Rapid 90 L 20/50/1 S User manual

n90 L 20/50/1 S # 61 001
n90 L 20/200/1 S # 61 002
Translation of the original operation manual GB, Stand 07 / 2018
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E

1.
1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of equipment
are checked carefully before delivery for their perfect composition and function.
In case of improper use all rights to claim under guarantee are void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use. Operation
of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the device
professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 3
6. Spare parts and accessories 4
7. Operation 4
8. Maintanance and trouble shooting 4
9. Disposal 4
10. Warranty 4
OPERATION MANUAL
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2. General advice
2.1.During periods of shut-down or working breaks close stopcock of air at the pump to avoid
unintentional supply in case of leak within the main or leaking hose.
2.2.In case of permanent installed grease main it is recommended to built in a security valve
2.3.Pumps and all following parts of unit have an operation pressure of 400 bar . Never turn
the grease pistols towards people, danger of injuries.
2.4.For pipe and hose reels mains only use material suitable to bear 400 bar pressure.
3. Technical data
4. Description
ca. 624 ca. 656
ca. 1231
Übersetzung :1:50 Gewinde Luftanschluss :G 1/4" iG
Fettauslass : G 1/4" aG Gebindegröße : 200 kg
Max. Förderdruck : 400 bar Luftdruck min. / max. : 5-8 bar
Lautstärke : ca. 82 dB Gewicht : ca. 40 kg
Fettklasse : NLGI 000 bis NLGI 2
Ø603
Ø583
Ø530
Ø30
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5. Spare parts and accessories
A
58
6
Pos. Description Art. Nr.
1 Grease pump 90L20/200/1 60 003
2 Grease cover FFD 200 60 536
3 Grease follower plate FFP 200 60 517
4 Flexible grease FVS 04.06 60 505
5 Grease gun P 77 60 501
6
Tripple turning swivel joint grease FDG 06 60 500
7 Air inlet and pressure reducer D/M06 20 506
8 Nozzle KU 100-0 60 518
9 ZSA-coupling ZSA/A 60 537
9
A
1
2
3
4
7
4
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Art.Nr. 60 537
f
b
g
c
a2
d
e
a1
1x c
6. Montage
1x a1
1x a2
1x b
1x d
1x e
1x f
1x g
1
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6
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1 / 2
1 / 2
c
c
Art.Nr. 60 537
g
b+f
1 / 2
a2
1 / 2
1 / 2
a1
3
3
2
1
Glue
2
PTFE

7. Operation
7.1. Connect the pump to the compressed air main. Pump starts running. Keep grease pistol open until
grease flows without splashing.
7.2. For lubricating slip hydraulic nozzle on the grease nipple and operate grease pistol.
7.3. For filling central lubrication systems connect the optional available ZSA adapter, ref-no. 60 537,
picture 3, to the counterpart at the central lubrication system. Proceed like 7.2.
7.4. After operation is finished, disconnect the pump from compressed air. By opening the grease rest
pressure can be release.
8. Maintanence and trouble shooting
8.1. Before every use all parts of the unit which are getting in contact with the medium, pump,
hose and grease pistol have to be checked carefully if there are leaks or damages and if so
eliminated.
8.2. Refill maintenance unit regularly with suitable oil.
Grease
follower plate Flexible grease
Grease cover
Grease oulet
Air inlet and
pressure reducer
Grease gun
Nozzle
KU 100-1
Tripple turning
swivel joint grease
Pic. 3
Pic. 2
7
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9. Disposal
All damaged parts or pollutants as a result of maintanance
or repair must be disposed according to local laws and regulations.
YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
The pertinent regulations for the registration, setting up and
operation of equipment for dealing with materials hazardous to
water must always be complied with by the user.
10. Warranty
10.1 In case of insufficient maintenance, faults on operation, use of not adequate
spare parts or attachments all
liabilities and rights of claim under guarantee are void.
10.2 The manufacturer is not liable for improper use of the container or ignoring
the safety instructions.
10.3 Technical modifications are subject to change without announcement.
Defect Problem Trouble shooting
Pump doesn't
prime
Dust trap too dirty
Clean dust trap at suction port
Air within the pump body Ventilate pump
Delivery rate too
low
Dust trap too dirty
Clean dust trap at suction port
Grease temperature more than
18°C Let grease cooling
Air in delivery Leakage Remove leakage
Pump draws Air Refil grease
Make sure that the suction port is insert to
the grease
Empty grease barrel Change barrel or refill
Pump draws Air Make shure that the suction port is insert
into to the grease
Grease follower plate too small Use suitable grease follower plate
Grease follower plate defect Replace grease follower plate
Pump is running
but no delivery
Fax : [phone] •info @rap i d-g r oup . de
Rap id G r oup Gmb H •Bah n hof s tra ß e 53 -55•6 4 560 Rie d sta d t•Tele f on: + 49 ( 615 8 ) 9 2 980- 0 •
www .rap i d-g r oup . de•
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