Quadratec QuadraTop Adventure Top S User manual

QuadraTop®
Adventure®TopS
The Trusted Source
®
Installation Manual: for 2007-Current Wrangler (JK) 2 Door
#11113.1235
TO REDUCE RISK OF SERIOUS INJURY OR PROPERTY DAMAGE:
READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUCTIONS
AND PROCEDURE NOTICES BEFORE ATTEMPTING TO INSTALL OR USE
THIS PRODUCT. FOLLOW ALL INSTRUCTIONS AND WARNINGS WITH
PRODUCT & VEHICLE OWNERS MANUAL.
LOSS OF VEHICLE CONTROL INVOLVES RISK OF DEATH OR SERIOUS
INJURY, PARTICULARLY TO PARTS OF YOUR BODY NOT RESTRAINED
WITHIN VEHICLE. THIS PRODUCT IS INTENDED FOR WEATHER PROTEC-
TION ONLY AND SHOULD NOT BE RELIED UPON TO CONTAIN OCCUPANTS
IN THE EVENT OF AN ACCIDENT OR TO PROTECT FROM EITHER GROUND
CONTACT OR FALLING OBJECTS.
TO REDUCE RISK OF ACCIDENT OR INJURY:
ALWAYS WEAR SEATBELTS. ALWAYS KEEP HEAD, ARMS & BODY PARTS
WITHIN VEHICLE. FULLY SECURE OR STOW THE SOFT TOP BEFORE
DRIVING ACCORDING TO INSTRUCTIONS. NEVER TRY TO LATCH OR FOLD
SOFT TOP WHILE DRIVING. DO NOT USE IF DAMAGED OR WORN. READ
AND FOLLOW ALL INSTRUCTIONS & WARNINGS ACCOMPANYING THIS
PRODUCT, IN YOUR VEHICLE OWNER’S MANUAL AND OFF ROAD
DRIVING SUPPLEMENT.
RISK OF EYE INJURY! SAFETY GLASSES MUST BE WORN AT ALL TIMES
WHILE INSTALLING OR MAINTAINING THIS PRODUCT.
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Before You Begin Soft Top Installation:
Congratulations on your purchase of the
Adventure Top. This high quality soft
top is designed to provide years of pro-
tection from whatever nature can throw
at you! We have used only the finest
materials in creating this soft top but
like any product that is exposed to the
elements, there is some general mainte-
nance that is required to keep your top
looking like new. Please see page 19 for
these important maintenance tips as
well as pages 3-4 for the list of hardware
components. All of those parts will be
available as repair/replacement parts if
needed.
When unpacking, check to make sure all
parts are included. If any part is missing
or broken, please call Quadratec
Customer Service at 800-745-6037
as soon as possible.
Important: Make sure you become famil-
iar with the installation process of this
top by reading the following instruction
sheet thoroughly.
Important: For a smooth fit and ease
of installation, this top should be
installed at temperatures above 72
degrees. Below this temperature, the
fabric may contract an inch or more
making it difficult to install. We
highly recommend taking the top
out of the package and letting it sit
inside a warm place or in direct sun
light for 1-2 hours before you install
the top. When warm, this top will
install quickly.
Important: Note that it is normal for the
fabric and glass to contract and wrinkle
when stored in the shipping carton.
In a few days the fabric and glass
will relax & wrinkles will disappear.
Thank you again for your purchase and
let’s start the installation process!
a hazardous situation which, if not avoided, could result in death or
serious injury. You CAN be KILLED or SERIOUSLY HURT if you don’t
follow instructions.
a hazardous situation which, if not avoided, could result in minor or
moderate injury. You CAN be moderately HURT and also may suffer
property damage if you don’t follow instructions.
Careful attention is required to this instruction or operation but does
generally not relate to personal injury. Damage to your Quadratec®
product or other property may result if you don’t follow instructions.
A Few Words About Product Safety:
Your QuadraTop Adventure soft top is
intended to enhance the utility and
enjoyment of your off road capable
vehicle. Before installation, please
review the following safety information
and installation recommendations.
Throughout these instructions impor-
tant safety information is generally
preceded by one of three signal words
indicating the relative risk of injury,
property damage or adverse conse-
quence. The signal words mean:
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Kit Contents: 2 Door Adventure TopSParts List
Rear Window 11113.9003 (1)
EE: Side Window Corner
Support - LH 11113.9050 (1)
FF: Side Window Corner
Support - RH 11113.9051 (1)
LH Quarter Window
11113.9001 (1)
RH Quarter Window
11113.9002 (1)
Z: Front Section Latch
11113.9033 (2)
CC: Lock Nut - Flip
Mechanism 11113.9047 (4)
BB: Shoulder Bolt - Flip
Mechanism 11113.9046 (4)
II: Self Tap Screw - Tailgate
Retainer Bar 11113.9044 (4)
KK: Tailgate Bar 11113.9024
(1)
JJ: Tailgate Retainer Bar Seal
11113.9025 (1)
Top Deck 11113.9061 (1) AA: Flip Top Header
Assembly 11113.9029 (1)
V: Flip-Top Hinge Plate LH
11113.9016 (1)
W: Flip-Top Hinge Plate RH
11113.9017 (1)
GG: Retainer - Tailgate Bar
Metal 11113.9022 (2)
HH: Retainer - Tailgate Bar
Plastic 11113.9023 (2)
REQUIRED TOOLS:
Safety Glasses
3 & 4 MM Hex Keys (included in kit)
Phillips Head Screwdriver
T-25 Torx Bit (removal of OEM header channel footman loops)
T-30 Torx Bit (removal of OEM soft top if necessar y)
T-40 Torx Bit (removal of OEM hard top if necessary)
Hand Drill and 7⁄64” Drill Bit
(optional for pre-drilling door surround plastics)
13mm Socket and Ratchet (for Top Retention Strap)
13mm Wrench (for Top Retention Strap)
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Kit Contents: Door Surround Parts List
T: Door Surround Knob -
Medium 11113.9041 (4)
X: Top Retention Strap &
Hardware 11113.9084 (1)
K: LH Door Bar 11113.9076 (1) L: RH Door Bar 11113.9077 (1) M: LH Front Plastic
11113.9020 (1)
N: RH Front Plastic
11113.9021 (1)
G: Self Tapping Screw - Small
Head 11113.9045 (12)
H: Upright Knob - Small
11113.9043 (2)
I: Door Surround Bracket
Front 11113.9030 (2)
J: Door Surround Bracket
Rear 11113.9031 (2)
A: LH Upright Lower Plastic
11113.9034 (1)
B: RH Upright Lower Plastic
11113.9035 (1)
C: LH Upright 11113.9072 (1) D: RH Upright 11113.9073 (1)
The door surrounds are intended to be
used with the Frameless and Fold Back
Tops in place of the factory door sur-
rounds. They have been designed to
strengthen some of the weak areas of
the factory door surrounds and provide
a simple, sturdy mount specifically for
Adventure Top. To begin, assemble
both left & right door surrounds as
follows:
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Door Surround Assembly
Caution: Put on safety glasses. Join the
Left Hand Upright Lower Plastic (A) to
the Left Hand Upright (C), drill a pilot
hole using a 7/64” bit and fasten with a
Self-Tapping Screw (G). (See FIG 1)
For other side, repeat to Join Right
Hand Upright Lower Plastic (B) to Right
Hand Upright (D) with Self-Tapping
Screw (G). Next, insert Left Hand Door
Bar and Corner Plastic (K) to the Left
Hand Upright (C) and secure the pieces
with an Upright Knob (H). Repeat to
Join the Right Hand Door Bar and
Corner Plastic (L) to Right Hand Upright
(D) and secure the pieces with the other
Upright Knob (H). (See FIG 2)
Figure 1 Figure 2
Slide a Front Door Surround Bracket (I)
onto the Left Hand Front Door Bar (K).
(See FIG 3) For other side, slide the
Front Door Surround Bracket (I) onto
the Left Hand Front Door Bar (L).
Insert the Left Hand Front Plastic (M)
fully into the Left Hand Front Door Bar
(K) as shown. (See FIG 4) Insert the
Right Hand Front Plastic (N) into Left
Hand Front Door Bar (L). (See FIG 4)
Figure 3 Figure 4
A
C Upright
G
H
LH Door Bar Item K
K
M
I Bracket
K
(C)
Left
Upright
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