Radiall DSX Series Instruction Manual

TECHNICAL DATA
SHEET
MICT0300003
Series
DSX CONCENTRIC TWINAX CONTACT 616096017 ASSEMBLY INSTRUCTIONS FOR F2709/9 CABLE Issue 14 APRI 2005 Page 1/4
14/04/05 Selector position 6 was 7 ;CHANGE DRAWING B Gombert C.Lahoreau
05JAN05 Was RP57839 ; revision per wish Customer B.Gombert C.Lahoreau
CREATION
NAME : B.GOMBERT
DATE : 29/09/04
APPR. : L.LAHOREAU
ISSUE REVISIONS NAME APPROVED
FOR ENVIRONMENTAL APPLICATION, BEFORE STRIPPING, SLIDE SEALING SLEEVE AND SEALING BUSHING
OVER CABLE
STEP 1/
TRIM CABLE JACKET TO LENGTH INDICATED
STEP 2/
SLIDE THE FERRULE OVER THE CABLE. CUT THE HIGH IMMUNITY RIBBON IF ANY
FOLD BACK BRAID OR BRAIDS OVER THE FERRULE AS INDICATED
CUT BRAID OR BRAIDS AS SHOWN
CUT ROD FILLERS
STRIP THE N°2 CONDUCTOR (WARNING : COLOR POLARIZATION PER INDICATE )
A 4,50 (.177)
B 3,20 (.126)
2,20 (.087)
C 4,00 (.157)
3,50 (.138)
Sealing sleeve Sealing bushing
Inner braid
Jacket cable
WHITE
Cut outer braid and 2 aluminum ribbons
On the right
N°1 CONDUCTOR
(see step 4/ )
N°2 CONDUCTOR
BRAIDS
A 26 ,00 (1.023)
24,00(.945)

TECHNICAL DATA
SHEET
MICT0300003
Page
2/4
STEP3/
INTRODUCE THE N°2 CONDUCTOR INTO THE INTERMEDIATE CONTACT CRIMP POT
CRIMP THE INTERMEDIATE CONTACT CRIMP POT
CRIMPING TOOL M22520/2-01 (RADIALL 282281)
SELECTOR POSITION 6
POSITIONER RADIALL 282574
STEP 4/
STRIP THE N°1 CONDUCTOR
STEP 5/
PUT THE N°1 CONDUCTOR IN THE SLOT OF THE INTERMEDIATE CONTACT CRIMP POT
SLIDE THE CENTER CONTACT OVER THE CONDUCTOR
CRIMP THE CENTER CONTACT
CRIMPING TOOL M22520/2-01 (RADIALL 282281)
SELECTOR POSITION 6
POSITIONER RADIALL 282576
INTERMEDIATE CONTACT
CRIMP POT
CENTER CONTACT
INSULATOR
CRIMP
CRIMP
Cable alignment in
intermediate contact cavity
Before CRIMP
N°2 CONDUCTOR
STRIP after
alignment
CONDUCTEUR N°1
HOLE LOOK
(Strip) 5,00 (0.197)
4,50 (0.177)

TECHNICAL DATA
SHEET
MICT0300003
Page
3/4
STEP 6/
INTRODUCE THIS CABLE ASSEMBLY INTO THE INTERMEDIATE CONTACT SUB-ASSEMBLY
STEP 7/
INSTALL THE DIELECTRIC SLEEVE
STEP 8/
INTRODUCE THIS CABLE ASSEMBLY INTO THE CONTACT BODY SUB-ASSEMBLY
Intermediate contact
Dielectric sleeve installed
slope
Intermediate contact

TECHNICAL DATA
SHEET
MICT0300003
Page
4/4
STEP 9/
CRIMP THE OUTER CONTACT BODY BARREL IN THE INDICATED CRIMPING AREA
CRIMPING TOOL M22520/5-01 (RADIALL 282293)
DIE M22520/5-45 (RADIALL 282236) HEXAGONAL DIE CLOSURE B (.218 ON FLATS)
DURING THE CRIMPING OPERATION PUSH ON THE CABLE
INSPECTION DIMENSIONS AFTER ASSEMBLY (SEE 616096017 IN PAGE ½)
FOR INFORMATION
CONCENTRIC TWINAX 616096017 INSTALLED IN INSERT FOR ENVIRONMENTAL APPLICATION
OUTER CONTACT
PUSH CABLE
BLACK RING
MARKING
insert
grommet
Sealing bushing
Sealing sleeve
cable