Rapid GTK 200/3-E User manual

Translation of the original operation manual GB, Stand 08 / 2020
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E
nGTK 200/3-E # 22 315
nGTK 60/6-E # 22 313
nGTK 60/200/6-E # 22 314

1.
1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of
equipment are checked carefully before delivery for their perfect composition
and function. In case of improper use all rights to claim under guarantee are
void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use.
Operation of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the
device professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 4-8
6. Spare parts and accessories 9
7. Operation 10
8. Maintanance and trouble shooting 10
9. Disposal 11
10. Warranty 11
OPERATION MANUAL
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2

Abmessungen 1940x860x1814-1904
Gew icht ca. 240kg
Tragfähigkeit 800kg
Volumen 230 Ltr.
Versorgung 230V/50Hz
Leistung 0,55 kW
Anschlüsse G 3/4" aG
Gew icht 12,7 kg
Umdrehungen / min 1450
Förderleistung 9 l/min
Förderdruck 12 bar
Betriebstemperatur max. 60°C
GTK
Wanne
Pumpe
2. General advice
Pay attention to a safe stand when setting up the GTK device.
Remove any spilled medium immediately and dispose it according to local
regulations.
Setting up the device within explosion hazard areas is not permitted!
The GTK device is not suitable for setting up outside. Choose a dry and cool area.
Skilled staff may only carry out work on GTK device.
3. Technical data
4. Description
The GTK device consists of an equipement rack with drain pan, oil bar and 3 or 6
pumps designed for a comfortable oil supply.
ca.1940
ca.100
ca.1275
ca.1930
1837
ca.560
ca.795 - 912
ca.1188 - 1279
ca.1814 - 1904
860
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5. Assembling / Installation
2x A7
2x A1
1x A4
3x A3
1x A5
2x A6
B2
B1
1x C1
1x C3
1x C2
x
y
x>y !
x
y
G3
G1
G2
E1
F
E2
M8
H
DIN 933
M 8x12
I
2x J
DIN 603
M 8x55 2x K
DIN 933
M 8x100 4x L
DIN 7991
M 8x20
M
DIN 933
M 8x20
N
DIN 603
M 8x20
O
DIN 125
A 8,4
P
DIN 6797
J 8,4
Q
DIN 934
M 8
R
1x D
DIN 933
M 8x16
1x A2 # 22 315
# 22 313
# 22 314
2x 1x
# 22 315
# 22 313
# 22 314
6x 3x
# 22 315
# 22 313
# 22 314
3x
# 22 315
# 22 313
# 22 314
6x 3x
# 22 315
# 22 313
# 22 314
6x 3x
# 22 315
# 22 313
# 22 314
6m 3m
# 22 315
# 22 313
# 22 314
24x 12x
# 22 315
# 22 313
# 22 314
8x 4x
# 22 315
# 22 313
# 22 314
94x 78x
# 22 315
# 22 313
# 22 314
8x 4x
# 22 315
# 22 313
# 22 314
142x 106x
# 22 315
# 22 313
# 22 314
166x 118x
# 22 315
# 22 313
# 22 314
142x 106x
# 22 315
# 22 313
# 22 314
2x 1x
# 22 315
# 22 313
# 22 314
24x 12x
# 22 315
# 22 313
# 22 314
4x 2x
+
+
1,3m
0,9m
6x
4
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c
a
2x
2x
2x
A1
A2
A6
A7
OQ
R
N
N
NN
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P
P
P
QQR
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R
R
R
L
Q
P
NP
QR
b
3x
A3
N
P
Q
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d
c
b
a
A4
A5
P
1
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R
JP
P
D
D
D
2
Q
R
B1
O
Q
R
B2
P
N
1x
2x
6
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2
3

PN
QR
D
P
R
M
E
NPC2
C3
N
P
N
PC1
NP
1x
2x
Q
4
5
7
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G2
G3
G1
e
c
d
H
F
G1
P
Q
R
G2
b
!
a
6
3x
I
Q
H
6x
6x 6x 6x 6x 6x 6x
3x 3x 3x
+
6x
8
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6. Spare parts and accessories
6
5
4
8
1
2
7
3
10
9
Pos. Description
1 Foot rail
2 Rack
3 Mounting bracket
4 Pump
5 Pressure switch
6 Oilbar
7 Suction hose
8 Return hose
9 Oil connection hose
10 Drain pan
9
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Problem Reason Solution
No current supply Connect to current
Cable defect Replace cable
Pump is not sw itched on Sw itch on pump
Pump is clogged Clean the pump
Pump is defect Contact manufacturer
Suction hose clogged Clean suction hose
Pressure sw itch defect Contact manufacturer
Pump draw s air Check for leaks and if necessary
repair
Pump does not run Check Pump (refer to above
mentioned)
Spigot jammed Repair spigot
Spigott clogged Clean spigot
Barrel is empty Replace barrel
Suction hose not deep enough
inserted
Put suction hose deeply into the
medium
Suction hose defect Repair suction hose
Connections are leaking Seal in again the connections
Pump does not
run
Pump does not
supply
Oil bar does
supply no or only
little oil
Oil bar draw s air
7. Operation
Skilled staff may only carry out all work.
Impurities have tobe removed immediately according to local regulations.
Before operating the GTK device check it for leaks and defects and if necessary
repair.
7.1 Connect to power supply, pumps starts operating.
7.2 Put the bin which shall be filled under the spigot chosen of oil bar
7.3 Operate the tap to get out the oil
7.4 Once the desired amount is reached, return the tap to its original position to
complete the tapping process
7.5 Disconnect power supply.
8. Maintanence and trouble shooting
Check the device from time to time for leaks, damages and impurities and if
necessary remove and repair, in order to prevent damages and accidents.
Skilled staff may only carry out repairs.
There is a risk of electric shock
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9. Disposal
9.1 Completely empty all parts of the equipment ( hoses,
pumps , tanks , etc ) and given case blown out with air .
9.2 Dangerous parts of the appliance must be made unusable
f.e. perforate pressure vessel , deform hose reels , etc.
9.3 Rubber , metals, glass ect. must be separated. Dispose
material fractions according to the local laws and regulations .
YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
The pertinent regulations for the registration, setting up and operation of equipment for
dealing with materials hazardous to water must always be complied with by the user.
10. Warranty
10.1 In case of insufficient maintenance, faults on operation, use of not adequate spare
parts or attachments all liabilities and rights of claim under guarantee are void.
10.2 The manufacturer is not liable for improper use of the container or ignoring the
safety instructions.
10.3 Technical modifications are subject to change without announcement.
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