Quadratec QuadraTop 11000.1135 User manual

The Trusted Source
®
QuadraTop®Fabric
Replacement Soft Top
Installation Manual for ’10- Current 4 Door (JK) Wrangler
#11000.1135
PARTS LIST:
FABRIC TOP - QTY 1
QUARTER WINDOWS (L&R) - QTY 2
REAR WINDOW - QTY 1
ELASTIC GARTERS - QTY 2
HEADER FOAM (L&R) - QTY 2
FABRIC FOAM - QTY 1
REQUIRED TOOLS:
SAFETY GLASSES
PHILLIPS SCREWDRIVER
MASKING TAPE
PLIERS
T-15 TORX WRENCH
Loss of vehicle control involves risk of death or serious injury,
particularly to parts of your body not restrained within vehicle.
This product is intended for weather protection only and should
Not be relied upon to contain occupants in the event of an accident
or to protect from either ground contact or falling objects.
To reduce risk of accident or injury:
•ALWAYS WEAR SEATBELTS
•Always keep head, arms & body parts within vehicle.
•Fully secure or stow the soft top before driving according
to instructions. Never try to latch or fold soft top while driving.
Do not use if damaged or worn.
•Read and follow all instructions & warnings accompanying
this product, in your vehicle owner’s manual and Off Road
Driving Supplement.
RISK OF EYE INJURY. Safety glasses should be worn at all times while
installing or maintaining this product.
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Before You Begin Soft Top Installation:
Congratulations on your purchase of the
QuadraTop! This high quality soft top is
designed to provide years of protection
from whatever nature can throw at you!
We have used only the finest materials
in creating this soft top but like any
product that is exposed to the elements,
there is some general maintenance that
is required to keep your QuadraTop
looking like new. Please see page 13 for
these important maintenance tips as
well as page 12 for available hardware
components that may have been lost or
worn over the years. Thank you again
for your purchase and let’s start the
installation process!
When unpacking, check to make sure all
parts are included. If any part is missing
or broken, please call Quadratec
Customer Service at 800-745-6037
as soon as possible.
Important: Make sure you become famil-
iar with the installation process of this
top by reading the following instruction
sheet thoroughly.
Important: For a smooth fit and ease
of installation, this top should be
installed at temperatures above 72
degrees. Below this temperature, the
fabric may contract an inch or more
making it difficult to install. We
highly recommend taking the top
out of the package and letting it sit
inside a warm place or in direct sun
light for 1-2 hours before you install
the top. When warm, this top will
install quickly.
Important: Note that it is normal for the
fabric and glass to contract and wrinkle
when stored in the shipping carton.
In a few days the fabric and glass
will relax & wrinkles will disappear.
Important Safety Information:
Your QuadraTop®soft top is intended to
increase the utility and enjoyment of
your off-road capable vehicle. Before
installation, please take a moment to
review the following safety information
and installation instructions. Important
safety information is generally preceded
by one of three signal words indicating
the relative risk of injury.
The signal words mean:
a hazardous situation which, if not avoided, could result in death or
serious injury. You CAN be KILLED or SERIOUSLY HURT if you don’t
follow instructions.
a hazardous situation which, if not avoided, could result in minor or
moderate injury. You CAN be moderately HURT and also may suffer
property damage if you don’t follow instructions.
Careful attention is required to this instruction or operation but does
generally not relate to personal injury. Damage to your Quadratec®
product or other property may result if you don’t follow instructions.
Existing soft top hardware required to
install this top. Does yours match?
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REMOVE THE SIDE QUARTER
WINDOWS AND REAR WINDOW
Remove the Quarter Windows and
the Rear Window. Remove the metal
tailgate Bar from the bottom of the
Rear Window and set it aside.
Header Latch.
Remove Side
Quarter Windows.
Remove
Rear Window.
Remove Rear
Tailgate Bar
Windshield
Frame
Windshield
Step Two: Soft Top Removal
RELEASE WINDSHIELD LATCHES
Release the latch that secures the
header to the windshield. Pull up on the
lever and then down and out to release
the hook from the loop in the windshield
frame.
RELEASE REAR CORNERS
Release the rear corners of the top.
Pull gently down and then out to release
the plastic strip from the retainer on the
vehicle.
Step Three: Soft Top Removal
Step One: Soft Top Removal
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RELEASE #3 BOW
Use a phillips head screwdriver to
remove the four (4) screws that attach
the flap in the top to #3 Bow. Set the
screws aside to be reused later.
RELEASE CENTER BOW
Use a phillips head screwdriver to
remove the five (5) screws that attach
the flap in the top the Center Bow. Set
the screws aside to be reused later.
RELEASE REAR BOW
Use a phillips head screwdriver to
remove the four (4) screws that attach
the flap in the top to the rear bow. Set
the screws aside to be reused later.
Allow the bow to drop onto the tailgate.
REMOVE HEADER SCREWS
Collapse the bow assembly down
onto the tailgate to access the header.
Remove the foam covering the screws.
Use a T-15 Torx to remove the two
screws that secure the fabric to the
header. Repeat on both sides.
Step Four: Soft Top Removal
Step Five: Soft Top Removal
Step Six: Soft Top Removal
Step Seven: Soft Top Removal
View from inside vehicle
Unscrew the fabric from
the Center Bow
Unscrew the fabric from the Rear Bow
Cable anchor Cable anchor
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Important Note:
At this point of the instructions you
have successfully removed your old fab-
ric top from the factory bow assembly.
Please inspect all hardware before mov-
ing on to the installation of your new
QuadraTop Fabric Replacement Soft
Top. If any of your factory hardware is
damaged, view our list of replacement
parts on page 12 before installing your
new QuadraTop. If all your hardware is
in good condition, proceed to Page 6 for
the installation your new fabric top.
Step Seven: Soft Top Removal
REMOVE TOP FABRIC
Raise the bow assembly and lock the
header to the windshield. Drape the top
fabric, backing side up, over the hood
and windshield. Remove the twenty-
seven (27) screws that secure the fabric
to the upper and lower headers. Set the
screws aside for use in installing the
new top. Slide the extrusion along the
front edge of the top out of the channel
in the lower header and remove the old
top from the vehicle.
Above: Top Fabric with backing side up.
Above: Remove screws (27) across header. Above: Slide Extrusion along the front Edge of
the Channel to remove Top.
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Step One: Soft Top Installation
INSTALL TOP FABRIC
Raise the bow assembly and lock the
header to the windshield. As seen in
Figure A, Drape the top fabric, backing
side up, over the hood & windshield.
Figure B: Slide the extrusion along front
edge of the top into the channel in the
lower header. Line up center notch in
the fabric with center notch in the
header. Use masking tape to help hold
fabric in place along the lower header.
INSTALL TOP FABRIC
Close the upper header over the fabric,
sandwiching the fabric, but leaving it
facing up on the hood. Reinstall four (4)
corner screws. Then install twenty-
seven (27) screws across header. Lower
the bow assembly to rear of the vehicle.
Close the
upper header
over the fabric
Step Two: Soft Top Installation
INSTALL CORNER SCREWS
Slip the fabric pocket sewn into the
top between the headers and position
the cable anchors. As shown in Figure
C, Re-install two (2) T-15 Torx Screws
through the fabric and metal flag into
the Lower Header on each side.
Step Three: Soft Top Installation
Figure A
Backing
side up
Figure B
Figure C
Center Notch
Install 27 screws
across header Reinstall 4
Corner
Screws
Reinstall
Screws
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INSTALL FABRIC FOAM
Peel the backing off the Fabric Foam and
install it on each side of the Header.
Step Four: Soft Top Installation
Fabric
Foam
Header
Step Five: Soft Top Installation
INSTALL HEADER FOAM
Peel the backing off the Driver’s Side
Header Foam and install it on the
driver’s side of the header.
Repeat on the passenger side.
Header
Header Foam
Step Six: Soft Top Installation
DRAPE TOP OVER CAB
At this stage, open the top and drape
the fabric over the cab. Next you will
be reinstalling hardware back inside
the vehicle.
Step Seven: Soft Top Installation
SECURE BOW ASSEMBLY
Slide the Pivot Assembly on the top
along the track above the door until it
latches into place.
Sport Bar
Passenger
side
Step Eight: Soft Top Installation
PULL FABRIC OVER BOWS
Pull the fabric up over bow assembly.
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SECURE BOW #3
Reinstall the four (4) screws that attach
the flap in the top to the Center Bow.
Step Twelve: Soft Top Installation
ATTACH TOP TO REAR BOW
Locate the flaps inside the top above the
rear window opening. Use the four (4)
screws that were removed in Step 4 to
secure the flaps to the Rear Bow.
Step Eleven: Soft Top Installation
Step Nine: Soft Top Installation
SECURE CABLE SPRING
Lift the Header to reduce Side Cable
tension. Hook the Cable Spring to the
bracket on the bow and use a pair of
pliers to crimp the spring.
Cable Spring Bracket
Step Ten: Soft Top Installation
SECURE HEADER TO WINDSHIELD
Close the header latches to secure the
front of the top to the windshield.
Catch the hook in the loop in the
windshield frame and then close the
lever over it so it lays flat against the
windshield frame.
Header Latch.
Windshield
Frame
Windshield
Leading edge of top must be secured to prevent loss of top at speed,
folding or damage. Latches must be fully closed and free of mud or
other contamination. Do not use top if either latch is damaged.
View from inside vehicle
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Step Thirteen: Soft Top Installation
SECURE CENTER BOW
Reinstall the screws removed in Step 5
to secure the fabric to the Center Bow.
View from inside vehicle
Reinstall screws to secure
fabric to the Center Bow
SECURE REAR CORNERS
Pull down on the Rear Bow and work
the plastic sewn to the rear corners of
the top into the retainer on the vehicle.
Roll plastic
onto Retainer
Channel
Step Fourteen: Soft Top Installation
Step Fifteen: Soft Top Installation
ATTACH QUARTER WINDOW ZIPPERS
Start the zipper on the Quarter Window
and close it 1-2 inches. Repeat on other
side of vehicle.
Step Sixteen: Soft Top Installation
SECURE FRONT QUARTER WINDOWS
Roll the plastic strip along the front of
the Quarter Window into the channel
in the Door Surround.
Roll Plastic
Strip into
channel in
the retainer
SECURE QUARTER WINDOW
Close the zipper and slip the plastic
along the bottom of the Side Window
into the channel on the vehicle. Fasten
the hook and loop stripabove the win-
dow to the top.
Step Seventeen: Soft Top Installation
Fasten Hook
and Loop
Roll Plastic
into Channel
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Step Nineteen: Soft Top Installation
INSTALL TAILGATE BAR
ON REAR WINDOW
Remove the Rear Window from the box
and lay it flat with the backing side up.
Locate the Tailgate Bar set aside in Step
One. The bar has a “C” shaped channel,
when viewed from the end. Orient the
bar with the round seal down and slide
the “C” channel on the retainer onto the
tubed strip sewn to the backing side of
the rear window.
Step Eighteen: Soft Top Installation
INSTALL ELASTIC GARTERS
Snap the Elastic Garters to snaps on the
Rear Bow above rear window opening.
Tailgate Bar
Tailgate
Retaining
Channel
Step Twenty: Soft Top Installation
INSTALL TAILGATE BAR ON VEHICLE
Before installing the tailgate bar to your
Jeep, please examine the belt rail next to
the rear tailgate opening. This belt can
be accidentally bent upwards over time
so you may
need to gently
press the belt
rail back down
to achieve a
proper seal.
Insert the Tailgate Bar into the mounts
on each side of the tailgate opening
with the vinyl side of the Rear Window
toward the outside of the vehicle.
Place Tailgate
Bar in mounts.
Bent belt rail
Normal belt rail
SECURE REAR WINDOW ZIPPERS
To start the zipper, pull the two sliders
as far down as possible on the driver’s
side of the window in order to catch the
sliders to the pin. Once the zipper is
caught, start the top slider 1/2".
Continued on next page...
Step Twenty-One: Soft Top Installation
Pull both sliders
down as far as
possible to
catch pin
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Folding The Top Down:
REMOVE QUARTER PANELS AND
REAR WINDOW
To remove the Quarter Windows, unzip
the rear and top zippers. Release the
plastic strip from the retainer. Release
the Hook and Loop Fasteners from
around the vertical retainer. To roll up
the Rear Window, remove the Tailgate
Bar and open the zippers on each side of
the window to the top. Start at the bot-
tom and roll the window to the inside.
Avoid wrinkles in the fabric and win-
dow. Secure it in place with the elastic
garters inside of the top.
COLLAPSE TOP
Release the front of
the top from the
windshield. Raise
the front of the deck
and collapse the
rear bows, tucking
the two plastic strips above the door
openings and the stay pad on the rear
bow inside of the bows, Wrap the fabric
around the bows, then tuck the rear legs
of the top under the bows. When top is
collapsed, tuck all fabric safely inside
the vehicle.
Collapse
bows and fold
toward rear.
Tuck plastic
strips and
stay pad
inside bows.
SECURE REAR WINDOW ZIPPERS
Continued: Hold up the top of the win-
dow with one hand and close zipper
with the other. Zipper is sandwiched
between layers of fabric in the corners
so be careful not to catch extra fabric in
the zipper. Close the zipper. Make sure
that the Tailgate Bar is centered and is
securely in the mounts. Then tuck the
flaps on the Rear Window under the top
fabric. Installation is now complete.
Step Twenty-One: Soft Top Installation
Tuck Flaps
under top.
Before rolling up the rear window, make sure glass is clean.
Dirt and debris can cause scratches when rolled up.
WHEN OPERATING VEHICLE WITHOUT THE QUARTER WINDOWS,
THE REAR WINDOW SHOULD BE ROLLED UP AND SECURED WITH
THE ELASTIC GARTERS FOR PROPER VENTILATION.
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12
The Trusted Source
®
Now that you have reviewed this set of
instructions, and looked at your original
equipment hardware, you may have no-
ticed that some of your original top
hardware is missing or damaged.
Quadratec offers a full assortment of
original equipment hardware and stor-
age solutions to keep your top looking
new and performing at its peak. The
following parts and current pricing
are available at Quadratec.com
Don’t see what you need here? Call us
for Expert Advice at 800-745-5337
Replacement Hardware
and Soft Top Accessories:
Top Hardware Piece Parts:
Mopar®OEM Replacement Components
Soft Top
Storage Bag:
#91109.1102
Soft Top
Cleaner and
Protectant
and Window
Cleaner:
#91083.XXXX
Zipper Cleaner
and Lubricant:
#91183.11XX
Quick Release
Bow Knuckles:
#11033.002
Soft Top Hardware
Door Surrounds
with Tailgate Bar:
#11132.9540
Windshield
Header
Channels:
#11122.102
and
#11120.10
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13
Your QuadraTop is made of the finest
materials available but to keep it look-
ing new and for the maximum possible
wear, it will need periodic cleaning and
basic maintenance. The main threats to
your soft top are pollutants, dirt and
grime. By keeping your soft top clean
you will prolong the life of your top.
We recommend the following to keep
your top like new:
Washing: The soft top fabric should be
washed often using a mild soap, warm
water and a soft bristle brush (do not
use the brush on the window glass!).
You can also use special soft top clean-
ers available on our website and shown
on page 12. Make sure that after clean-
ing you rinse with clear water to remove
all traces of soap.
Zippers: Keeping the zipper cleaned and
lubricated with a silicone lubricant (see
Page 12) will help prevent damage and
keep the zippers in a smooth working
condition. If zipper opens behind the
slider, the slider may have been spread
apart. This problem can usually be fixed
by using an ordinary pair of pliers to
bring the sides back into parallel. Return
slider to the end of the zipper in the nor-
mal Open position. Squeeze lightly at
first and test zipper. If the zipper contin-
ues to remain open squeeze more firmly
with pliers and try the zipper again.
Repeat procedure until your zipper
operates correctly.
Windows: It is very important that you
keep your QuadraTop windows clean!
Use a mild soap and water solution to
gently clean your windows. NEVER
wipe your windows clean with a dry
cloth! Dust and dirt on a dry cloth can
scratch your windows causing “fog-
ging” and permanent damage. When re-
moving your windows, store them with
a towel between the panels/rear win-
dows to protect them from damage. If
frost or ice forms on the outside of your
windows during the winter, DO NOT
use an ice scraper to remove this frost.
Over time you will see small micro
scratches in your windows which are
natural wear and tear. These Micro
scratches can be “polished” out using
the window polish listed on page 12
(Available at Quadratec.com).
Water/Fabric: In the event of seeping
through the seams, 3M Scotchgard®
may be applied on the inside of the
seams to stop the see. Rips in the fabric
may be repaired with Bondex®iron on
patches. Iron the patches to the Inside
of the top, carefully following the
Bondex®instructions.
Snaps: Keep snaps cleaned and lubri-
cated with silicone to help prevent
snaps from sticking to the studs. If a
snap does become stuck to a stud, use a
screwdriver and GENTLY pry apart to
prevent permanent damage to the snap
or the top fabric.
Care and Maintenance:
The Trusted Source
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Tonno
Cover
Clearview
Windstopper
Bimini Top
Tonno
Cover
Clearview
Windstopper
Bimini Plus Top
Introducing:
summer accessories
35-Black
Diamond
Fabric
35-Black
Diamond
Fabric
Due to the limitations of print-
ing, all color samples shown in
this catalog are close
approximations only.
Bimini,
Bimini Plus,
Windstopper
& Tonno Cover
>Durable 23oz fabric
>Simple, no-drill installation
>Heavy-duty straps & buckles
>Fits over factory softtop hardware
>Color-matched to all accessories
For ’07-’14 JK Wrangler:
Bimini Top #11022.0435 ... $49.99
Bimini Top Plus #11022.1X35 ... from $69.99
Windshield Header Channel #11122.102 ...$54.99
Windstopper #11028.0X35 ... $64.99
Tonno Cover #11051.0X15 ... $79.99
Bimini
Complete 4 Piece Kit:
Bimini Top, Windshield Channel,
Windstopper and Tonno Cover for ’07-’14 Wrangler
#11022.9XXX ... from $249.96
®
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Each mirror features
our
Q uadratec logo
HOT! Quadratec
Logo Grab Handles
>Convenient handles for getting in & out
>Great way to hang on during open air driving
>Neoprene Wrapped w/Custom Quadratec logo
>Attach easily with hook & loop fasteners
>Choose Black or Red
3” Quadratec Neoprene Wrapped Deluxe Sport Handles
Sold in Pairs #14018.120X only ...$19.99
Choose Black or Red
Quadratec Exclusive Parts and Accessories:
QUADRATEC EXCLUSIVE!
QUADRATEC EXCLUSIVE!
Quadratec
Emergency Top
>Lightweight & easy to store
>Installs in minutes
>Constructed of rain-resistant PVC-fabric
>Rear window can be stored in storage bag
>Includes storage bag & 2 water-proof ponchos
For ’07-’14 Wrangler 2 Door #11174.1041 ...$99.99
For ’07-’14 Wrangler 4 Door #11174.1051 ...$119.99
Quadratec
Replacement Mirrors
>Direct bolt to any ’07-’14 Wrangler
>Designed to original eqipment specifications
>Available single replacements or as a pair
>Includes pre-assembled arms, mounting
brackets and hardware
Driver & Pasenger Side Priced per mirror
For ’07-’14 Wrangler w/ soft doors #13111.032X ... $44.99 each*
Replacement Mirror for ’07-’14 Wrangler #13111.030X ... $59.99 each*
Driver & Pasenger Side Priced as a pair
For ’07-’14 Wrangler w/ soft doors #13111.0320 ... $79.98 each*
Replacement Mirror for ’07-’14 Wrangler #13111.0330 ... $109.98 each*
*Fits ’07-’14 Wrangler with Bestop Fabric Superdoor
Storage Bag & 2
Ponchos included
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Quadratec Limited Warranty
for QuadraTop®Replacement Soft Tops
Your QuadraTop replacement soft top is covered
by the following Limited Warranty provided
exclusively by Quadratec, Inc. 1028 Saunders
Lane, West Chester, PA 19380.
This Limited Warranty is the only warranty made
in connection with purchase. Quadratec neither
assumes nor authorizes any vendor, retailer or
other person or entity to assume for it any other
obligation or liability in connection with this
product or Limited Warranty.
What is Covered:
Subject to the terms, exclusions and limitations
herein and with respect only to soft tops first sold
in the United States, Quadratec warrants to the
initial retail purchaser only that your QuadraTop
soft top shall be free of defects in material and
workmanship for a period of 3 years from date
of initial retail sale.
All other warranties are hereby disclaimed, except
to the extent prohibited by applicable law in
which case any implied warranty of merchantabil-
ity or fitness for a particular purpose on this prod-
uct is limited to 3 years from date of initial retail
sale. Quadratec reserves the rights to: (a.) require
invoice or other proof your soft top is within the
terms of this Limited Warranty as a condition of
warranty service and, (b.) make future revisions to
this product and Limited Warranty without prior
notice or obligation to upgrade your soft top.
What is Not Covered:
Your Quadratec Limited Warranty does not cover
products or parts Quadratec determines to have
been damaged by or subjected to: (a.) installation
damage, alteration, modification, failure to
maintain or attempted repair or service by anyone
not authorized by Quadratec, (b.) normal wear
and tear, cosmetic damage or damage from
water immersion, (c.) Acts of God, accidents,
misuse, negligence, inadequate mounting or
impact with vehicle(s), obstacles or other aspects
of the environment, (d.) theft, vandalism or other
intentional damage.
Remedy Limited to Repair/Replacement:
The exclusive remedy provided hereunder shall,
upon Quadratec inspection and at Quadratec’s op-
tion, be either repair or replacement of product or
parts (new or refurbished) covered under this Lim-
ited Warranty. Customers requesting warranty
consideration on QuadraTop soft top should first
contact Quadratec to obtain a RGA number
(610-701-3336). All labor, removal, shipping and
installation costs are customer’s responsibility.
Other Limitations - Exclusion of Damages
- Your Rights Under State Law:
In consideration of the purchase price paid,
neither Quadratec nor any independent Quadratec
distributor/licensee are responsible for any time
loss, rental costs, or for any incidental, consequen-
tial, punitive or other damages you may have or
incur in connection with any part or product
purchased. Your exclusive remedy hereunder
for covered parts is repair/replacement as
described above.
This Limited Warranty gives you specific rights.
You may also have other rights that vary from
state to state. For example, some states do not
allow limitations of how long an implied warranty
lasts and/or do not allow the exclusion or
limitation of incidental or consequential
damages, so the limitations and exclusions
herein may not apply to you.
©Quadratec, Inc. 2013. All Rights Reserved.
Version 10.31.13 A4
The terms Quadratec®, Essentials®and Essential®
are Registered Trademarks of Quadratec Inc.
Registered in U.S. Patent and Trademark Office.
Part #12999.0216
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