Ranger 3010-RP User manual

INSTALLATION GUIDE
3010-RP CONTOURED PARTITION
Promaster ( Aluminum )

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QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
qCordless Driver
qCordless Impact
qCordless Drill
qMarker
qPlusnut Tool
qPhillips Head Drive Bit
qTape Measure
q3/16" Driver Bit
q7/16" Socket
q1/2" Socket
q13mm Socket
q9/16" Wrench
q3/8" Drill Bit
q1" Hole Saw
q1-1/2" Hole Saw
q1.1 Setup....................................................................................................................................................
q1.1.1 Unpack components; compare with the bill of materials................................................................
q1.1.2 Verify all parts are present...............................................................................................................
q1.1.3 Identify the assembly and installation fastener bags......................................................................
q1.2 Partition assembly................................................................................................................................
q1.2.1 Remove all the PVC from all the parts, then attach the grab handle to the passenger side wing..
q1.2.2 Attach the upper partition and middle partition together................................................................
q1.2.3 Attach both wings to the upper and middle partitions....................................................................
q1.2.4 Attach the bottom partition to the middle partition then attach the plastic oor cavity to
the bottom partition.........................................................................................................................
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5
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6
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Phase 1 - Assembly
q2.1 Tips on how to attach a plusnut...........................................................................................................
q2.1.1 Attach the plusnut using the plusnut gun........................................................................................
q2.1.2 Attach the plusnut using the Ranger plusnut tool...........................................................................
q2.2 Vehicle preparation...............................................................................................................................
q2.2.1 Ceiling and center oor preparation................................................................................................
q2.2.2 Removing screw and attaching plusnut on the van........................................................................
q2.2.3 Driver and passenger sides preparation. .......................................................................................
q2.3 Contoured partition installation............................................................................................................
q2.3.1 Wings and lower partition installation.............................................................................................
q2.3.2 Top partition installation..................................................................................................................
q2.3.3 Plastic oor cavity installation.........................................................................................................
q2.3.4 Apply the warning label on the top partition...................................................................................
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Phase 2 - Installation

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-116 Top Partition 1
30-212 Bottom Partition 1
30-214 Middle Partition 1
30-364 Driver Side Wing 1
30-365 Passenger Side Wing 1
30-451 Plastic Floor Cavity 1
70-350 Grab Handle 1
79-907 Warning Label 1
94-3034 Assembly Fastener Bag 1
94-6093 Assembly Fastener Bag 1
96-3021 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
79-907
30-116
30-214
30-212
30-451
30-365
30-364 70-350

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1.1.3 Identify the Assembly and Installation fastener bags.
Assembly Fastener Bag Hardware Assembly
Hardware AssemblyInstallation Fastener Bag
21×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
21×
Serrated Nut
5/16"-18
ZINC
# 94-116
33×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
21×
Carriage Bolt
5/16"-18 × 5/8"
# 90-484
12×
12×
Serrated Nut
1/4"-20
ZINC
# 94-112
2×
# 90-893 Cap Screw
1/4" × 3/4"
2× 2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
2×
Flat Washer
1/4", 3/4" OD
ZINC
# 98-112
13×
Plusnut .250# 94-130
13×
2×
Hex Bolt
M8-1.25 × 20 CL 8.8 DIN
933 BLACK OXIDE
# 90-666
# 98-122
Lock Washer
Regular 5/6"
ZINC
2×
# 98-118
Lock Washer
Regular 1/4"
ZINC
13×
Hex Bolt
1/14"-20 × 1-1/4"
GR-5 ZINC
# 90-118
11×
Hex Bolt
1/4"-20 × 2"
GR-5 ZINC
# 90-130
2×
# 99-102
2×
Spacer
0.323" ID, × 0.750" OD × 1.125" LONG
NYLON
# 98-158
Retaining Washer
M16 ( 1/4")
NYLON
2×
2×
#90-666 Hex Bolt M8 × 20
#98-122 Lock Washer
#98-116 Flat Washer
11×
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
2×
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#99-102 Spacer
#98-112 Flat Washer
#94-130 Plusnut .250
#98-158 Retaining Washer
#90-484 Carriage Bolt 5/16" × 5/8"
#94-116 Serrated Nut

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PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
1.2.1 Remove all the PVC from all the parts, then attach the grab handle to the passenger side wing.
TOOLS
qCordless Driver
q3/16" Driver Bit
HARDWARE USED
5×
1.2.2 Attach the upper partition and middle partition together.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut

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1.2.3 Attach both wings to the upper and middle partitions.
HARDWARE USED
12×
TOOLS
qCordless Impact
q1/2" Socket
#90-484 Carriage Bolt 5/16" × 5/8"
#94-116 Serrated Nut

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HARDWARE USED
9×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
9×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
1.2.4 Attach the bottom partition to the middle partition then attach the plastic oor cavity to
the bottom partition.

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PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
qCordless Impact
q7/16" Socket
q9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
TOOLS
qCordless Drill
q3/8" Drill Bit or Step Drill
Enlarge these holes if the plusnuts don't t
using 3/8" drill bit or step drill.
TOOLS
qPlusnut Tool
q1" Hole Saw or Knife
HARDWARE USED
4×
# 94-130
Plusnut .250
Cut or drill the plastic cover through the 4 holes,
then Attach plusnuts in the 4 holes.
TOOLS
qPlusnut Tool
HARDWARE USED
1×
# 94-130
Plusnut .250
Attach plusnut on the center hole in the
oor.
2.2.1 Ceiling and center oor preparation.

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TOOLS
qCordless Drill
q1-1/2" Hole Saw
Cut the plastic with a 1-1/2"
hole saw.
TOOLS
qPhillips Head Drive Bit
qCordless Drill
Remove the factory screws.
2.2.2 Removing screw and attaching plusnut on the van.
TOOLS
qPlusnut Tool
Attach plusnuts in the 2 holes.
HARDWARE USED
2×
# 94-130
Plusnut .250

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2.2.3 Driver and passenger sides preparation.
TOOLS
qCordless Drill
q1" Hole Saw
TOOLS
qMarker
Drill through the plastic using the hole saw.
Put the partition in place, then put a mark
on the van through the holes of the driver
and passenger side panels.
TOOLS
qCordless Drill
q3/8" Drill Bit or Step Drill
TOOLS
qPlusnut Tool
Attach plusnuts in the 6 holes.
HARDWARE USED
6×
# 94-130
Plusnut .250
Enlarge the holes if the plusnuts don't t
and make new holes if they don't align
with the panel on the van.

For technical support, contact us at 1-800-565-5321 3010-RP Installation Guide |REV. D1 | Page 12
PHASE 2 – INSTALLATION
2.3 CONTOURED PARTITION INSTALLATION
2.3.1 Wings and lower partition installation.
HARDWARE USED
6×
HARDWARE USED
2×
TOOLS
qCordless Impact
q7/16" Socket
TOOLS
qCordless Impact
q7/16" Socket
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#99-102 Spacer
#98-112 Flat Washer
#98-158 Retaining Washer

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2.3.2 Top partition installation
HARDWARE USED
4×
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
TOOLS
qCordless Impact
q7/16" Socket

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2.3.3 Plastic oor cavity installation.
HARDWARE USED
1×
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
TOOLS
qCordless Impact
q7/16" Socket
HARDWARE USED
2×
#90-666 Hex Bolt M8 × 20
#98-122 Lock Washer
#98-116 Flat Washer
TOOLS
qCordless Impact
q13mm Socket

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2.3.4 Apply the warning label on the top partition.
NOTE: Put the warning label in a
place where it’s easy to see.

For technical support, contact us at 1-800-565-5321 3010-RP Installation Guide |REV. D1 | Page 16
“Congratulations, you have successfully installed your
Contoured Partition!
Thank you for doing business with us.”