Qual Craft 2200 User manual

WORK BENCH • GUARDRAIL COMBINATION
PUMP JACK BRACE
PUMP JACK ANCHOR PUMP JACK
SYSTEMS
Customer Support and Ordering In for ma tion
781-344-1000 • www.qualcraft.com
Workbench and Guardrail
Holder Combo
Model #2204
Substantially cut work time with a
workbench attached to the pump
jack scaffold. Guardrail holder in-
cluded.
Components below can be pur-
chased separately.
Workbench Nose Section
Model #2202
Guardrail Holder
Model #2203
Pump Jack Brace
Model #2201
Provides rigid steel triangular brac-
ing as required by OSHA. Used as
bracing for wood pump jack poles.
(Poles to be constructed in accor-
dance with operating instructions).
Pump Jack Pole Anchor
Model #2210
Pole anchor provides additional
margin of safety and security when
used in accordance with instruc-
tions. Provides a mud sill in loose
soil conditions.
Product Speci cations
Pump Jack & System Components
Model # 2200 2201 2213 2202 2203 2204
Description: Pump Jack Brace H.D. Swivel Brace Work Bench Nose Guard Rail Guard Rail / Work Bench Comb.
Unit Pack: 1 1 1 / Carton 1 1 1
Weight per Pack: 19.4 lbs. 5.2 lbs. 7 lbs. 5 lbs. 5 lbs. 10 lbs.
Cu. Ft. per Pack: 2.55 .61 1.05 .63 .55 1.33

ROOFING
PRODUCTS
Customer Support and Ordering In for ma tion
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Model 2210 Pole Anchor
General Requirements: Qual-Craft’s
Pump Jack Scaffolding products
are intended for use by qualified
professional contractors. Prior to
installation, the user should review
all instructions for the installation,
use and care of these products. All
scaffolding and accessories must
be used in strict compliance with
Local, State and Federal OSHA
regulations.
Installation: The pump jack pole
anchor has been designed to
provide an additional method of
securing the bottom of the Pump
Jack pole and should be used in
conjunction with the pump jack pole
brace. After determining the loca-
tion, care should be taken to insure
that the ground is  rm and free of
small rocks or other objects. The
presence of rocks or other objects
could prevent the anchor from being
fully seated into the ground. Soft
or muddy surface areas may cause
the pole to be unstable and would
constitute an unsafe condition. With
a small block of wood placed into the
shoe, the anchor should be driven
into the ground using a hammer.
Care should be taken to insure that
the 8”x 8” plate is resting completely
on the ground and that the spike has
been fully seated into the ground.
The nail holes provided in the shoe
should be used to secure the wood
pole to the anchor after the anchor
has been placed into the ground.
Care & Maintenance: Inspect the
Pump Jack Pole Anchor and all
other pump jack equipment in-
cluding the pump jack pole before
and after each use to be sure that
there is no damage, deformation or
deterioration due to rusting or exten-
sive use to any of the equipment’s
components. Always handle pump
jack scaffolding equipment with
care to insure safe and lasting use.
Do not throw or drop this product.
Do not use this equipment if it has
been exposed to extreme heat or
cold. Discard at once. Do not use
if wet or frozen. Read and follow
the instructions and warnings on
the Qual-Craft Pump Jack before
installation and use of this product.
Model 2210 Pole Anchor
Model # 2204 Workbench/
Guardrail Combo
1) Remove the round pin connect-
ing the Nose Section of the Combo.
2) Remove the round pin from the
bottom of the guardrail. 3) From
the platform side of the pump jack,
place the guardrail over the pump
jack pole such that the Guardrail
retainers are on the platform side of
the poles and are pointed towards
the sky. 4) Re-install the bottom
pin connecting the guardrail to the
pump jack using the holes provided
in the connector plate at the top of
the pump jack and the holes at the
bottom of the guardrail. Ensure that
the Guardrail rests on the outside
of the connector plates. Secure in
place by inserting a cotter pin into
the hole at the end of the pin and
bending it over. 5) Place the second
pin through the holes provided at the
top of the guardrail installing the
nose section, so that the guardrail/
workbench combo will ride up and
down with the pump jack and secure
with a cotter pin. Ensure that the
nose section rests on the inside of
the guardrail. 6) Place a single length
2x4 across the scaffold connecting
two pump jacks at both the middle
and the top of the guardrail in the
space provided and secure with #6d
common nails. Install a toe board
as required onto the scaffold plank.
CAUTION: Always install guardrails
when using pump jack scaffolding.
The workbench should be fully
decked when in use and should be
used only as a work surface for
tools and materials. Never stand on
workbench. Spacing between poles
should not exceed 7 feet on center
when using 2 inch thick nominal walk
planks, 9 feet on center when using
2 inch undresses lumber, or 11 feet
on center when using aluminum walk
planks. Poles must not exceed 30
ft. in height and must be secured
using rigid triangular steel bracing
at the top, bottom and at 10-foot
intervals. Mending plates must be
must be installed at all splices. Care
& Maintenance: Inspect all pump
jack equipment including the pump
jack pole before and after each use
to be sure that there is no damage,
deformation or deterioration due to
rusting or extensive use to any of the
equipment’s components. Read and
follow the instructions and warnings
on the Qual-Craft Pump Jack before
installation and use of this product.
USE OF TRIANGULAR PUMP JACK BRACES; Setting the Pump Jack Poles:
1) Space poles uniformly not more than 7 feet on center when using 2 inch thick nominal walk planks, 9 feet on
center when using 2 inch undressed lumber or 11 feet on center when using aluminum walk planks. Always sup-
port aluminum walk planks longer than 12 feet at both ends and in the middle of the walk platform. Poles shall
not exceed 30 feet in height. 2) Using rigid steel triangular bracing, attach a brace to the top of each pole by
loosening the wing nut on the brace’s clamping mechanism and sliding the clamping plates over the wood pole
so that the pole’s seam faces the carriage bolt. Then tighten at the desired height. Nail clamp to pole. 3) Position
the poles along the work wall and secure in place.
Always use triangular steel pump jack braces. The round
bar of the brace should be fastened to the work wall at right angle to the walk plank. The angle bar of the
brace is then fastened to the right or left as desired. Space between the brace arms is 32 inches, enabling
installation on studs 16 inches apart. The seam of the pole must face the work wall. 4) All poles must bear
on a  rm foundation or mudsill. Install a pole anchor, then insert pole and secure in place. Or, using a 2”x10”
square piece of lumber remove enough dirt to insert board creating a  rm level foundation. Secure pole in place
by blocking all four sides with 2x4’s and nailing in place. 5) Install triangular steel bracing at the bottom of the
pole to prevent movement. 6) Additional pump jack braces must be installed vertically along each pole no
more than 10 feet apart.
USE OF TRIANGULAR PUMP JACK BRACES; Setting the Pump Jack Poles:
1) Space poles uniformly not more than 7 feet on center when using 2 inch thick nominal walk planks, 9 feet on
center when using 2 inch undressed lumber or 11 feet on center when using aluminum walk planks. Always sup-
port aluminum walk planks longer than 12 feet at both ends and in the middle of the walk platform. Poles shall
not exceed 30 feet in height. 2) Using rigid steel triangular bracing, attach a brace to the top of each pole by
loosening the wing nut on the brace’s clamping mechanism and sliding the clamping plates over the wood pole
so that the pole’s seam faces the carriage bolt. Then tighten at the desired height. Nail clamp to pole. 3) Position
the poles along the work wall and secure in place.
bar of the brace should be fastened to the work wall at right angle to the walk plank. The angle bar of the
WORK BENCH • GUARDRAIL COMBINATION
PUMP JACK BRACE
PUMP JACK ANCHOR
Model 2201 Triangular Pump Jack
Brace