Raleigh VOLT User manual

RALEIGH VOLT E-BIKE USER MANUAL
FOLLOW STANDARD GB177761-1999
ENERGY SOURCE :LITHIUM BATTERY

Contents
1. Safety information
3. Riding the E-Bike
4. Products characteristics
4. Product specifications
5. Display
9. Battery
10. Battery charger
10. Charging the battery
11. Battery LED indicators
11. Removing the Battery
11.Assist levels and speed
12. Range
13. Removing the rear wheel (to repair a puncture)
14.EC Declaration of Conformity
15. E-bike specific warranty conditions
15. Battery pack specific warranty condition
1

Safety information
WARNING
There is a risk of serious injury-even fatal-if you do not follow instructions.
Managing the battery
· Use only batteries and chargers from Raleigh
with your bike. Use of other battery packs can
cause injury and involve a risk of fire. If you use
other battery packs, Raleigh will assume no
liability or warranties.
·Do not throw the battery pack into a fire.
· The battery must not be exposed to direct
sunlight, or charged or stored in the vicinity of
high temperature.
·Do not use the battery for any other purpose.
· Avoid contact with metal objects(paper clips,
coins, keys, nails, screws or other small metal
objects, as this may cause a short-circuit. Shorts
caused in this way will invalidate any warranty
claims.
·Do not open the battery pack. This could cause
a short-circuit. Opening of the battery package
will invalidate any warranty claims.
·Do not connect or disconnect the battery
pack/charger with wet hands.
·Keep the battery/ charger out of reach of
children/animals.
How safe riding is ensured
· While riding, do not focus your attention too
much on the screen, as this can lead to accidents.
· Ensure that the wheels are securely attached to
the bike before you begin your trip. If the wheels
are not securely attached, the bike may fall over,
causing severe damage.
· When riding a power-assisted bike, be sure that
you are completely familiar with the starting
characteristics of the bike before on the multi-
lane roads and footpaths, if the bike suddenly
switches on, accidents can happen.
·If applicable, check that the bike lights are
working before you ride at night.
How safe maintenance is ensured
· Remove the battery pack from the E-BIKE before
you start working on it (e.g. assembly work,
maintenance, working on the chain, etc.), before
transporting it by car or plane, or before storing it.
There is a risk of injury in case of accidental
activation of the E-BIKE system.
·Be sure to remove the battery before you
perform wiring or installation work on the bike.
Otherwise there is a danger of electric shock.
· When you install this product, be sure to follow
the instructions given in the user manual. We also
recommend that you use only genuine parts. If
nuts and bolts are left loose or the product is
damaged, the bike may fall over suddenly and
cause serious injury.
· After you have carefully read the user manual,
store it in a safe place for later reference.
· Contact the retailer for installation and
adjustment of the products.
·To allow riding in wet weather, the product is
designed to be completely waterproof.
Nevertheless, do not expose the products
intentionally to water.
·Do not expose the bike to high-pressure cleaning.
If water should penetrate into one of the
components, operating problems or rust may
result.
1

Managing the battery
·Do not subject the battery or the charger to physical
shocks. E.g. by dropping.
· Fluid that leaks from the battery pack may cause
skin imitation or burns. In the event of accidental
contact, rinse with water. If fluid gets in your eyes,
seek medical advice.
·If you detect a strange odours or smoke, pull the
plug.
· Ensure that the power plug is fully inserted into the
wall outlet.
· Pull on the plug instead of the cable to unplug the
power cord from a wall outlet.
·Do not bend the cable. The cable must not be rolled
up while charging.
It is dangerous to use a single outlet for multiple
devices.
·If the cable or plug is damaged, replace the parts
with new ones. Contact your authorized dealer.
· Always keep your charging set away from
flammable gases when charging.
· The charger can be hot. Do not cover the charger.
· The charger can be hot. Do not place the charger on
floor coverings such as carpets, tatami mats, etc.
· The charger can be hot. Avoid long skin contact with
the charger.
·Do not immerse the battery or the charger. Do not
use in rain.
·Do not charge the battery for more than 24 hours
continuously.
·If the battery is not fully charged after six hours,
disconnect it immediately from the output to stop
the charging process and contact your place of
purchase. This can lead to overheating bursting, or
ignition of the battery.
WARNING
There is a danger of personal injury or property
damage
How safe riding is ensured
Follow the instructions in the user manual of the bike
to ensure a safe ride.
Managing the battery
· The battery comes with a 40% charge. Discharge
and charge the battery fully. Twice to reach an
optimum range.
· Charge the battery before riding.
· The charger can be used with an input voltage in
the range of 100Vto 240VAC.
· After charging pull the cable from the battery and
from the wall outlet.
·Keep the power plug clean and dust free. The
charger should be cleaned regularly.
·Do not rotate the pedals while the battery is being
charged and the battery is on the battery holder.
· Provide ventilation/venting while the battery is
charging in enclosed spaces.
· During storage keep the battery at a charge level of
at least 40%.
· Charge the battery at room temperature between
5°Cto 35°C (41°F and 95°F).
Safe use of the product
· Examine the battery charger regularly for damage,
especially the cable, plug and housing. If the battery
charger is damaged. It must only be used after it has
been repaired.
· The product must not be used by persons(including
children) with reduce physical, sensory or mental
capabilities or who lack experience and knowledge,
unless they are supervised by a person responsible
for their safety or instructed in the use of the
product.
·Do not let children play near the product.
2

Riding the E-bike
1.Fit the battery
2. Switch on the
bike
3. Select mode
4. Start riding
Note
If the battery is not used for 24 hours or longer, it
will automaticallygo in to sleep mode. Press the
power button for three seconds.
Push ON/OFF bottom to operate e-
bike system.
Power assistant up & down bottom,
increases or decreases the pedal
assistance power.
3

Product characteristics
Battery
Display
Motor
Products specification
Operating temperature range during discharge -20℃to 60℃
Operating temperature range during charge 0℃to 45℃
Storage temperature (battery) -20℃to 45℃
Humidity (storage) Up to 80%
Charging voltage 100V to 240V
Charging time Approx 6 hours
Battery type Lithium on battery
Capacity 288Wh
Nominal voltage 36VDC
Motor type Rear-wheel drive, Brushless DC Motor
Nominal motor power 250W
Maximum motor power 400W
Torque 32Nm
4
PDS

Display
POWER ON/OFF POWER ASSITANT(5-LEVEL)
SPEED OMETER
DISTANT OMETER BATTERY OMETER
POWER ASSISTANT
UP & DOWN
5

6
Function
Model: TC480
Battery indicator
Auto dormancy
3
Speed PAS
Manual
cruiser throttle propel
Pedal/throttle
5 Speed PAS
Instantaneous power display
Speed
ODO/TRIP
Average speed display
Intelligent error codes display
Kilometer/mile
Unit switch

7
DISPLAY DESCRIPTION

8
OPERATING INSTRUCTIONS

9
Battery
Charging port
Note：
·If the E-Bike is not in use, keep it at a
temperature between 0 ℃and 40 ℃in a dry
environment,
·Do not store the battery with low capacity
for a longer period.
· For storage, the battery should have a
capacity of at least 45%.
·It is recommended to always discharge the
battery completely and then fully charge it.

Battery charger
WARNING
· Use only batteries and chargers from Raleigh with your bike. Use of other battery packs can cause injury
and involve risk of fire. If you use other battery packs, we will assume no liability or honour warranties
· The battery must not be exposed to direct sunlight, or charged or stored in the vicinity of high
temperatures.
· Avoid contact with metal objects (paper, clips, keys, nails, screws, or other small metal objects) as this
may cause a short-circuit. Shorts caused in this way will invalidate any warranty claims.
·Do not open the battery pack. This could cause a short circuit.
· Opening of the battery package will invalidate any warranty claims.
·Do not connect, or disconnect the battery pack/charger with wet hands.
· Keep the battery / charger out of reach of children and animals.
Charging the battery
Ensure that the power
plug is fully inserted
into the wall outlet.
10

WARNING
·Do not subject the battery or the charger to physical shocks. E.g. by dropping. Rinse in
the event of accident contact with water. If fluid gets in your eyes, seek medical advice.
Fluid that leaks from the battery pack may cause skin irritation or burns.
·Do not bend the cable. The cable must not be rolled up while charging.
· The charger can be hot. Do not wrap the charger and place it on floor coverings such as
carpets, etc.
·If the battery is not fully charged after six hours, disconnect it immediately from the
output to stop the charging process and contact your place of purchase. This can lead to
overheating bursting, or ignition of the battery.
Assistance level and speed
11
Charger LED indicator
Red : Charging
Green : Fully charged.
Removing the battery
Remove the safety bolt and slide the plastic end cap
out of the frame. This will expose the wiring
harness and the controller. When you remove the
wiring harness and controller you can slide the
battery out of the frame down tube. Do not pull on
the wiring of the battery this may result in the wire
coming dislodged from the terminals.

KM LEVEL-1
LEVEL-2
LEVEL-3
LEVEL-4
LEVEL-5
80KM
68KM
50KM
43KM 30KM
Range
Factors which affect the range
The above figures are based on a speed of 20km/h on a level road at 15 ℃ -20 ℃.
The range is influenced by many factors:
●Weight of the rider
●Weight of the luggage
●Selection of path
●Experience and concentration
of the rider
●State of maintenance of the E-
Bike
●Type, condition and air pressure
in the tire.
●Nature of the route e.g. uphill's
and downhills
●Speed, average speed and
changes in speed
●Traffic flow, for example, stop and
go
●Wind direction and wind speed
12

13
Removing the rear wheel(to repair puncture)
Remove the cap and release the nut.
Remove the another cap and release
the nut.
Unplug the wiring harness. Please
note that the plug has a specific pin
insert pattern and the arrow points
should be aligned before inserting the
plugs.

EC Declaration of Conformity
The equipment which accompanies this declaration is in
conformity with the following EU Directives:
83/37EC Machinery Directive
2006/95/EC Low Voltage Directive
2004/108/EEC Electromagnetic Compatibility Directive
2001/95/EC General Product Safety Directive
2012/19/EC Waste Electrical and Electronic Equipment Directive
2006/66/EC Batteries Directive
Distributor: Raleigh SA Pty Ltd,.
Unit 4 Allhart park, 143 Western service Road, Woodmead, Sandton Gauteng
RSA
Description of Equipment
Raleigh Volt E-Bike 250 W Rear Dive System. 8Ah Li-Ion Battery & Battery
Charger
The following harmonized standards have been used:
EN 15194: 2009+A1: 2011 Cycles- Electrically power assisted cycle-EPAC Bicycle.
EN ISO 4200-2:2014 Safety requirement for bicycle. Requirements for city and
trekking, young adult, mountain and racing bicycle.
Other key standards used:
UN/DOT 38.3 UN Manual of tests and Criteria Transportation Testing Li Batteries.
14

E-Bike specific warranty conditions
Your Raleigh Volt e-bike is guaranteed against manufacturing defects arising from
faulty workmanship or materials for 1 years from the original date of sale.
Providing that the cycle:
●You are the original owner of the cycle and have the proof of payment.
●Has been properly cared for, regularly serviced and maintained
●Has not been ridden as parts of a commercial use (e.g. hire courier or delivery
service.)
●Has only been fitted with recommended parts.
●Has not been modified or altered in any way, in particular no modifications to the
motor.
●Has not been damaged by accident or misuse.
Any failure caused by normal wear and tear or a lack of servicing and maintenance is
excluded. Under the terms of this guarantee, will bear the cost of the replacement
parts and labour to carry out the repair.
Important: This guarantee applies only to cycle used under normal riding conditions.
This guarantee does not affect your statutory right.
Battery pack specific warranty conditions
The battery pack is guaranteed over the warranty period to provide a minimum of 500
charging cycle and to hold at least 60% of its nominal battery capacity.
This is dependent upon the correct use, regular re-charging, correct preparation for
storage and storage (as details in the Raleigh Owner’s Manual)
We will be able to confirm the exact number of charge cycles and whether the battery
has been correctly charged/ stored from the information that is recorded in the battery
pack monitoring control electronic circuit.
Information on Waste Disposal for consumer of Electrical & Electronic Equipment
This mark on a product and /or accompanying documents indicates that when it is to be
disposed of, it must be treated as Waste Electrical & Electronic Equipment (WEEE). Any
WEEE marked wasted products must not be mixed with general housed hold wasted, but
kept separate for the treatment, recovery and recycling of the material used.
For proper treatment, recovery and recycling; please take all WEEE marked waste to
your Local Authority Civic waste site, where it will be accepted free of charge.
If all consumers dispose of Waste & Electric Equipment correctly, they will be helping to
save valuable resources and preventing any potential negative effects upon human health
and the environment, of any hazardous materials that the waste may contain.
15

Please recycle your spent batteries.
Batteries should not be disposed of in unsorted municipal waste, but
separately collected to facilitate the correct treatment and recycling of the
substances they contain. The recycling of batteries ensures the recovery of
these valuable materials and prevents any potentially harmful effects upon
both the environment and human health. Please contribute to battery
recycling by segregating all spent batteries and actively participating in their
collection and recycling. Various battery collection schemes will be in
operation in different areas of the country. However, battery collection bins
will be available at retail stores that sell batteries as well as at schools,
libraries and other public buildings.
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