ..................................................25
B. Draft ..................................................................25
C. Negative Pressure.............................................26
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E. Chimney Termination Requirements.................27
F. 2-10-3 Rule .......................................................28
G. Tools and Supplies Needed..............................29
H. Fire Safety.........................................................29
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and Pre-Burn Checklist .....................................29
Section 7: Dimensions and Clearances
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B. Clearances to Combustibles 8/DQG8/&
and Hearth Protection Requirements................31-32
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Section 8: Chimney Systems
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B. Inspections........................................................34
C. Larger Chimneys...............................................34
D. Masonry Chimney .............................................34-35
E. Metal Heat Circulating Chimney........................36
F. Prefabricated Metal Chimney............................36
G. Securing Chimney Components .......................37
 + $OWHULQJWKH)LUHSODFH ........................................37
I. Factory-Built Solid Fuel Fireplaces ...................37
J. Ovalizing Round Stainless Steel Liners ............38
K. Chimney Height / Rise and Run........................38
Section 9: Appliance Set-up
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C. Securing Stove Pipe/Liner to Flue Collar ..........40
D. Leveling Legs....................................................40
 ( 6HFXULQJ$SSOLDQFHWR6WRYH3LSH/LQHU............41
F. Standard Surround & Trim Installation..............41
G. Standard Surround & Cast Trim,.......................42
 + $OO&DVW6XUURXQG..............................................43
I. Blower Cord Installation - Left Side...................43-45
Section 10: Moble Home Installation.................46
Section 11: Reference Materials
$ ([SORGHG'UDZLQJV ...........................................47
 % 6HUYLFH3DUWV$FFHVVRULHV.............................48-52
C. Service Maintenance Log..................................53-54
D. Homeowners notes ...........................................55
E. Contact Information...........................................56
TABLE OF CONTENTS
Safety Alert Key:
 DANGER! Indicates a hazardous situation which, if not avoided willUHVXOWLQGHDWKRUVHULRXVLQMXU\
 WARNING! Indicates a hazardous situation which, if not avoided mayUHVXOWLQGHDWKRUVHULRXVLQMXU\
 CAUTION! Indicates a hazardous situation which, if not avoided, mayUHVXOWLQPLQRURUPRGHUDWHLQMXU\
 NOTICE: Indicates practices which may cause damage to the appliance or to property.
!

Page 4 7075-166C May 23, 2013
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VOYAGEUR GRAND Wood Insert
4021-645C 12-29-10 Page 1 of 2
Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-
nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty
is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for
parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
See conditions, exclusions, and limitations on next page.
Parts Labor Gas Wood Pellet EPA
Wood Coal Electric Venting
XXXXXXX
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
XXX Igniters, electronic components,
and
g
lass
XXXXX Factor
y
-installed blowers
X Molded refractor
y
p
anels
XFire
p
ots and burn
p
ots
5
y
ears 1
y
ear X X Castin
g
s and baffles
7 years 3 years X X X Manifold tubes,
HHT chimne
y
and termination
10
y
ears 1 year X Burners, logs and refractory
Limited
Lifetime 3 years X X X X X Firebox and heat exchanger
XXXXXXX All replacement parts
be
y
ond warrant
y
p
eriod
Warranty Period HHT Manufactured Appliances and Venting
1 Year
Components Covered
3 years
2 years
90 Days

May 23, 2013 7075-166C Page 5
VOYAGEUR GRAND Wood Insert
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4021-645C 12-29-10 Page 2 of 2
WARRANTY CONDITIONS:
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WKHQHDUHVW++7DXWKRUL]HGGHDOHURUVXSSOLHU$GGLWLRQDOVHUYLFHIHHVPD\DSSO\LI\RXDUHVHHNLQJZDUUDQW\VHUYLFH
IURPDGHDOHURWKHUWKDQWKHGHDOHUIURPZKRP\RXRULJLQDOO\SXUFKDVHGWKHSURGXFW
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IRUSDUWVDUHQRWFRYHUHGE\WKLVZDUUDQW\
This warranty is void if:
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FKHPLFDOV2YHUILULQJFDQEHLGHQWLILHGE\EXWQRWOLPLWHGWRZDUSHGSODWHVRUWXEHVUXVWFRORUHGFDVWLURQEXEEOLQJ
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LIMITATIONS OF LIABILITY:
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WARRANTY EXCLUSIONS:
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Page 6 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
stn nd ode Aros
7KH4XDGUD)LUH92<$*(85*5$1'PHHWVWKH86(QYL-
URQPHQWDO 3URWHFWLRQ$JHQF\¶V  SDUWLFXODWH HPLVVLRQ
standards.
AAppliance Certi¿cation
CGlass Speci¿cations
DBTU Ef¿ciency Speci¿cations
This stove is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
oe o e Aroed
EPA Certi¿ed: 3.1 grams per hour
Ef¿ciency: 80
U O t t  10,700 to 28,500 per hr
etn   t 1,100 to 2,800 sq ft depend-
ing on climate zone
Vent e  6 inches
reoe  2.35 cubic feet
Wood ent 21 inches
e Cord Wood
n Wet  389 lbs
ode92<$*(85*5$1':RRG,QVHUW
o r t o r  Intertek
Reort No 100868597PRT-001
e  Solid Fuel Type, Listed Room Heater
tndrd L1482 and LC S628-93 and
80+8'0RELOH+RPH
$SSURYHG
NOTEHearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
WKHLUVSHFL¿FDWLRQVDQGRUSULFHZLWKRXWQRWLFH
NOTEThis installation must conform with local codes. In the
absence of local codes you must comply with the L1482,
80+8'DQG13)$LQWKH86$DQGWKH8/&6
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This appliance is approved for mobile home installa-
tions when not installed in a sleeping room and when
an outside combustion air inlet is provided.
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ing, and walls must be maintained.
The appliance must be properly grounded to the
frame of the mobile home with 8 copper ground
wire, and use only listed connector pipe.
2XWVLGH$LU.LWSDUW2$.$&&PXVWEHLQVWDOOHGLQD
mobile home installation. ,PSURSHU LQVWDOODWLRQ DGMXVWPHQW DOWHUDWLRQ VHUYLFH RU
PDLQWHQDQFHFDQFDXVHLQMXU\RUSURSHUW\GDPDJH
)RUDVVLVWDQFHRUDGGLWLRQDOLQIRUPDWLRQFRQVXOWDTXDOL¿HG
installer, service agency or your dealer.
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
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Technologies.
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by Hearth & Home Technologies.
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components.
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XQLW
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\RXDUHRYHU¿ULQJ
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:$51,1*
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions
Interteestn  o r t o r  s NtonReone d
e s t  N R roed OA

May 23, 2013 7075-166C Page 7
VOYAGEUR GRAND Wood Insert
R
 Oertn Instrtons
WARNING! DO NOT operate appliance before reading and understanding operating instructions.
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User Gde
AYor Wood An e
WARNING
ot ss s e r n s 
 DO NO touch glass until it is cooled
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 .HHSFKLOGUHQDZD\
 &$5()8//<683(59,6(FKLOGUHQLQVDPHURRPDVDSSOLDQFH
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High temperatures may ignite clothing or other Àammable materials
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O URAE
*ODVVDQGRWKHUVXUIDFHVDUHKRWGXULQJRSHUDWLRQ$1'FRROGRZQ
re  GenerOertn rts
If you expect that children may come into contact with this appli-
ance, we recommend a barrier such as a decorative screen.
See your dealer for suggestions.
Blower Controls
ACC Start-up Air
Control
Burn Rate
Control
Door
Handle
Surround and
Trim Set
Convection Fan

Page 8 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
re et
7R SURYLGH UHDVRQDEOH ¿UH VDIHW\ WKH IROORZLQJ VKRXOG EH
given serious consideration
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your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturers placement and installation instructions,
and be sure to maintain regularly.
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escape routes.
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a. Prepare occupants for immediate evacuation
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Do  s t eNono  s t e ters
 o  s t e ter
Material made of or surfaced with wood, compressed
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RI LJQLWLQJ DQG EXUQLQJ ZKHWKHU ÀDPHSURRIHG RU QRW
plastered or unplastered.
 Nono  s t e ter
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
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Standard Test Method for Behavior of Materials in a
ertical Tube Furnance at 750 oC and L763 shall be
considered non-combustible materials.
 Nono  s t e ent ter
Sealants which will not ignite and burnRutland, Inc.
Fireplace Mortar 63, Rutland 76R, Nuflex 304, GE
579RU*(57%RUHTXLYDOHQW
Eesoned Wood
Burn only dry seasoned wood.
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chance of creosote formation, but will give you the most
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and should be burned hot enough to keep the chimney
hot for as long as it takes to dry the wood out - about one
hour.
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kind.
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and requires full seasoning time.
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seasoned.
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the logs.
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it is dry.
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is dry, it may not be fully cured.
COver¿ring
'RQRWRYHU¿UH
2YHU¿ULQJ PD\ LJQLWH FUHRVRWH RU ZLOO GDPDJH
the stove and chimney.
7RSUHYHQWRYHU¿ULQJ\RXUVWRYH'2127
 8VHÀDPPDEOHOLTXLGV
 2YHUORDGZLWKZRRG
 %XUQWUDVKRUODUJHDPRXQWVRIVFUDSOXPEHU
 3HUPLWWRRPXFKDLUWRWKH¿UH
 8VHRISURFHVVHGVROLGIXHO¿UHORJV
WARNING
re Rs
6\PSWRPV RI RYHU¿ULQJ PD\ LQFOXGH RQH RU PRUH RI WKH
following
  &KLPQH\FRQQHFWRURUDSSOLDQFHJORZLQJ
  5RDULQJUXPEOLQJQRLVHV
  /RXGFUDFNLQJRUEDQJLQJVRXQGV
  0HWDOZDUSLQJ
  &KLPQH\¿UH
tos oOerrn
Wt o Do Yo r A n e s Oerrn
  ,PPHGLDWHO\close the door and air controls to reduce
DLUVXSSO\WRWKH¿UH
  ,I\RXVXVSHFWDFKLPQH\¿UHFDOOWKH¿UHGHSDUWPHQW
and evacuate your house.
  &RQWDFW \RXU ORFDO FKLPQH\ SURIHVVLRQDO DQG KDYH
your appliance and stove pipe inspected for any dam-
age.
  'RQRWXVH\RXUDSSOLDQFHXQWLOWKHFKLPQH\SURIHV-
sional informs you it is safe to do so.
Hearth & Home Technologies WILL NOT warranty appli-
DQFHVWKDWH[KLELWHYLGHQFHRIRYHU¿ULQJ(YLGHQFHRI
RYHU¿ULQJLQFOXGHVEXWLVQRWOLPLWHGWR
  :DUSHGDLUWXEH
  'HWHULRUDWHGUHIUDFWRU\EULFNUHWDLQHUV
  'HWHULRUDWHGEDIÀHDQGRWKHULQWHULRUFRPSRQHQWV

May 23, 2013 7075-166C Page 9
VOYAGEUR GRAND Wood Insert
R
 rnn roess
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating.
In order to improve the situation, we at Quadra-Fire have
developed cleaner-burning wood appliances that surpass
the requirements for emissions established by our governing
agencies.
These wood appliances must be properly operated in order
to ensure that they perform the way they are designed to
perform.
 ndn or rst te
It helps to know a little about the actual process of burning in
order to understand what goes on inside the appliance. The
¿UVWVWDJHRIEXUQLQJLVFDOOHGWKHNLQGOLQJVWDJH
In this stage
 Wood is heated to a temperature high enough to evapo-
rate the moisture present in all wood.
 :RRGZLOOUHDFKWKHERLOLQJSRLQWRIZDWHU)DQGZLOO
not get any hotter until the water is evaporated.
This process takes heat from the coals and tends to cool the
appliance.
Fire requires three things to burn
 )XHO
 $LU
 +HDW
If heat is robbed from the appliance during the drying stage,
the new load of wood has reduced the chances for a good
clean burn.
,WLVDOZD\VEHVWWREXUQGU\VHDVRQHG¿UHZRRG:KHQWKH
wood isnt dry, you must open the air controls and burn at a
high burn setting for a longer time to start it burning.
7KH KHDW JHQHUDWHG IURP WKH ¿UH VKRXOG EH ZDUPLQJ \RXU
KRPH DQG HVWDEOLVKLQJ WKH ÀXH GUDIW QRW HYDSRUDWLQJ WKH
moisture out of wet, unseasoned wood, resulting in wasted
heat.
 eond te
,QWKHVHFRQGDU\VWDJHZRRGJLYHVRIIÀDPPDEOHJDVHVZKLFK
EXUQDERYHWKHIXHOZLWKEULJKWÀDPHV
During this stage of burning
 7KHÀDPHVPXVWEHPDLQWDLQHGDQGQRWDOORZHGWRJRRXW
toHQVXUHWKHFOHDQHVWSRVVLEOH¿UH
,IWKHÀDPHVWHQGWRJRRXWLWLVVHWWRRORZIRU\RXUEXUQ-
ing conditions.
The air control located at the upper right hand corner is used to
DGMXVWIRUEXUQUDWHV7KLVLVFDOOHGWKH%XUQ5DWH$LU&RQWURO.
re  o n e 
 nte
7KH¿QDOVWDJHRIEXUQLQJLVWKHFKDUFRDOVWDJH7KLVRFFXUV
ZKHQ WKH ÀDPPDEOH JDVHV KDYH EHHQ PRVWO\ EXUQHG DQG
only charcoal remains. This is a naturally clean portion of
WKHEXUQ7KHFRDOVEXUQZLWKKRWEOXHÀDPHV
 It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of
heat needed to dry and rekindle the next load of wood.
,WLVEHVWWRRSHQWKH%XUQ5DWH$LUDQG6WDUW8S$LU&RQ-
trols before reloading. This livens up the coalbed and
UHGXFHVH[FHVVLYHHPLVVLRQVRSDFLW\VPRNH
 2SHQGRRUVORZO\VRWKDWDVKRUVPRNHGRHVQRWH[LWDS-
pliance through opening.
 Break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
$LUTXDOLW\LVLPSRUWDQWWRDOORIXVDQGLIZHFKRRVHWRXVH
wood to heat our homes we should do so responsibly.
We need to learn to burn in the cleanest way possible al-
lowing us to continue using our wood appliances for many
years to come.
NOIE Improper operation can turn any wood appli-
ance into a smoldering environmental hazard.

Page 10 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
Ar ontros
trtUAr ontro
7KH IXQFWLRQ RI WKH 6WDUW8S$LU &RQWURO LV WR DFWLYDWH WKH
$XWRPDWLF&RPEXVWLRQ&RQWUROV\VWHP$&&
 3XVKWKH6WDUW8S$LU&RQWURODOOWKHZD\EDFNXQWLOLWVWRSV
and then pull forward to the front of the appliance until it
stops. re 
 7he air channel opens and allows air to enter the front of
the appliance for approximately 20-25 minutes.
 7KHDLUFKDQQHOJUDGXDOO\VKXWVGRZQXQWLOLWLVFRPSOHWHO\
closed at the end of the 20-25 minutes.
 7KH¿UHLVQRZFRQWUROOHGE\WKHDLUVXSSOLHGE\WKH%XUQ
5DWH$LU&RQWUROre 
 7KLVIXQFWLRQVKRXOGEHSHUIRUPHGHDFKWLPH\RXUHORDG
the appliance.
re  t r t  nd rn Rte Ar ontros
 rn Rte Ar ontro
 7KH DLU VXSSO\ HQWHUV DW WKH XSSHU IURQW RI WKH ¿UHER[
near the top of the glass door.
 This preheated air supplies the necessary fresh oxygen
to mix with the unburned gases, helping to create the
second, third and fourth combustion process.
 7KLVDLULVUHJXODWHGE\WKH%XUQ5DWH$LU&RQWURO
 There are four settings High, Medium-High, Medium-Low
and Low.
 When the control is raised all the way up it is on the High
setting and when pushed all the down it is on the Low
setting.
GAto t o  s t on ontroA
7\SLFDOO\ZKHQ\RXEXLOGD¿UH\RXRSHQWKHDLUFRQWUROVIXOO\
DQGPRQLWRUWKH¿UHWRSUHYHQWLWIURPJRLQJLQWRDQRYHU¿UH
situation and/or burning your wood up too quickly before you
shut down the air controls to the desired burn rate.
:KHQXVLQJWKH$XWRPDWLF&RPEXVWLRQ&RQWURO$&&V\VWHP
\RXGRQRW KDYHWRFRQWLQXDOO\PRQLWRU WKH¿UH 2QFH \RX
VHWWKH$&&V\VWHPLWZLOOFRQWUROWKH¿UHIRU\RX)ROORZWKH
instructions below to learn how to operate your stove with
ease.
IBurn Rates and Operating Ef¿ciency
For maximum operating ef¿ciency
1. Burn dry, well-seasoned wood.
2. Follow these burn rate instructions below and refer to
re 
NOE 7KHVHDUHJXLGHOLQHV$FWXDOVHWWLQJVPD\YDU\ZLWKW\SH
of wood, chimney draft, altitude and other variables.
rn Rtes
 trtn re nd Reodn
 2SHQERWKFRQWUROVIXOO\E\UDLVLQJWKH%XUQ5DWH$LU&RQ-
WURODOOWKHZD\XSXQWLOLWVWRSVDQGSXVKWKH6WDUWXS$LU
Control back until it stops.
 The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
 $IWHUORDGLQJWKHDSSOLDQFHZLWKZRRGDQGVWDUWLQJWKH¿UH
set both controls to the desired setting by following the
burn rate instructions below.
  rn Rte   et
 5DLVHWKH%XUQ5DWH$LU&RQWURODOOWKHZD\XSXQWLOLWVWRSV
WRSPDUNHUWRDIXOO\RSHQSRVLWLRQ
 3XVKWKH6WDUW8S$LU&RQWURODOOWKHZD\EDFNXQWLOLWVWRSV
and leave it there.
 7KLVVHWWLQJRYHUULGHVWKHWLPHUV\VWHP$&&VR\RXPXVW
PRQLWRUWKH¿UHFORVHO\ZKLOHLQWKLVVHWWLQJ
 ed  rn Rte  t o   U r 
 5DLVHWKH%XUQ5DWH$LU&RQWURODOOWKHZD\XSXQWLOLWVWRSV
to a fully open position.
 3XVKWKH6WDUW8S$LU&RQWURODOOWKHZD\EDFNXQWLOLWVWRSV
and then pull forward until it stops.
 7KLVDFWLYDWHVWKHWLPHUV\VWHP$&&
 ed o rn Rte  t o   U r 
 5DLVHWKH%XUQ5DWH$LU&RQWUROXSIURPORZHVWSRVL-
tion.
 3XVKWKH6WDUW8S$LU&RQWURODOOWKHZD\EDFNXQWLOLWVWRSV
and then pull forward until it stops.
 7KLVDFWLYDWHVWKHWLPHUV\VWHP$&&
 o rn Rte eo   U r 
 /HDYHWKH%XUQ5DWH$LU&RQWURODWLWVORZHVWSRVLWLRQ
 3XVKWKH6WDUW8S$LU&RQWURODOOWKHZD\EDFNXQWLOLWVWRSV
and then pull forward until it stops.
 7KLVDFWLYDWHVWKHWLPHUV\VWHP$&&
Burn Rate Control
ACC Start-up
Air Control
HIGH
LOW
To activate: Push back until it stops
and then pull forward until it stops

May 23, 2013 7075-166C Page 11
VOYAGEUR GRAND Wood Insert
R
ORRE OIION
INORRE OIION
,PSURSHUEDIÀHSODFHPHQWPD\FDXVH
  2YHUKHDWLQJRI¿UHER[
Overheating the chimney
%DIÀHPXVWEHSODFHGSURSHUO\VHHLQVWUXFWLRQV
5HSODFHEDIÀHLIGDPDJHGRUPLVVLQJ
WARNING
re Rs
- Correct BafÀe BlanNet Placement
&HUDPLF%ODQNHWDQG%DIÀH%RDUGDUH127
LQFRQWDFWZLWKWKHEDFNRIWKH¿UHER[
Ceramic Blanket is NOT in contact with the
EDFNRIWKH¿UHER[DQG127HYHQZLWKWKH
%DIÀH%RDUGLQWKHIURQW
Ceramic Blanket is bunched up at the back
RIWKH¿UHER[DQG127HYHQZLWKWKH%DIÀH
Board in the front.
Ceramic Blanket
Back of Firebox
Baffle Board
&HUDPLF%ODQNHWDQG%DIÀH%RDUG0867EH
LQ FRQWDFW ZLWK WKH EDFN RI WKH ¿UHER[ DQG
even with each other in the front.
Ceramic Blanket
Back of Firebox
Baffle Board
re  Correct BafÀe and BlanNet Positions re  Incorrect BafÀe and BlanNet Positions
Note: 7KLVDUHJHQHULFGUDZLQJVDQGPD\
QRWUHSUHVHQW\RXUVSHFL¿FPRGHO
NOE$PLVVLQJGDPDJHGRULPSURSHUO\SRVLWLRQHGEDIÀH
LVGDQJHURXVDQGPD\FDXVHGDPDJHDQGSRRUHI¿FLHQF\
It will also void your warranty.

Page 12 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
dnA re
%HIRUHOLJKWLQJ\RXU¿UVW¿UHLQWKHDSSOLDQFH
 &RQ¿UP WKH EDIÀH DQG FHUDPLF EODQNHW DUH FRUUHFWO\
positioned. They should be even with the front tube and
resting on all tubes. e e e 
2. Remove all labels from glass.
7KHUHDUHPDQ\ZD\VWREXLOGD¿UH7KHEDVLFSULQFLSOHLV
to light easily-ignitable tinder or paper, which ignites the fast
EXUQLQJNLQGOLQJZKLFKLQWXUQLJQLWHVWKHVORZEXUQLQJ¿UH-
wood. Here is one method that works well
1.
2SHQWKH%XUQ5DWH$LUDQG6WDUW8S$LU&RQWUROVIXOO\
 3ODFHVHYHUDOZDGVRIFUXVKHGSDSHURQWKH¿UHER[ÀRRU
+HDWLQJWKHÀXHZLWKVOLJKWO\FUXPSOHGQHZVSDSHUEHIRUH
adding kindling keeps smoke to a minimum.
3. Lay small dry sticks of kindling on top of the paper.
4. Make sure that no matches or other combustibles are in
the immediate area of the appliance. Be sure the room
LVYHQWLODWHGDQGWKHÀXHXQREVWUXFWHG
5. Light the paper in the appliance. NEER light or rekindle
¿UHZLWKNHURVHQHJDVROLQHRUFKDUFRDOOLJKWHUÀXLGWKH
results can be fatal.
6. Once the kindling is burning quickly, add several full-length
ORJVWRLQFKHVPPLQGLDPHWHU%HFDUHIXO
QRWWRVPRWKHUWKH¿UH6WDFNWKHSLHFHVRIZRRGWR
LQFKDSDUWPPQHDUHQRXJKWRNHHSHDFKRWKHU
KRWEXWIDUHQRXJKDZD\IURPHDFKRWKHUWRDOORZDLUÀRZ
between them.
 6HWWKH%XUQ5DWH$LU&RQWURODQGDFWLYDWHWKHWLPHUV\V-
WHP$&&
8. When ready to reload, it is best to fully open both the Burn
5DWH$LUDQG6WDUWXS$LU&RQWUROVbefore reloading.
 7KLVOLYHQVXSWKHFRDOEHGDQGUHGXFHVH[FHVVLYHHPLV-
VLRQVRSDFLW\VPRNH
 /DUJHORJVEXUQVORZO\KROGLQJD¿UHORQJHU
Small logs burn fast and hot, giving quick heat.
NOE
 %XLOG¿UHRQEULFN¿UHER[ÀRRURQO\
 'R127XVHJUDWHVRURWKHUPHWKRGVWRVXSSRUWIXHO
It will adversely affect emissions.
Odors and vapors released during initial operation.
 &XULQJRIKLJKWHPSHUDWXUHSDLQW
 2SHQZLQGRZVIRUDLUFLUFXODWLRQ
Odors may be irritating to sensitive individuals.
AUION
re Rs
Keep combustible materials, gasoline
DQGRWKHUÀDPPDEOHYDSRUVDQGOLTXLGV
clear of appliance.
WARNING
 'R127VWRUHÀDPPDEOHPDWHULDOVLQWKHDSSOLDQFH¶V
vicinity.
 '212786(*$62/,1(/$17(51)8(/
.(526(1(&+$5&2$//,*+7(5)/8,'25
6,0,/$5/,48,'67267$5725³)5(6+(183´$
),5(,17+,6+($7(5
 .HHSDOOVXFKOLTXLGVZHOODZD\IURPWKHKHDWHUZKLOHLW
is in use.
 &RPEXVWLEOHPDWHULDOVPD\LJQLWH
 e Reodn Instrtons
1. This appliance has a large door with an exceptional
YLHZRIWKH¿UH
  2SHQVWRDERXWGHJUHHVDQGKDVDEXLOWLQVWRS
  'RRURSHQVLQFKHVPPZKLFKJRHVEH\RQG
WKH VWDQGDUG VL]H KHDUWK SDG FRYHULQJ WKH ÀRRU LQ
front of the appliance.
  0D\ZDQWWRXVHDKHDUWKUXJLQIURQWRIWKHKHDUWK
SDGWRSURWHFWWKHÀRRULQJIURPDVKVSLOODJHDQG
continuous cleaning of carpet, etc. See drawing
on e 
2. Open door slowly so that ash or smoke does not exit
appliance through opening.
 Check the level of the ash build-up. Remove ash if it
UHDFKHVWKHWRSRIWKHEULFNFRYHUV$VKVKRXOGQRW
be spilling over the brick covers onto the ashlip.
  $Q\DVKRQWKHDVKOLSFDQEHSUHVVHGLQWRWKHGRRU
gasket and shorten the life of the gasket.
  ,I WKH DVK LV OHIW WR DFFXPXODWH RQ WKH DVKOLS LW FDQ
interfere with the door closing and/or falling out onto
the hearth pad or beyond.
Check the ash level each time you reload.

May 23, 2013 7075-166C Page 13
VOYAGEUR GRAND Wood Insert
R
Wood e ostre
esoned Wood
 &XWORJVWRVL]H
 6SOLWWRLQFKHVPPRUOHVVLQGLDPHWHU
 $LUGU\WRDPRLVWXUHFRQWHQWRIQRWPRUHWKDQ
- Soft wood - about nine months to dry
- Hard wood - about eighteen months to dry
Soft woods Hard woods
 'RXJODV)LU  2DN
 3LQH  0DSOH
 6SUXFH  $SSOH
 &HGDU  %LUFK
   3RSODU
   $VSHQ
   $OGHU
7KHPDMRULW\RIWKHSUREOHPVDSSOLDQFHRZQHUVH[SHULHQFH
are caused by trying to burn wet, unseasoned wood.
 Wet, unseasoned wood requires energy to evaporate the
water instead of heating your home, and
 &DXVHVHYDSRUDWLQJPRLVWXUHZKLFKFRROV\RXUFKLPQH\
accelerating formation of creosote.
torn Wood
Steps to ensure properly seasoned wood
 6WDFN ZRRG WR DOORZ DLU WR FLUFXODWH IUHHO\ DURXQG DQG
through woodpile.
 (OHYDWH ZRRG SLOH RII JURXQG WR DOORZ DLU FLUFXODWLRQ
underneath.
 6PDOOHUSLHFHVRIZRRGGU\IDVWHU$Q\SLHFHRYHULQ
PPLQGLDPHWHUVKRXOGEHVSOLW
 :RRGZKROHRUVSOLWVKRXOGEHVWDFNHGVRERWKHQGVRI
each piece are exposed to air. More drying occurs through
the cut ends than the sides.
 6WRUH ZRRG XQGHU FRYHU WR SUHYHQW ZDWHU DEVRUSWLRQ
IURP UDLQ RU VQRZ$YRLG FRYHULQJ WKH VLGHV DQG HQGV
completely.
roessed od e r e o s
 127SHUPLWWHGIRUXVHLQWKLVDSSOLDQFH
WARNING
re Rs
 '2127%851*$5%$*(25)/$00$%/(
)/8,'668&+$6*$62/,1(1$37+$25
ENGINE OIL.
 '212786(&+(0,&$/625)/8,'67267$57$
FIRE.
'R127EXUQWUHDWHGZRRGRUZRRGZLWKVDOWGULIWZRRG
May generate carbon monooxide if burn material other
than wood.
May result in illness or possible death.
rdood s otood
<RXUDSSOLDQFHSHUIRUPDQFHGHSHQGVRQWKHTXDOLW\RIWKH
¿UHZRRG\RXXVH
 6HDVRQHGZRRGFRQWDLQVDERXW%78VSHUSRXQG
 +DUGZRRGVDUHPRUHGHQVHWKDQVRIWZRRGV
 +DUGZRRGVFRQWDLQPRUH%78VWKDQVRIWZRRGV
 +DUGZRRGVUHTXLUHPRUHWLPHWRVHDVRQEXUQVORZHUDQG
are harder to ignite.
 6RIWZRRGVUHTXLUHOHVVWLPHWRGU\EXUQIDVWHUDQGDUH
easier to ignite.
 6WDUWWKH¿UHZLWKVRIWZRRGWREULQJWKHDSSOLDQFHXSWR
operating temperature and to establish draft.
 $GGKDUGZRRGIRUVORZHYHQKHDWDQGORQJHUEXUQWLPH
Do NOT burn wet or green wood.
Store wood in dry location.
Stack wood so both ends are exposed to air.
Wet, unseasoned wood can cause accumulation of
creosote.
re Rs
WARNING
WARNING
re Rs
Do NOT store wood
 ,QIURQWRIWKHDSSOLDQFH
 ,QVSDFHUHTXLUHGIRUORDGLQJRUDVK
removal.
NOIESeasoning time may vary depending on drying
conditions.

Page 14 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
Ooer Oertn Instrtons
1. Into ds t r t  Open both controls fully by rais-
LQJWKH%XUQ5DWH$LU&RQWURODOOWKHZD\XSXQWLOLWVWRSV
DQG 386+ WKH 6WDUWXS$LU &RQWURO EDFN XQWLO LW VWRSV
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
2 r n e t t n Both controls are open. Burn Rate
$LU &RQWURO LV SXOOHG XS DQG WKH 6WDUWXS$LU &RQWURO LV
fully pushed in. Blower may remain on.
3. ed   r n e t t n  %XUQ 5DWH $LU &RQWURO
LVFORVHGWKHQRSHQHGWRLQFKWRIXOO\RSHQSXOOXS
Blower may remain on.
4. ed -o rn ettn  %XUQ 5DWH $LU &RQWURO
LVFORVHGWKHQRSHQHGWRLQFKWRLQFKSXOOXS
Leave the blower off until the burn is well established, i.e.,
30 minutes.
5. o rn ettn %XUQ 5DWH$LU &RQWURO LV FORVHG
GRZQ SRVLWLRQ  Leave the blower off until the burn is
well established, i.e., 30 minutes.
NOE)RUEXUQVHWWLQJVWRWKH6WDUWXS$LU&RQWURO
QHHGV WR EH SXVKHG LQ 2SHQ WKHQ SXOOHG IRUZDUG WR
DFWLYDWHWKH$XWRPDWLF&RPEXVWLRQ&RQWURO$&&
NOE)RUPD[LPXPHI¿FLHQF\DQGORZHVWHPLVVLRQV
when operating the blower in either the automatic or
manual setting for the low and medium low burn settings
leave the blower off until the burn is well established, i.e.,
30 minutes.
 7KHEORZHULVHTXLSSHGZLWKDUKHRVWDWVSHHGFRQWURO
The highest blower speed is obtained by turning the
UKHRVWDW RQ WKHQ DGMXVWLQJ EDFN WRZDUGV ³2))´ DV IDU
as possible without turning the blower off. For a low
blower speed, turn the control knob clockwise as far as
possible
Blower Controls Under Ash Lip
MANUAL: over-
rides the internal
snap disc AUTO: Fan with turn ON/OFF
automatically and is controlled
by the internal Snap Disc
1. The blower will turn on/off automatically when set to
$872re 
 :KHQVHWWR0$18$/WKHIDQZLOOWXUQRQRIIRQO\ZKHQ
you turn it on or off. This setting over-rides the internal
snap disc.
3. Swing the grille downward to expose the blower con-
WUROV$GMXVWWKHVSHHGRIWKHIDQE\WXUQLQJWKH+,*+
LOW knob to the desired setting.
Noer ontroo n Ds
Oertn Instrtons
re 
NOTICE!
Do NOT operate a circulating fan within close proxim-
LW\DSSUR[LPDWHO\IWPRIDSSOLDQFH
 &DQUHYHUVHDLUÀRZEORZLQJKRWDLULQWRDSSOLDQFH
cavity.
 &DQGDPDJHDSSOLDQFHEORZHUGXHWRRYHUKHDWLQJ

May 23, 2013 7075-166C Page 15
VOYAGEUR GRAND Wood Insert
R
ROt oe
Opacity is the measure of how cleanly your appliance is
burning.
Opacity is measured in percent
 RSDFLW\LVZKHQDQREMHFWLVWRWDOO\REVFXUHGE\
the smoke column from a chimney, and
 RSDFLW\PHDQVWKDWQRVPRNHFROXPQFDQEHVHHQ
$V \RX EHFRPH IDPLOLDU ZLWK \RXU DSSOLDQFH \RX VKRXOG
periodically check the opacity. This will allow you to know
KRZWREXUQDVQHDUO\VPRNHIUHHDVSRVVLEOHJRDORI
RSDFLW\
r e e n t Ased estons
IUE OUION
Odor from appliance :KHQ¿UVWRSHUDWHGWKLVDSSOLDQFHPD\UHOHDVHDQRGRUIRUWKH¿UVWVHYHUDOKRXUV7KLVLV
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
Whirring sound The blower may produce a whirring sound which increases in volume as the speed is
increased.
Odors and vapors released during initial operation.
 &XULQJRIKLJKWHPSHUDWXUHSDLQW
 2SHQZLQGRZVIRUDLUFLUFXODWLRQ
Odors may be irritating to sensitive individuals.
AUION
re  er e
 er e
 'R127SODFHFRPEXVWLEOHREMHFWVZLWKLQIWPRI
WKHIURQWRI¿UHSODFHre .
'R127SODFHFRPEXVWLEOHREMHFWVZLWKLQ
inches in front of the appliance.
High temperatures may ignite clothing, furniture or
draperies.
re Rs
WARNING
NOTICE!
Do NOT operate a circulating fan within close prox-
LPLW\DSSUR[LPDWHO\IWPRIDSSOLDQFH
 &DQUHYHUVHDLUÀRZEORZLQJKRWDLULQWRDSSOL-
ance cavity.
 &DQGDPDJHDSSOLDQFHEORZHUGXHWRRYHUKHDW-
ing.
Maintain 4 ft (1.22m) clearance to
combustible in front of appliance

Page 16 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
  t r t G de Note: 7KHVHDUHJHQHULFGUDZLQJVDQGPD\QRWUHSUHVHQW
\RXUVSHFL¿FPRGHO
The stove is ready for
normal operation.
123
5
67
FIRST FIRE ITEMS NEEDED: 10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling
and a Few Pieces of Dry Split Wood.
HIGH
LOW
Push In and then Pull Out
BURN
RATE
Upper
right
corner
Lower
right
corner
START-UP
AIR
LOW
HIGH
BURN RATE CONTROL
Upper Right Corner
OAD WOOD ADD NEWAER
ADD INDING
ADD ORE WOOD 
 E U R E Y A   E D O O R
4
I G   E A E R
OEN AIR
ONRO
REDUE AIR
ONRO
Set to desired heat
output
WARNINGRsOre
DO NOT LEAVE UNATTENDED
During startup, if additional draft is needed,
allow the door to remain open approxi-
mately1/2 inch. Once the draft is established,
close and securely latch the door to prevent
 6SLOODJHRIVPRNHÀDPHDQGFDUERQ
monoxide
 6SLOODJHRIVSDUNVFRDOVDQGORJV
 2YHU¿ULQJ
DO NO ee te stoe nt
tended t te door oen

May 23, 2013 7075-166C Page 17
VOYAGEUR GRAND Wood Insert
R
FreTuency: When ash reaches the top of the brick
FRYHUV VKRXOG QRW VSLOO RYHU FRYHUV  /HDYH  LQFK
PPRIDVKLQWKHERWWRPRIWKHILUHER[
By: Homeowner
ADsosoAses
 3ODFHDVKHVLQDPHWDOFRQWDLQHUZLWKDWLJKW¿WWLQJOLG
 7KHFORVHGFRQWDLQHUVKRXOGEHSODFHGRQDQRQFRPEXVWLEOH
ÀRRURURQ WKH JURXQGZHOODZD\ IURP DOOFRPEXVWLEOH
PDWHULDOVSHQGLQJ¿QDOGLVSRVDO
 ,IWKHDVKHVDUHGLVSRVHGRIE\EXULDOLQVRLORURWKHUZLVH
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled
WARNING! Risk of Fire! $VKHVFRXOGFRQWDLQKRWHPEHUV
ntenne nd ere
nend  neonnetor
Insetonenn
FreTuency: Every 2 months during heating season or
DV UHFRPPHQGHG E\ D FHUWL¿HG FKLPQH\ VZHHS PRUH
IUHTXHQWO\LIFKLPQH\H[FHHGVRULVXQGHUIHHW
WRPPHDVXUHGIURPERWWRPRIDSSOLDQFH
By: &HUWL¿HGFKLPQH\VZHHS
 5HPRYH DOO DVK IURP WKH ¿UHER[ DQG H[WLQJXLVK DOO KRW
embers before disposal.
 $OORZWKHDSSOLDQFHWRFRROFRPSOHWHO\
 If your type of installation involves a full reline of the
FKLPQH\LWZLOOEHQHFHVVDU\WRHLWKHUUHPRYHWKHEDIÀH
IURPWKHLQVHUWRU UHPRYH WKHLQVHUWIURPWKH ¿UHSODFH
and disconnect the vent prior to cleaning the chimney.
Refer to e  LQWKLVPDQXDOIRULQVWUXFWLRQVRQ%DIÀH
Removal.
 If your type of installation is direct connect within a masonry
chimney, the insert will need to be pulled out from the
¿UHSODFHDQGGLVFRQQHFWHGIURPWKHÀXHSULRUWRFOHDQLQJ
the chimney.
 The creosote or soot should be removed with a brush
VSHFL¿FDOO\GHVLJQHGIRUWKHW\SHRIFKLPQH\LQXVH
 &OHDQRXWIDOOHQDVKHVIURPWKH¿UHER[
 It is also recommended that before each heating season
the entire system be professionally inspected, cleaned
and repaired if necessary.
WARNING! Risk of Fire!
'RQRWXVHFKLPQH\FOHDQHUVRUÀDPHFRORUDQWVLQ\RXU
DSSOLDQFH,WZLOOFRUURGH\RXUSLSH
reosote o r  t on nd Need or Re o
 When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture
to form creosote.
 The creosote vapors condense in the relatively cool
FKLPQH\ÀXHRIDVORZEXUQLQJ¿UH
 $VDUHVXOWFUHRVRWHUHVLGXHDFFXPXODWHVRQWKHÀXH
lining. When ignited this creosote makes an extremely
KRW¿UH
 The chimney and chimney connector shall be inspected
every two months during the heating season to determine
when a creosote buildup has occurred.
 When creosote has accumulated it shall be removed to
UHGXFHWKHULVNRIDFKLPQH\¿UH
A n e I n s e t on Rotne
r e e n Every 2 months at the same time the chim-
ney and chimney connector are inspected.
By: Homeowner
Check for
 &UDFNVLQJODVV
 'RRUKDQGOHVPRRWKFDPRSHUDWLRQ
 %DIÀHDQGFHUDPLFEODQNHWFRUUHFWSODFHPHQW
 %DIÀHIRUZDUSDJH
 )LUHEULFNIRUFUDFNVEURNHQRUFUXPEO\
 'RRUJDVNHW'ROODUELOOWHVW3ODFHDGROODUELOOEHWZHHQ
the stove and the door and then shut the door. If you can
pull the dollar bill out, replace the door gasket.
 *ODVVIUDPHIRUORRVHVFUHZV
Denn ted re s
FreTuency: $VGHVLUHG
By: Homeowner
 &OHDQ DOO WKH ¿QJHUSULQWV DQG RLOV IURP SODWHG VXUIDFHV
EORE ¿ULQJWKHDSSOLDQFHIRUWKH¿UVWWLPH
 ,IQRWFOHDQHGSURSHUO\EHIRUHOLJKWLQJ\RXU¿UVW¿UHWKH
oils can cause permanent markings on the plating.
 $IWHUWKHSODWLQJLVFXUHGWKHRLOVZLOOQRWDIIHFWWKH¿QLVK
and little maintenance is required.
 Wipe clean as needed.
CAUTION! Do not use polishes with abrasives.  ,W ZLOO
VFUDWFKSODWHGVXUIDFHV

Page 18 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
FreTuency: $VGHVLUHG
By: Homeowner
 &OHDQJODVVZLWKDQRQDEUDVLYHJODVVFOHDQHU$EUDVLYH
cleaners may scratch and cause glass to crack.
 If the deposits on the glass are not very heavy, normal
glass cleaners work well. Heavier deposits may be
removed by using a damp cloth dipped in wood ashes or
by using a commercially available oven cleaner.
 $IWHUXVLQJDQRYHQFOHDQHULWLVDGYLVDEOHWRUHPRYHDQ\
residue with a glass cleaner or soap and water. Oven
FOHDQHU OHIW RQ GXULQJ WKH QH[W ¿ULQJ FDQ SHUPDQHQWO\
VWDLQ WKH JODVV DQG GDPDJH WKH ¿QLVK RQ SODWHG PHWDO
surfaces.
 $SRUWLRQRIWKHFRPEXVWLRQDLUHQWHULQJWKH¿UHER[LVGH-
ÀHFWHGGRZQRYHUWKHLQVLGHRIWKHGRRUJODVV
 7KLVDLUÀRZ³ZDVKHV´WKHJODVVKHOSLQJWRNHHSVPRNH
from adhering to its surface.
 :KHQRSHUDWHGDWDORZEXUQUDWHOHVVDLUZLOOEHÀRZLQJ
over the glass and the smoky, relatively cool condition of
DORZ¿UHZLOOFDXVHWKHJODVVWREHFRPHFRDWHG
 2SHUDWLQJ WKH DSSOLDQFH ZLWK WKH %XUQ 5DWH$LU &RQWURO
DQG6WDUW8S$LU&RQWURODOOWKHZD\RSHQIRUPLQ-
utes should remove the built up coating.
EGss enn
CAUTION! Handle glass assembly with care. Glass is
breakable.
 $YRLGVWULNLQJVFUDWFKLQJRUVODPPLQJJODVV
 $YRLGDEUDVLYHFOHDQHUV
 'RQRWFOHDQJODVVZKLOHLWLVKRW
5HSODFHWKH¿UHEULFNLIWKH\EHFRPHFUXPEO\DQGRULI
WKHUHLVDLQFKPPJDSEHWZHHQWKHEULFNV
7KH¿UHER[LVOLQHGZLWK¿UHEULFNZKLFKKDVH[FHSWLRQDO
LQVXODWLQJSURSHUWLHV'RQRWXVHDJUDWHVLPSO\EXLOG
D¿UHRQWKH¿UHER[ÀRRU'RQRWRSHUDWHDSSOLDQFH
ZLWKRXW¿UHEULFN
 $IWHUWKHFRDOVKDYHFRPSOHWHO\FRROHGUHPRYHDOO
ROGEULFNDQGDVKIURPXQLWDQGYDFXXP¿UHER[
2. Remove new brick set from box and lay out to the
diagram shown in the instructions that come with
the replacement brick set.
3. Lay bottom bricks in unit.
4.
Install rear bricks on the top of the bottom bricks.
5. Install side bricks. Slide top of brick under clips
RQVLGHRI¿UHER[DQGSXVKWKHERWWRPRIWKHEULFN
XQWLOLWLVÀXVKZLWKWKHVLGHRIWKHXQLW
 Inset rer  R e e  e n t
Instrtons
FreTuency: $IWHUHDFKDVKUHPRYDO
By: Homeowner
se Part 832-0550 when ordering individual brick. Provide
brick dimension or copy the page in the service parts list, mark
the desired brick and take it to your authorized dealer.

May 23, 2013 7075-166C Page 19
VOYAGEUR GRAND Wood Insert
R
Note: 7KHVHDUHJHQHULFGUDZLQJVDQGPD\QRWUHSUHVHQW\RXUVSHFL¿FPRGHO
Baffle
Blanket
Latch Cam
Spacing Washers
%DIÀH%ODQNHW
Optional Blower
Chimney System
)LUHEULFN$VK5HPRYDO
'RRU*ODVV$VVHPEOLHV
Door Handle
Frequency
0217+/<
or
$IWHU(YHU\
Cord of Wood
%DIÀHDQGEODQNHWSODFHPHQWLVFULWLFDOWR
KHDWRXWSXWHI¿FLHQF\DQGRYHUDOOOLIHRIWKH
XQLW0DNHVXUHWKHEDIÀHLVSXVKHGDOORIWKH
ZD\WRWKHEDFNRIWKH¿UHER[DQGWKHEODQNHW
LVOD\LQJÀDW,QVSHFWEDIÀHIRUFUDFNV
<($5/<
or
$IWHU(YHU\
4 Cords of
Wood
acuum the blower impellers.
(9(5<
MONTHS
or
$IWHU(YHU\
4 Cords of
Wood
T he chimney and chimney cap must be in-
spected for soot and creosote every two
months during the burn season or more fre-
quency if chimney exceeds or is under 14-16 ft
PPPHDVXUHGIURPERWWRPRIDSSOL-
ance.
This will prevent pipe blockage, poor draft,
DQGFKLPQH\¿UHV
$OZD\VEXUQGU\ZRRGWRKHOSSUHYHQWFDS
blockage and creosote build-up.
:((./<
or
$IWHU(YHU\
25 Loads of
Wood
$VKHVPXVWEHFRROEHIRUH\RXFDQGLVSRVH
of the ashes in a non-combustible container.
)LUHEULFNLVGHVLJQHGWRSURWHFW\RXU¿UHER[
$IWHUDVKHVDUHUHPRYHGLQVSHFWWKH¿UH-
EULFNDQGUHSODFH¿UHEULFNVWKDWDUHFUXP-
bling, cracked or broken.
:((./<
or
$IWHU(YHU\
25 Loads of
Wood
Keep door and glass gasket in good shape to
maintain good burn times on a low burn setting.
To testplace a dollar bill between the stove
and door and then shut the door. If you can
pull the dollar out, remove one washer from
door handle behind latch cam and try again. If
you can still pull it out, replace the door gasket.
Check the glass frame for loose screws to
prevent air leakage. Check glass for cracks.
:((./<
or
$IWHU(YHU\
Loads of Wood
&KHFNWKHGRRUODWFKIRUSURSHUDGMXVWPHQW
This is very important especially after the door
rope has formed to the stove face.
Check door handle for smooth cam operation.
Task
CAUTION! Ao te n e t o o  ete o o 
don eore eror n  n  enn or  n t e n n e 
6WDUWWKH¿UVWLQVSHFWLRQDIWHUWKH¿UVWPRQWKVRIXVH
RU LI SHUIRUPDQFH FKDQJHV DQG DGMXVW \RXU VFKHGXOH
accordingly. Maintenance is required for safe operation
and must be performed to maintain your warranty.
G R e erene ntenne Gde

Page 20 7075-166C May 23, 2013
R
VOYAGEUR GRAND Wood Insert
 r o esootn Gde
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do
H[SHULHQFHDSUREOHPWKLVWURXEOHVKRRWLQJJXLGHZLOODVVLVW\RXRUDTXDOL¿HGVHUYLFHSHUVRQLQWKHGLDJQRVLVRIDSUREOHP
and the corrective action to be taken.
trt re roe s osse se ot on
&DQQRWJHW¿UHVWDUWHG
Excessive smoke or spillage
Burns too slowly
Not enough heat output
Not enough kindling/paper or no
kindling/paper
8VHGU\NLQGOLQJPRUHSDSHU$UUDQJHNLQGOLQJ
wood for air movement.
1RWHQRXJKDLUIRU¿UHWRLJQLWH
Check for restricted termination cap
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Open window below the appliance towards the
wind.
Wood condition is too wet, too
large
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Bed of coals not established
before adding wood
Start with paper & kindling to establish bed of
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Flue blockage such as birds
nests or leaves in termination
cap
Have chimney inspected for creosote and cleaned
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Down draft or negative pressure
Competition with exhaust
devices
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Open window below the appliance towards the
wind.
Fire burns too fast
Extremely dry or soft wood
Mix in hardwood.
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Overdrafting
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height creates overdrafting.
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