Quartz Q256-SV User guide

Quartz Q256-SV System Manual MANUAL-08
QUARTZ
Q256-SV
ROUTING SWITCHER
SYSTEM MANUAL
Quartz Electronics Limited
59 Suttons Business Park
Reading
England
RG6 1AZ
Telephone [phone]
Facsimile [phone]
Web Site www.quartzuk.com
Sales e-mail [email protected]om
Technical Support [phone]
Emergency Technical Support Mobile [phone]
Technical Support E-mail [email protected]
MADE IN ENGLAND
© Copyright Quartz Electronics Limited 2003
All rights reserved. No part of this manual may be adapted or reproduced in any form without the prior
written consent of Quartz Electronics Limited.
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Safety
WARNING: Dangerously high voltages are present inside this equipment.
WARNING: To reduce the risk of fire or electrical shock, do not expose this appliance to rain or
moisture.
WARNING: This equipment uses power/mains connectors fitted with earth pins. It is most
important as a matter of personal safety that the equipment is properly earthed.
CAUTION: This equipment may have more than one power supply cord. To reduce the risk of electric
shock, disconnect all power supply cords before servicing.
CAUTION: These servicing instructions are for use by qualified personnel only. To reduce the risk of
electric shock, do not perform any servicing other than that contained in the operating instructions unless
you are qualified to do so. Refer all servicing to qualified personnel.
CAUTION: To reduce the risk of electric shock, plug each power supply cord into separate branch circuits
employing separate service grounds.
NEVER use flammable or combustible chemicals for cleaning components.
NEVER operate this product with any covers removed.
NEVER wet the inside of this product with any liquid.
NEVER bypass any fuse or replace any fuse with a value or type other than those specified.
NEVER operate this product in an explosive atmosphere.
NEVER block the airflow through ventilation slots.
NEVER expose this product to extremely low or high temperatures.
This product complies with the requirements of the product family standards for video, audio, audio-visual
entertainment, and lighting control apparatus for professional use as mentioned below.
EN60950 Safety
EN55103-1: 1996 Emission
EN55103-2: 1996 Immunity
EN504192 2005
Waste electrical products
should not be disposed of
with household waste.
Contact your Local Authority
for recycling advice
Quartz Electronics Ltd
Tested to comply
with FCC Standards
For Home or Office Use
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1) This device may cause harmful interference, and
2) This device must accept any interference received,
including interference that may cause undesired
operation.
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Contents
INTRODUCTION.......................................................................................................................9
GENERAL DESCRIPTION........................................................................................................9
Applications...........................................................................................................................10
Key Features.........................................................................................................................10
Front View ...........................................................................................................................11
Rear View............................................................................................................................13
INSTALLATION.......................................................................................................................15
Unpacking the Q256-SV........................................................................................................15
Operating Conditions & Cooling............................................................................................15
Power Supplies......................................................................................................................15
Reference..............................................................................................................................19
Serial RS232 Port (front of processor)..................................................................................19
Ethernet Port .........................................................................................................................20
Serial RS422/485 Ports (rear panel).....................................................................................21
Q-Link Ports (rear panel).......................................................................................................22
Video Monitoring Connectors................................................................................................22
Alarm Connector....................................................................................................................22
Multi-rack Systems................................................................................................................24
Signal Monitoring.................................................................................................................24
Connecting The Inter-Rack Cables.....................................................................................24
Typical Q256 System: 512 Inputs by 512 Outputs..............................................................25
Typical Q256 System: 1024 Inputs by 1024 Outputs..........................................................26
Typical Rack Layouts ..........................................................................................................27
System Overview...................................................................................................................29
Nomenclature......................................................................................................................29
Video ...................................................................................................................................29
Control.................................................................................................................................30
Input Fin: Standard SD..........................................................................................................31
Input Fin: Expand SD ............................................................................................................31
Crosspoint Module, SD or HD...............................................................................................32
Output SIMM: Reclock, SD....................................................................................................33
Output Fin: Standard SD.......................................................................................................33
Output Fin: Cascade SD........................................................................................................33
Input Fin: Standard HD..........................................................................................................34
Output SIMM: Re-clock, HD..................................................................................................34
Output Fin: Standard HD.......................................................................................................34
Control Module......................................................................................................................35
Status LED’s........................................................................................................................35
Functional Block Diagram ...................................................................................................35
Software Chip......................................................................................................................36
RS232 Connector................................................................................................................37
Analogue Reference............................................................................................................37
Ethernet Rear I/O Module......................................................................................................38
Serial Rear I/O Module..........................................................................................................39
Q-Link Rear I/O Module.........................................................................................................40
Monitor Module......................................................................................................................41
Power Supply ........................................................................................................................42
System Control Architectures................................................................................................43
Serial Control, Single Chassis.............................................................................................43
Serial Control, Multiple Chassis ..........................................................................................43
SC-1000 Control, Single Chassis........................................................................................44
SC-1000 Control, Multiple Chassis .....................................................................................45
Ordering Guide......................................................................................................................46
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Systems up to 256x256.......................................................................................................46
Sub-Loaded Systems..........................................................................................................46
Systems above 256x256.....................................................................................................47
Options & Spares ................................................................................................................47
General................................................................................................................................48
Video inputs, SD..................................................................................................................48
Video outputs, SD................................................................................................................48
Video inputs, HD (maximum 128 inputs).............................................................................48
Video outputs, HD (maximum 128 outputs)........................................................................48
Mechanical Specification.....................................................................................................48
MAINTENANCE ......................................................................................................................49
WinSetup Diagnostics ...........................................................................................................50
Low Level Diagnostics...........................................................................................................51
Fans.......................................................................................................................................52
Power supply.........................................................................................................................53
Adjusting the PSU voltages.................................................................................................54
APPENDIX 1: TELNET COMMANDS.....................................................................................55
Help .......................................................................................................................................55
General Help (cmd: hw) ......................................................................................................55
Configuration Help (cmd: confighelp)..................................................................................55
Route Status Help (cmd: routehelp)....................................................................................55
Monitoring Help (cmd: monhelp).........................................................................................56
Signal Monitoring...................................................................................................................56
Input Fin Carrier Detect (cmd: ipcd)....................................................................................56
Output Fin Carrier Detect (cmd: opcd)................................................................................57
Crosspoint Card Standard Detect (cmd: xptstd) .................................................................57
Monitor Inputs (cmd: monip <fin>,<duration>,<Mon op>,<xpt>).........................................57
Monitor All Inputs (cmd: monallip <duration>,<Mon op>,<xpt>).........................................58
Monitor Outputs (cmd: monop <output fin>,< duration>,<Mon op>)...................................58
Monitor All Outputs (cmd: monallop < duration>,<Mon op>) ..............................................58
Test All Routes (cmd: testops <src>)..................................................................................58
Alarm Monitoring ...................................................................................................................60
Alarm Monitoring (cmd: amon)............................................................................................60
Temperature Status (cmd: temps).......................................................................................60
Voltage Status (cmd: volts) .................................................................................................60
Fan Status (cmd: fans)........................................................................................................60
Configuration.........................................................................................................................61
Configuration Status (cmd: config)......................................................................................61
Product Inventory Set (cmd: piset)......................................................................................62
Comm Port Setup (cmd: commssetup)...............................................................................63
Set Ethernet Address (cmd: setmacaddr)...........................................................................64
Get Ethernet Address (cmd: getmacaddr)...........................................................................64
Set Manufacturing Data (cmd: epset)..................................................................................64
Get Manufacturing Data (cmd: epget).................................................................................64
Comms Fitted Data (cmd: commsfitted)..............................................................................64
Interrogate and Set Routes ...................................................................................................65
Interrogate Route (not implemented) ..................................................................................65
Set Route (cmd: take <source>,<destination>....................................................................65
Set All Destinations (cmd: allto <src>) ................................................................................65
Set Diagonal Route (cmd: xtoy) ..........................................................................................65
Step Sources (cmd: incsrcto <destination>) .......................................................................65
Miscellaneous Commands ....................................................................................................66
Software Version (cmd: ver)................................................................................................66
Installing New Software (cmd: flashwritefile, addr, “file”) ...................................................66
Set the Time (cmd: settime) ................................................................................................66
Set the Date (cmd: setdate) ................................................................................................66
Get the Time (cmd: gettime)................................................................................................66
Get the Date (cmd: getdate)................................................................................................66
Serial Port Diagnostics (cmd: InterfaceDump x).................................................................67
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Introduction
Thank you for selecting Quartz products for use in your video/audio system. The Q256-SV family of products
offers outstanding quality and value, and will provide a long and cost effective working life with the minimum
of maintenance. In order to offer the best in customer support, Quartz supplies the Q256-SV series of
products with a full two-year manufacturing warranty.
This guide is intended as a reference to the use of the Q256-SV SDI routing switcher, and should contain all
the information you will want to know about using these products. In the event of further product information
or assistance being required, please contact Quartz or your local Quartz distributor.
Quartz Electronics Ltd
59 Suttons Business Park
Reading
England
RG6 1AZ
Tel: [phone]
Fax [phone]
Sales e-mail [email protected]
Technical Support [phone]
Emergency tech support mbl [phone]
Tech support e-mail: [e-mail]
Web: www.quartzuk.com
There are many other products in the Quartz range in router sizes from 8x2 up to 128x128, not including the
Q256 range, in all signal formats including HD, SDI, AES, analog video and analog audio. We can also
supply a range of data, tally, and relay routers.
General Description
The two building blocks of the Q256-SV are 8U and 16U rack frames. The 8U rack frame is capable of a
serial digital video matrix of 128x128. The 8U rack frame can be expanded above 128x128 after installation
by adding further 8U or 16U frames, contact the Quartz sales office for further advice.
The Q256-SV 16U rack frame that is capable of a serial digital video matrix of 256x256. The Q256 can be
expanded above 256x256 after installation by adding further 8U or 16U frames, contact the Quartz sales
office for further advice.
Both products are available in sizes from 32x32 and are expandable in blocks of 32 inputs or outputs. By
using four Q256-SV 16U chassis, it is possible to build a compact 512x512 routing switcher in just 64U of
rack space. This expansion is carried out without the need for separate distribution amplifiers and switches
for cascading outputs.
Both products can be fitted with optional in-built signal monitoring, redundant control, and power supply.
Both products can also be equipped with High Definition (HD) input and output fins.
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Applications
The Q256-SV routing switchers are designed for use in large SDI installations where a flexible expandable
routing switcher is required. The Quartz router control system also allows control from multiple devices
simultaneously, allowing replacement of smaller separate routing switchers.
By replacing the standard SD input and output fins with their high definition (HD) equivalents the router can
be supplied as a HD router or upgraded in the field in stages from SD to HD. The maximum HD in an 8U
chassis is 64x64 and the maximum HD in a 16U chassis is 128x128. The 16U - 1282option must be spread
equally across the two halves of the frame (i.e. 64 in the top half and 64 in the bottom half).
Key Features
•128x128 SDI router in 8U.
•256x256 SDI router in 16U.
•Expandable in blocks of 32 inputs or outputs.
•Digital composite and digital component in the same chassis.
•360Mbit compatible.
•Flexible control system, can work stand-alone or with the Quartz System Controller,
SC-1000
•System-wide environmental monitoring.
•Optional input and output signal monitoring with full EDH check.
•Modular architecture for large sizes.
•Compact design.
•Field expandable.
•Field software and firmware updates.
•Remote monitoring over Ethernet.
•Optional built-in diagnostics.
•Optional power supply redundancy.
•Optional control card redundancy.
•Automatic input equalization.
•Output clock regeneration.
•High Definition (HD) options available up to 128x128.
HD Options
Chassis Max
8U 642
16U 1282
*must be equally spread across top 8U frame and the bottom 8U frame
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Front View
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Front View, Doors Removed
Main Power Supply
for upper section Backup Power Supply for upper section
Xpt
Fan
Xpt
Fan
Xpt Module: Inputs 1-256
Outputs 1-32
Xpt Module: Inputs 1-256
Outputs 33-64
Xpt Module: Inputs 1-256
Outputs 65-96
Xpt Module: Inputs 1-256
Outputs 97-128
Main Controller
Backup Controller
Monitor Module
Xpt
Fan
Xpt
Fan
Xpt Module: Inputs 1-256
Outputs 129-160
Xpt Module: Inputs 1-256
Outputs 161-192
Xpt Module: Inputs 1-256
Outputs 193-224
Xpt Module: Inputs 1-256
Outputs 225-256
Main Power Supply
for lower section Backup Power Supply for lower section
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Rear View
Standard input Fin numbering plan.
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Installation
Unpacking the Q256-SV
When fitting the router in a rack frame, be sure to provide support rails beneath it. DO NOT mount the rack
by the `ears' only.
Ensure that all cards are located in their guides and pushed fully home.
WARNING: A fully loaded Q256-SV 8U rack weighs 46 kg; one person should not attempt to lift
the router.
WARNING: A fully loaded Q256 16U rack weighs 94 kg; one person should not attempt to lift
the router. This size chassis MUST be adequately supported on a rack shelf unit
and not allowed to ‘hang’ on the rack ears only.
WARNING: Do NOT run a Q256-SV router with side vents blocked.
Operating Conditions & Cooling
When installing the router ensure an adequate airflow can be maintained. In common with other high-speed,
high-density electronic units, the Q256 generates a lot of heat. A fully loaded 16U chassis produces 1.6KW
of heat and the only way to dissipate this is by drawing cool air in and expelling hot air.
The router draws most of its air through the right hand side and expels it from the left hand side. Some air is
also drawn from the front to cool the power supply. The air passing through the Q256 is heated by 18ºC. It is
vital that the air vents remain clear of obstructions and that adequate ducting is provided to prevent hot
exhaust air from adjacent units, particularly other Q256 chassis, entering the air intakes of the Q256.
The ambient operating temperature maintained should be between 0 and 30 degrees centigrade.
Power Supplies
A thermal circuit breaker is built in to each PSU On/Off switch to protect the power supply and associated
mains cabling and therefore no external main fuse is fitted to this product. Each supply has it’s own
independent IEC inlet.
Should a power supply unit fail, redundancy diodes isolate the defective unit, allowing uninterrupted
operation of the router if redundant units are fitted.
WARNING: As with most power supplies, dangerous voltages exist within these modules,
therefore:
Do NOTattempt to repair these units.
WARNING: The high currents that the power supplies can deliver may result in long term
contact damage if the supplies are ‘hot’ plugged, therefore:
Do NOT remove or insert a power supply with its power on. Use the units’ front
panel circuit breaker to power it down first.
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Video Connections
The Q256-SV router is available in an 8U or 16U configuration. The 8U chassis is shown below.
All video inputs are terminated in 75R, all video outputs are single outputs.
An analogue video reference signal should be connected to the Ref 1 input and this is terminated in 75R.
The Q256 supports dual references for combined 525/625 operation and in these systems the Ref 2
connector should be used for the other reference signal.
The SCSI expansion connectors carry video signals in an internal differential format and are only used when
expanding outside a single chassis system. The input fin SCSI connector feeds buffered versions of the
BNC input signals on to other frames in the system to expand the outputs. The output fin SCSI connector
takes a routed input signal from other routers to cascade the higher numbered inputs.
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The 16U chassis is available with two different input numbering plans, software selectable, and the standard
numbering plan is shown below.
All video inputs are terminated in 75R, all video outputs are single outputs. An analogue video reference
signal should be connected to the Ref 1 input and this is terminated in 75R. The Q256 supports dual
references for combined 525/625 operation and in these systems the Ref 2 connector should be used for the
other reference signal. Note that the dual reference signalling works at a crosspoint module level. Therefore
all 32 outputs from one ‘fin’ must change to the same video reference.
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The non-standard numbering plan is shown below. This can only be used on 128x128 systems or systems
with a full complement of input fins.
All video inputs are terminated in 75R, all video outputs are single outputs. An analogue video reference
signal should be connected to the Ref 1 input and this is terminated in 75R. The Q256 supports dual
references for combined 525/625 operation and in these systems the Ref 2 connector should be used for the
other reference signal. Note that the dual reference signalling works at a crosspoint module level. Therefore
all 32 outputs from one ‘fin’ must change to the same video reference.
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Reference
There MUST be an analogue reference present to ensure the crosspoint changes occur during the field-
blanking interval. If the reference is missing then the routing will occur asynchronously. The reference must
contain syncs of between 300 mV and 5V when terminated, e.g. colour bars or black burst. If you
experience problems with clean switching then refer to our application note AN-0008.
The reference signal should be connected to the Ref 1 input and this is terminated in 75R. The Q256
supports dual references for combined 525/625 operation and in these systems the Ref 2 connector should
be used for the other reference signal. Note that the dual reference signalling works at a crosspoint module
level. Therefore all 32 outputs from one ‘fin’ must change to the same video reference.
Serial RS232 Port (front of processor)
The main (lower) and backup (upper) processors both have a D9 serial port connector that can be used for
some engineering functions. At power the serial port reports the software version, hardware version, TCP/IP
address, plus the configuration of the router with a list of what modules are fitted. The serial port can be
used with the BootChange program to change the TCP/IP address from the factory default setting. This
connector has the following pin-out.
M-FU-0012-0100 (PC-306-C1)
RS232
9 WAY FEMALE D-TYPE
PIN SIGNAL
1 0V
2 RTS
3 RXD
4 0V
5 n/c
6 0V
7 TXD
8 CTS
9 n/c
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Ethernet Port
The Q256 Ethernet port is a standard RJ45 connector supporting twisted pair Ethernet (10BaseT or
100BaseT).
The port can be connected via a standard network switch or hub if required. When a network cable is
connected to the router the rear panel Green LED will illuminate to indicate a physical connection. The
Green LED flashes when data is received on the network. The Amber LED will be off for 10BaseT and on for
100BaseT.
The router supports the TCP/IP protocol with the TCP/IP address being set by a program called
bootChange. At the factory this program is used via the RS232 serial port to set the initial address of the
processor.
Backup/Slave (upper) processor 192.0.2.201
Main/Master (lower) processor 192.0.2.200
Router diagnostic monitoring can be performed from WinSetup diagnostics screen, see the Maintenance
section in this manual. If there is a problem using WinSetup over Ethernet then you can check there is a
network connection to the router from a PC command prompt by typing ping followed by the IP address. e.g.
> Ping 192.0.2.200
To change the TCP/IP addresses use the bootChange program with a network or RS232 connection to the
main (lower) processor. Set a new address but make a careful note of the address for future reference.
Also make sure that the router has a unique address from any other device on the same physical network.
Use the same process for the backup (upper) processor.
Very basic control and monitoring can also be achieved from a PC using the Telnet function, but this should
only be used during system commissioning. See Appendix 1 for a full list of commands that can be used via
the Telnet connection.
The basic Telnet command to get general help is ‘hw’. At the telnet prompt -> type:
-> hw
-------------------------------------------------------------------
| Help |
| |
| confighelp Displays help on configuring the router |
| monhelp Displays help on monitoring functions. |
| routehelp Displays help on setting up route in diagnostic|
| mode. !!!ENGINEERING ONLY!!! |
| ver Displays software and firmware versions. |
-------------------------------------------------------------------
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