Ranger 1505-PH User manual

INSTALLATION GUIDE
1505-PH Cargo Rack
ProMaster ( Aluminum )

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Cargo Rack Assembly.....................................................................................................................
3 - 4
5 - 6
q2.1 Roof Clamps Installation.................................................................................................................
q2.2 Cargo Rack Installation...................................................................................................................
7
8 - 11
Phase 1 - Assembly
Phase 2 - Installation
NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground or table.
qCordless Impact
qRatchet
qTape Measure
qMarker
qLadder
qCutter
q1/2" Socket
qSawhorse ( Optional )
qBox
qKnife
q1/2" Wrench

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
10-342 Roof Clamp 4
10-343 Top Roof Clamp 4
10-4440 “C” Foot 4
15-0503 Front Crossbar 1
15-0513 Rear Crossbar 1
94-1008 Assembly Fastener Kit 1
96-1017 Install Fastener Kit 1
BILL OF MATERIALS
10-342
10-343
15-0513
15-0503
10-4440

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 4
94-1008 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
8×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
# 90-491
8×
Carriage Bolt
5/16"-18 × 1"
SS304
# 98-117
Flat Washer
5/16", O.D 3/4"
SS18-8
8×
# 98-123
Lock Washer
Regular 5/16"
SS304
8×
# 94-105
Hex Nut
5/16"-18
SS316wax
8×
96-1017 Fastener Kit Fastener Assembly
# 94-105
Hex Nut
5/16"-18
SS316wax
8×
8× # 98-117
Flat Washer
5/16", OD 3/4"
SS18-8
8× # 98-123
Lock Washer
5/16"
SS304
8×
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 5
1.2.1 Slide carriage bolts on the bottom face of the crossbars.
NOTE: The track plug must be removed from the underneath of the front crossbar, and reinstalled
after the feet have been installed in the nal position, see 2.2.4.
PHASE 1 – ASSEMBLY
1.2 CARGO RACK ASSEMBLY
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
HARDWARE USED
4×
#90-491 Carriage Bolt
5/16" × 1" SS304
PASSENGER SIDE
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
DRIVER SIDE
HARDWARE USED
4×
#90-491 Carriage Bolt
5/16" × 1" SS304

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 6
HARDWARE USED
8× hand-tighten the nuts.
Carriage bolts are already on
the crossbars.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
1.2.2 Install the feet on the Front, and Rear Crossbars.

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 7
PHASE 2 – INSTALLATION
2.1 ROOF CLAMPS INSTALLATION
2.1.1 Attach the roof clamps and top roof clamp onto the roof.
NOTE: Picture show 130" wheelbase promaster roof, for all size of promaster vehicle use the mounting
points that are appropriate for your length of cargo.
Attach the roof clamps to the roof.
PUSH
Add the top roof clamps on the roof clamps.
NOTE: The top roof clamp should lay at
on the roof clamp and not slant.
4×
4×

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 8
PHASE 2 – INSTALLATION
2.2 CARGO RACK INSTALLATION
2.2.1 Position the front and rear crossbar ( minimum two persons ) on the vehicle
so that the feet are on the clamps.
Cargo Rack

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 9
TOOLS
qRatchet
q1/2" Socket
FASTENERS USED
8×
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
2.2.2 • Attach the foot plates to the bolts on the roof clamps, then attach all the “C” feet to the mounting tracks.
• Tighten the bolts that attach the foot plate to the ladder rack leg.

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 10
TOOLS
qRatchet
q1/2" Socket
qTape Measure
IMPORTANT: Place the cargo rack warning label on a visible area, recommended on a partition.
2.2.3 Center the crossbars on the vehicle, then tighten all the “C” feet to the crossbars.

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 11
TOOLS
qCutter
TRACK PLUG
2.2.4 After installation is complete, cut the track plug underneath the front crossbar to ll all the unused space.
Failure to do so will result in excessive wind noise.

For technical support, contact us at 1-800-565-5321 1505-PH Installation Guide |REV. B1 | Page 12
“You have successfully installed your
1505-PH Cargo Rack
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: [e-mail]

INSTALLATION GUIDE
15-U0527 THIRD CROSSBAR
ProMaster ( Aluminum )

CARGO RACK WITH
THIRD CROSSBAR
1505-PH3 CARGO RACK
ProMaster ( Aluminum )

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Third Crossbar Assembly................................................................................................................
4 - 5
6 - 7
q2.1 Roof Clamps Installation.................................................................................................................
q2.2 Third Crossbar Installation..............................................................................................................
8
9 - 11
Phase 1 - Assembly
Phase 2 - Installation
qCordless Impact
qRatchet
qTape Measure
qMarker
qLadder
qCutter
q1/2" Socket
qBox
qKnife
q1/2" Wrench

For technical support, contact us at 1-800-565-5321 15-U0527 Installation Guide |REV. A1 | Page 4
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
10-342 Roof Clamp 2
10-343 Top Roof Clamp 2
10-4440 “C” Foot 2
15-0523 Third Crossbar 1
94-1015 Assembly Fastener Kit 1
96-1019 Install Fastener Kit 1
BILL OF MATERIALS
10-342
10-343
15-0523
10-4440

For technical support, contact us at 1-800-565-5321 15-U0527 Installation Guide |REV. A1 | Page 5
94-1015 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
4×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
# 90-491
4×
Carriage Bolt
5/16"-18 × 1"
SS304
# 98-117
Flat Washer
5/16", O.D 3/4"
SS18-8
4×
# 98-123
Lock Washer
Regular 5/16"
SS304
4×
# 94-105
Hex Nut
5/16"-18
SS316wax
4×
96-1019 Fastener Kit Fastener Assembly
# 94-105
Hex Nut
5/16"-18
SS316wax
4×
4× # 98-117
Flat Washer
5/16", OD 3/4"
SS18-8
4× # 98-123
Lock Washer
5/16"
SS304
4×
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer

For technical support, contact us at 1-800-565-5321 15-U0527 Installation Guide |REV. A1 | Page 6
1.2.1 Slide carriage bolts on the bottom face of the crossbar.
PHASE 1 – ASSEMBLY
1.2 THIRD CROSSBAR ASSEMBLY
HARDWARE USED
2×
#90-491 Carriage Bolt
5/16" × 1" SS304
HARDWARE USED
2×
#90-491 Carriage Bolt
5/16" × 1" SS304
TIPS: Use tape to keep the bolts from sliding off.
NOTE: The track plug must be removed from the underneath of the crossbar, and reinstalled after the
feet have been installed in the nal position.
DRIVER SIDE
• Slide 2 pcs. of 1" carriage bolts.
PASSENGER SIDE
• Slide 2 pcs. of 1" carriage bolts.

For technical support, contact us at 1-800-565-5321 15-U0527 Installation Guide |REV. A1 | Page 7
HARDWARE USED
4× hand-tighten the nuts.
Carriage bolts are already on
the crossbows.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
1.2.2 Install the feet on the crossbar.

For technical support, contact us at 1-800-565-5321 15-U0527 Installation Guide |REV. A1 | Page 8
PHASE 2 – INSTALLATION
2.1 ROOF CLAMPS INSTALLATION
2.1.1 Attach the roof clamps and top roof clamp onto the roof.
NOTE: Picture show 130" wheelbase promaster roof, for all size of promaster vehicle use the mounting
points that are appropriate for your length of cargo.
Attach the roof clamps to the roof.
PUSH
Add the top roof clamps on the roof clamps.
NOTE: The top roof clamp should lay at
on the roof clamp and not slant.
4×
4×