Ranger 3010-RP User manual

INSTALLATION GUIDE
3010-RP CONTOURED PARTITION
Promaster ( Aluminum )

For technical support, contact us at 1-800-565-5321 3010-RP Installation Guide |REV. D1 | Page 2
QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
qCordless Driver
qCordless Impact
qCordless Drill
qMarker
qPlusnut Tool
qPhillips Head Drive Bit
qTape Measure
q3/16" Driver Bit
q7/16" Socket
q1/2" Socket
q13mm Socket
q9/16" Wrench
q3/8" Drill Bit
q1" Hole Saw
q1-1/2" Hole Saw
q1.1 Setup....................................................................................................................................................
q1.1.1 Unpack components; compare with the bill of materials................................................................
q1.1.2 Verify all parts are present...............................................................................................................
q1.1.3 Identify the assembly and installation fastener bags......................................................................
q1.2 Partition assembly................................................................................................................................
q1.2.1 Remove all the PVC from all the parts, then attach the grab handle to the passenger side wing..
q1.2.2 Attach the upper partition and middle partition together................................................................
q1.2.3 Attach both wings to the upper and middle partitions....................................................................
q1.2.4 Attach the bottom partition to the middle partition then attach the plastic oor cavity to
the bottom partition.........................................................................................................................
3
3
3
4
5
5
5
6
7
Phase 1 - Assembly
q2.1 Tips on how to attach a plusnut...........................................................................................................
q2.1.1 Attach the plusnut using the plusnut gun........................................................................................
q2.1.2 Attach the plusnut using the Ranger plusnut tool...........................................................................
q2.2 Vehicle preparation...............................................................................................................................
q2.2.1 Ceiling and center oor preparation................................................................................................
q2.2.2 Removing screw and attaching plusnut on the van........................................................................
q2.2.3 Driver and passenger sides preparation. .......................................................................................
q2.3 Contoured partition installation............................................................................................................
q2.3.1 Wings and lower partition installation.............................................................................................
q2.3.2 Top partition installation..................................................................................................................
q2.3.3 Plastic oor cavity installation.........................................................................................................
q2.3.4 Apply the warning label on the top partition...................................................................................
8
8
8
9
9
10
11
12
12
13
14
15
Phase 2 - Installation

For technical support, contact us at 1-800-565-5321 3010-RP Installation Guide |REV. D1 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-116 Top Partition 1
30-212 Bottom Partition 1
30-214 Middle Partition 1
30-364 Driver Side Wing 1
30-365 Passenger Side Wing 1
30-451 Plastic Floor Cavity 1
70-350 Grab Handle 1
79-907 Warning Label 1
94-3034 Assembly Fastener Bag 1
94-6093 Assembly Fastener Bag 1
96-3021 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
79-907
30-116
30-214
30-212
30-451
30-365
30-364 70-350

For technical support, contact us at 1-800-565-5321 3010-RP Installation Guide |REV. D1 | Page 4
1.1.3 Identify the Assembly and Installation fastener bags.
Assembly Fastener Bag Hardware Assembly
Hardware AssemblyInstallation Fastener Bag
21×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
21×
Serrated Nut
5/16"-18
ZINC
# 94-116
33×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
21×
Carriage Bolt
5/16"-18 × 5/8"
# 90-484
12×
12×
Serrated Nut
1/4"-20
ZINC
# 94-112
2×
# 90-893 Cap Screw
1/4" × 3/4"
2× 2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
2×
Flat Washer
1/4", 3/4" OD
ZINC
# 98-112
13×
Plusnut .250# 94-130
13×
2×
Hex Bolt
M8-1.25 × 20 CL 8.8 DIN
933 BLACK OXIDE
# 90-666
# 98-122
Lock Washer
Regular 5/6"
ZINC
2×
# 98-118
Lock Washer
Regular 1/4"
ZINC
13×
Hex Bolt
1/14"-20 × 1-1/4"
GR-5 ZINC
# 90-118
11×
Hex Bolt
1/4"-20 × 2"
GR-5 ZINC
# 90-130
2×
# 99-102
2×
Spacer
0.323" ID, × 0.750" OD × 1.125" LONG
NYLON
# 98-158
Retaining Washer
M16 ( 1/4")
NYLON
2×
2×
#90-666 Hex Bolt M8 × 20
#98-122 Lock Washer
#98-116 Flat Washer
11×
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
2×
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#99-102 Spacer
#98-112 Flat Washer
#94-130 Plusnut .250
#98-158 Retaining Washer
#90-484 Carriage Bolt 5/16" × 5/8"
#94-116 Serrated Nut

For technical support, contact us at 1-800-565-5321 3010-RP Installation Guide |REV. D1 | Page 5
PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
1.2.1 Remove all the PVC from all the parts, then attach the grab handle to the passenger side wing.
TOOLS
qCordless Driver
q3/16" Driver Bit
HARDWARE USED
5×
1.2.2 Attach the upper partition and middle partition together.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut