Quanmax KUBE-8040 User manual

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KUBE-8040
Embedded Box PC with Intel® Core 2 Duo Processor
User’s Guide

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Contact Info: Quanmax Inc.
5F, No. 415, Ti-Ding Blvd. Sec. 2, NeiHu District,
Taipei, Taiwan 114
Tel: [phone]
Fax: [phone]
Visit our site at: www.quanmax.com
© 2009 Quanmax Inc. All rights reserved.
The information in this user’s guide is provided for reference only. Quanmax does not assume any
liability arising out of the application or use of the information or products described herein. This user’s
guide may contain or reference information and products protected by copyrights or patents and does
not convey any license under the patent rights of Quanmax, nor the rights of others.
Quanmax is a registered trademark of Quanmax. All trademarks, registered trademarks, and trade
names used in this user’s guide are the property of their respective owners. All rights reserved. This
user’s guide contains information proprietary to Quanmax. Customers may reprint and use this user’s
guide in other publications. Customers may alter this user’s guide and publish it only after they remove
the Quanmax name, cover, and logo.
Quanmax reserves the right to make changes without notice in product or component design as
warranted by evolution in user needs or progress in engineering or manufacturing technology.
Changes which affect the operation of the unit will be documented in the next revision of this user’s
guide.
Revision Date Edited by Changes
1.0 2010/07/02 Zack Initial Release

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Content
Content....................................................................................................................... 3
Figures ....................................................................................................................... 5
Tables......................................................................................................................... 6
Safety Instructions...................................................................................................... 7
Before You Begin .................................................................................. 7
When Working Inside a Computer ........................................................ 7
Preventing Electrostatic Discharge ....................................................... 8
Instructions for Lithium Battery ............................................................. 9
Preface..................................................................................................................... 10
How to Use This Guide ....................................................................... 10
Unpacking........................................................................................... 10
Regulatory Compliance Statements.................................................... 10
Warranty Policy................................................................................... 11
Maintaining Your Computer................................................................. 12
Chapter 1 Introduction ........................................................................................... 15
Overview............................................................................................. 15
Product Specifications ........................................................................ 16
Front view of the computer ................................................................. 17
Rear view of the computer .................................................................. 17
Mechanical Layout.............................................................................. 18
Chapter 2 Assembly/Disassembly ......................................................................... 19
Accessing Internal Components ......................................................... 19
Memory Module Installation ................................................................ 21
Chapter 3 Getting Started ...................................................................................... 22
Power Connection .............................................................................. 22
Operating System and Drivers............................................................ 22
Jumper Settings.................................................................................. 23
Maintenance and Prevention .............................................................. 25
Chapter 4 AMI BIOS Setup.................................................................................... 26
Overview............................................................................................. 26
Main Menu .......................................................................................... 27
Advanced Menu.................................................................................. 29
Boot Menu .......................................................................................... 33
Chipset Menu...................................................................................... 34

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Power Menu........................................................................................ 35
Security Menu..................................................................................... 36
Exit Menu............................................................................................ 37
Appendix A DIO (Digital I/O) Sample Code .............................................................. 39
Appendix B WatchDog Timer Sample Code ............................................................ 41

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Figures
Figure 1 Mechanical Dimensions………………………………………….…18
Figure 2 Remove Top Chassis Cover………………………….……………19
Figure 3 Install mini-PCIe Module……… ………………….………….…….20
Figure 4 Remove Bottom Chassis Cover…………..…………………….…20
Figure 5 Align the SO-DIMM Module……………..………………………… 21
Figure 6 Press Down on the SO-DIMM Module…….…………..……..…...21
Figure 7 Jumper Location……………………….…….…………..……..…...24

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Tables
Table 1 KUBE-8040 product specifications ................................................ 16
Table 2 Jumper List.................................................................................... 23
Table 3 JP1, Clear CMOS Selection .......................................................... 23
Table 4 JP2, 7, 13, 14 and COM Port Signal/Power Selection................... 23
Table 5 JP15, Mini PCIE Revision Selection.............................................. 24
Table 6 BIOS Main Menu ........................................................................... 27
Table 7 SATA and OnBoard CF Device Setting Menu................................ 28
Table 8 System Information........................................................................ 29
Table 9 Advanced Menu............................................................................. 29
Table 10 I/O Configuration ......................................................................... 30
Table 11 Onboard Peripherals Configuration Settings ............................... 31
Table 12 Hardware Health Configuration ................................................... 32
Table 13 Boot Menu ................................................................................... 33
Table 14 Chipset Menu .............................................................................. 34
Table 15 Video Function Configuration ...................................................... 34
Table 16 Power Menu ................................................................................ 35
Table 17 Security Menu ............................................................................. 36
Table 18 Exit Menu .................................................................................... 37

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Safety Instructions
Before You Begin
Before handling the product, read the instructions and safety guidelines on the
following pages to prevent damage to the product and to ensure your own personal
safety. Refer to the “Advisories” section in the Preface for advisory conventions used
in this user’s guide, including the distinction between Warnings, Cautions, Important
Notes, and Notes.
Always use caution when handling/operating a computer. Only qualified,
experienced, authorized electronics service personnel should access the
interior of a computer. The power supplies produce high voltages and
energy hazards, which can cause bodily harm.
Use extreme caution when installing or removing components. Refer to the
installation instructions in this user’s guide for precautions and procedures.
If you have any questions, please contact Quanmax Post-Sales Technical
Support.
Access can only be gained by service persons or by users who have
been instructed about the reasons for the restrictions applied to the
location and about any precautions that shall be taken; and access is
through the use of a tool or lock and key, or other means of security,
and is controlled by authority responsible for the location.
WARNING
High voltages are present inside the chassis when the unit’s power cord is plugged into
an electrical outlet. Turn off system power, turn off the power supply, and then
disconnect the power cord from its source before removing the chassis cover. Turning off
the system power switch does not remove power to components.
When Working Inside a Computer
Before taking covers off a computer, perform the following steps:
1. Turn off the computer and any peripherals.
2. Disconnect the computer and peripherals from their power sources or
subsystems to prevent electric shock or system board damage. This does not

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apply when hot swapping parts.
3. Follow the guidelines provided in “Preventing Electrostatic Discharge” on the
following page.
4. Disconnect any telephone or telecommunications lines from the computer.
In addition, take note of these safety guidelines when appropriate:
To help avoid possible damage to system boards, wait five seconds after
turning off the computer before removing a component, removing a system
board, or disconnecting a peripheral device from the computer.
When you disconnect a cable, pull on its connector or on its strain-relief loop,
not on the cable itself. Some cables have a connector with locking tabs. If you
are disconnecting this type of cable, press in on the locking tabs before
disconnecting the cable. As you pull connectors apart, keep them evenly
aligned to avoid bending any connector pins. Also, before connecting a cable,
make sure both connectors are correctly oriented and aligned.
CAUTION
Do not attempt to service the system yourself except as explained in this user’s guide.
Follow installation and troubleshooting instructions closely.
Preventing Electrostatic Discharge
Static electricity can harm system boards. Perform service at an ESD workstation
and follow proper ESD procedure to reduce the risk of damage to components.
Quanmax strongly encourages you to follow proper ESD procedure, which can
include wrist straps and smocks, when servicing equipment.
You can also take the following steps to prevent damage from electrostatic
discharge (ESD):
When unpacking a static-sensitive component from its shipping carton, do not
remove the component’s antistatic packing material until you are ready to install
the component in a computer. Just before unwrapping the antistatic packaging,
be sure you are at an ESD workstation or grounded. This will discharge any
static electricity that may have built up in your body.
When transporting a sensitive component, first place it in an antistatic container
or packaging.
Handle all sensitive components at an ESD workstation. If possible, use
antistatic floor pads and workbench pads.

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Handle components and boards with care. Don’t touch the components or
contacts on a board. Hold a board by its edges or by its metal mounting bracket.
Do not handle or store system boards near strong electrostatic, electromagnetic,
magnetic, or radioactive fields.
Instructions for Lithium Battery
WARNING
Danger of explosion when battery is replaced with incorrect type. Only replace with
the same or equivalent type recommended by the manufacturer.
Do not dispose of lithium batteries in domestic waste. Dispose of the battery
according to the local regulations dealing with the disposal of these special
materials (e.g. to the collecting points for disposal of batteries

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Preface
How to Use This Guide
This guide is designed to be used as step-by-step instructions for installation, and as
a reference for operation, troubleshooting, and upgrades.
NOTE
Driver downloads and additional information are available under Downloads on our web
site: www.quanmax.com.
Unpacking
When unpacking, follow these steps:
1. After opening the box, save it and the packing material for possible future
shipment.
2. Remove all items from the box. If any items listed on the purchase order
are missing, notify Quanmax customer service immediately.
3. Inspect the product for damage. If there is damage, notify Quanmax
customer service immediately. Refer to “Warranty Policy” for the return
procedure.
Regulatory Compliance Statements
This section provides the FCC compliance statement for Class A devices.
FCC Compliance Statement for Class A Devices
The product(s) described in this user’s guide has been tested and found to comply
with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the user’s guide, may cause harmful
interference to radio communications. Operation of this equipment in a residential

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area (domestic environment) is likely to cause harmful interference, in which case
the user will be required to correct the interference (take adequate measures) at
their own expense.
Changes or modifications not expressly approved by Quanmax could void the user's
authority to operate the equipment.
NOTE
The assembler of a personal computer system may be required to test the system
and/or make necessary modifications if a system is found to cause harmful
interference or to be noncompliant with the appropriate standards for its intended use.
Warranty Policy
Limited Warranty
Quanmax Inc.’s detailed Limited Warranty policy can be found under Support at
www.quanmax.com. Please consult your distributor for warranty verification.
The limited warranty is void if the product has been subjected to alteration, neglect,
misuse, or abuse; if any repairs have been attempted by anyone other than
Quanmax or its authorized agent; or if the failure is caused by accident, acts of God,
or other causes beyond the control of Quanmax or the manufacturer. Neglect,
misuse, and abuse shall include any installation, operation, or maintenance of the
product other than in accordance with the user’s guide.
No agent, dealer, distributor, service company, or other party is authorized to change,
modify, or extend the terms of this Limited Warranty in any manner whatsoever.
Quanmax reserves the right to make changes or improvements in any product
without incurring any obligation to similarly alter products previously purchased.
Return Procedure
For any Limited Warranty return, please contact Support at www.quanmax.com and
login to obtain a Return Material Authorization (RMA) Number. If you do not have an
account, send an email to [email protected] to apply for one.
All product(s) returned to Quanmax for service or credit must be accompanied by a
Return Material Authorization (RMA) Number. Freight on all returned items must be
prepaid by the customer who is responsible for any loss or damage caused by
common carrier in transit. Returns for Warranty must include a Failure Report for

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each unit, by serial number(s), as well as a copy of the original invoice showing the
date of purchase.
To reduce risk of damage, returns of product must be in a Quanmax shipping
container. If the original container has been lost or damaged, new shipping
containers may be obtained from Quanmax Customer Service at a nominal cost.
Quanmax owns all parts removed from repaired products. Quanmax uses new and
reconditioned parts made by various manufacturers in performing warranty repairs
and building replacement products. If Quanmax repairs or replaces a product, its
warranty term is not extended.
Shipments not in compliance with this Limited Warranty Return Policy will not be
accepted by Quanmax.
Limitation of Liability
In no event shall Quanmax be liable for any defect in hardware, software, loss, or
inadequacy of data of any kind, or for any direct, indirect, incidental, or
consequential damages in connection with or arising out of the performance or use
of any product furnished hereunder. Quanmax’s liability shall in no event exceed the
purchase price of the product purchased hereunder. The foregoing limitation of
liability shall be equally applicable to any service provided by Quanmax or its
authorized agent.
Maintaining Your Computer
Cleaning Components
Your KUBE-8040 requires minimal maintenance and care to keep it operating
correctly.
Occasionally wipe the system with a soft dry cloth.
You should only remove persistent dirt by use of a soft, slightly damp cloth (use
only a mild detergent).
Make sure the ventilation holes are clear of debris.
CAUTION
Do NOT do any of the following:
Allow water to enter the computer
Use a heavily dampened cloth
Spray water directly inside of computer

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Environmental Factors
Temperature
The ambient temperature within an enclosure may be greater than room
ambient temperature. Installation in an enclosure should be such that the
amount of air flow required for safe operation is not compromised.
Consideration should be given to the maximum rated ambient temperature.
Overheating can cause a variety of problems, including premature aging and
failure of chips or mechanical failure of devices.
If the system has been exposed to abnormally cold temperatures, allow a
two-hour warm-up period to bring it up to normal operating temperature before
turning it on. Failure to do so may cause damage to internal components,
particularly the hard disk drive.
Humidity
High-humidity can cause moisture to enter and accumulate in the system. This
moisture can cause corrosion of internal components and degrade such
properties as electrical resistance and thermal conductivity. Extreme moisture
buildup inside the system can result in electrical shorts, which can cause
serious damage to the system.
Buildings in which climate is controlled usually maintain an acceptable level of
humidity for system equipment. However, if a system is located in an unusually
humid location, a dehumidifier can be used to maintain the humidity within an
acceptable range. Refer to the “Specifications” section of this user’s guide for
the operating and storage humidity specifications.
Altitude
Operating a system at a high altitude (low pressure) reduces the efficiency of
the cooling fans to cool the system. This can cause electrical problems related
to arcing and corona effects. This condition can also cause sealed components
with internal pressure, such as electrolytic capacitors, to fail or perform at
reduced efficiency.
Power Protection
The greatest threats to a system’s supply of power are power loss, power spikes,
and power surges caused by electrical storms, which interrupt system operation
and/or damage system components. To protect your system, always properly
ground power cables and one of the following devices.

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Surge Protector
Surge protectors are available in a variety of types and usually provide a level
of protection proportional with the cost of the device. Surge protectors prevent
voltage spikes from entering a system through the AC power cord. Surge
protectors, however, do not offer protection against brownouts, which occur
when the voltage drops more than 20 percent below the normal AC line voltage
level.
Line Conditioner
Line conditioners go beyond the overvoltage protection of surge protectors.
Line conditioners keep a system’s AC power source voltage at a fairly constant
level and, therefore, can handle brownouts. Because of this added protection,
line conditioners cost more than surge protectors. However, line conditioners
cannot protect against a complete loss of power.
Uninterruptible Power Supply
Uninterruptible power supply (UPS) systems offer the most complete protection
against variations on power because they use battery power to keep the server
running when AC power is lost. The battery is charged by the AC power while it
is available, so when AC power is lost, the battery can provide power to the
system for a limited amount of time, depending on the UPS system.
UPS systems range in price from a few hundred dollars to several thousand
dollars, with the more expensive unit s allowing you to run larger systems for a
longer period of time when AC power is lost. UPS systems that provide only 5
minutes of battery power let you conduct an orderly shutdown of the system,
but are not intended to provide continued operation. Surge protectors should be
used with all UPS systems, and the UPS system should be Underwriters
Laboratories (UL) safety approved.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS

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Chapter 1
Introduction
Overview
The KUBE-8040 is a compact Box PC ideal for space-critical applications. This
powerful embedded hardware platform is designed with Intel® Core 2 Duo
Processor which provides with excellent performance enabled by 45nm Process
Technology. The system is supported with Intel® GM45 / ICH9-M chipset, and 2 x
DDR3 800/1066 SO-DIMM up to 8GB. Featured are a 2.5” SATA HDD, Mini PCIe
slot, CF, dual Gigabit Ethernet, 6 x USB 2.0, VGA, HDMI, DVI-D, 4 x DIO and 5 x
COM.
The KUBE-8040 provides high performance, reliability for harsh environments,
compact size, noiseless operation and is highly suited to a wide range of industrial
applications such as Kiosk, ATM, Gaming, Transportation, Entertainment,
Surveillance, and Thin Servers. Wall and desktop mounting supported.
Checklist
KUBE-8040
Driver CD * 1
Quick Installation Guide * 1
Wall-Mount Bracket * 2
Screws for Wall-Mount Bracket* 1 (1 pack)
Options
Wireless Antenna * 2
Features
Intel® Core 2 Duo processor support
Intel® GM45 + ICH9-M chipset,
2x DDR3 800/1066 SO-DIMM Socket, up to 8GB
2x GbE, 1x 2.5” HDD, 5 x COMs, VGA, 6 x USB, HDMI, DVI-D, 4 x DIOs
Optional WiFi antenna
Heavy-duty steel chassis with fanless design

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Product Specifications
Construction Heavy-duty steel chassis
System Board Mini-ITX Embedded SBC, Intel® Core 2 Duo, Intel® GM45 + ICH9-M
Memory 2 x DDR3 800/1066 SO-DIMM Socket, up to 8GB
I/O Panel
Front I/O
Power Switch
Power LED
HDD Activity LED
2 USB Ports
Rear I/O
2x RJ-45, GbE
4x USB 2.0
1x VGA, DB-15 connector
1x DVI-D
5x COM
4 x DIOs
1x HDMI
Mic-in, Line-in, Line-out (HD audio)
2x Antenna Connector (optional)
Drive Bays 1x 2.5" Hard Drive Bay (SATA)
Power Adapter Input: 100-240 VAC, 50-60 Hz
Output: +12VDC/6.66A output 80 Watts
Cooling Fanless
Expansion Slot 1 x Mini PCI-Express Socket (for optional WiFi)
1 x CF Socket (Internal)
Temperature/
Humidity
Operating: 0°C to 40°C(HDD), 0°C to 50°C(SSD)
Storage: -20°C to 80°C, 0%-90%, non-condensing
Dimensions 230 x 86 x 212 mm (WxHxD)
Weight 5.6 kg (Include Accessories and Paper Box)
Mounting Desktop, Wall-mount
Certification CE, FCC Class A
Table 1 KUBE-8040 product specifications

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Front view of the computer
Rear view of the computer

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Mechanical Layout
Figure 1 Mechanical Dimensions

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Chapter 2
Assembly/Disassembly
Accessing Internal Components
WARNING
Before opening your system, make sure to turn it off and disconnect the power
sources to prevent electric shock or system damage.
Follow the procedure described below to access the system's internal components
(Top Cover)
1. Loosen the 6 flathead screws from right and left side of the computer.
2. Remove the chassis top cover off the chassis base.
Figure 2 Remove Top Chassis Cover

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3. Place your mini-PCIe module toward the mini-PCIe socket.
4. Tightening the screw on the hole of the mini-PCIe module as shown below.
Figure 3 Install mini-PCIe Module
(Bottom Cover)
1. Loosen the 6 flathead screws from right and left side of the computer.
2. Remove the chassis bottom cover off the chassis base.
3. Then you could Install/Remove the HDD and CF as shown below.
Figure 4 Remove Bottom Chassis Cover