Rapid GTK 60/2-P User manual

Translation of the original operation manual GB, Stand 11 / 2019
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E
nGTK 60/2-P # 22 304
nGTK 60/3-P # 22 305
nGTK 200/2-P # 22 308
GTK 60/3-P
GTK 200/2-P
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable

1.
1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of
equipment are checked carefully before delivery for their perfect composition
and function. In case of improper use all rights to claim under guarantee are
void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use.
Operation of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the
device professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 4-8
6. Spare parts and accessories 9
7. Operation 10
8. Maintanance and trouble shooting 10
9. Disposal 11
10. Warranty 11
OPERATION MANUAL
[phone]
2

2. General advice
Pay attention to a safe stand when setting up the GTK device.
Remove any spilled medium immediately and dispose it according to local
regulations.
Setting up the device within explosion hazard areas is not permitted!
The GTK device is not suitable for setting up outside. Choose a dry and cool area.
Skilled staff may only carry out work on GTK device.
3. Technical data
4. Description
The GTK device consists of an equipement rack with drain pan, oil bar and 2 or 3
pumps designed for a comfortable oil supply.
Dimensions 1330x860x1814-1904
Weight ca. 186kg
Carrying capacity 500kg
Volume 210 Ltr.
Air pressure inlet 5-8bar
Air connection G 1/4" iG
Conections G 1/2" aG / 1" iG
Weight 4,5 kg
Air consumption 240 l/min
Delivery rate max. 18 l/min
Delivery pressure 24 bar
Noise level ca. 82dB
GTK
Drain pan
Pump
ca.795 - 912
ca.1188 - 1279
860
ca.1814 - 1904
ca.754
ca.1311
1216
ca.1330
ca.100
[phone]
3

5. Assembling / Installation
2x A6
3x A1
1x A3
2x A2
1x A4
2x A5
2x B2
1x B1
1x D1
1x D2
1x A7
x
y
x>y !
x
y
3m F1
F3
F2
1x C1
E1
C2
1x D4
E2
DIN 933
M 8x20
G
DIN 603
M 8x55 2x H
DIN 933
M 8x100 4x I
DIN 7991
M 8x20 4x J
DIN 603
M 8x20 4x K
DIN 125
A 8,4
L
DIN 6797
J 8,4 M
DIN 934
M 8
N
1xD3
1x D5
E3
E4
DIN 7991
M 6x16 2x O
DIN 1587
M 6
2x P
# 22 305
# 22 304
# 22 308
# 22 305
# 22 304
# 22 308
2x 3x
# 22 305
# 22 304
# 22 308
4x 3x
# 22 305
# 22 304
# 22 308
2x 3x
# 22 305
# 22 304
# 22 308
2x 3x
# 22 305
# 22 304
# 22 308
2x 3x
# 22 305
# 22 304
# 22 308
2x 3x
# 22 305
# 22 304
# 22 308
2x 3x
# 22 305
# 22 304
# 22 308
# 22 305
# 22 304
# 22 308
42x 44x
# 22 305
# 22 304
# 22 308
56x 58x
# 22 305
# 22 304
# 22 308
56x 58x
# 22 305
# 22 304
# 22 308
56x 58x
+
+
1,3m
0,9m
4
[phone]

d
a
2x
2x
2x
A1
A1
A5
A6
H
M
N
G
G
GG
L
L
L
L
MMN
N
N
N
N
I
M
L
GL
MN
b
2x
A2
G
L
M
N
d
c
b
a
A3
A4
L
c
1
[phone]
5

A7
B2 K
M
N
M
N
L
G
B1
6
[phone]
2
3

O
P
D2
D5
D1
D3
D4
G
L
M
N
C
C1
M
N
J
L
4
5
C2
3x
2x
7
[phone]

c
a
g
F2
F1
E4
E1
E2
E3
GL
MN
d
F3
e
F1
F2
b
f
3x
2x
+
8
[phone]

6. Spare parts and accessories
6
5
4
3
1
2
7
8
9
Pos. Description
1 Foot rail
2 Rack
3 Suction hose
4 Pump
5 Pressure reducer
6 Oilbar
7 Air maintenance unit
8 Air hose
9 Collection pan
9
[phone]

7. Operation
Skilled staff may only carry out all work.
Impurities have tobe removed immediately according to local regulations.
Before operating the GTK device check it for leaks and defects and if necessary
repair.
In times out of work the system must be depressurized to prevent damages and
accidents.
7.1 Connect to air supply. Open the ball cock of compressed of pneum.
maintenance unit. The pumps start operating.
7.2 Put the bin which shall be filled under the spigot chosen of oil bar
7.3 Operate the tap to get out the oil
7.4 Once the desired amount is reached, return the tap to its original position to
complete the tapping process
7.5 Close the ball cock of pneum. maintenance unit and cut off the air supply.
8. Maintanence and trouble shooting
Check the device from time to time for leaks, damages and impurities and if
necessary remove and repair, in order to prevent damages and accidents.
Skilled staff may only carry out repairs.
Problem Reason Solution
No air supply Connect to air supply
Flexible air hose defect Replace hose
Ball cock closed at air supply Open ball cock
Pump is colgged Clean the pump
Pump is defect Contact manufacturer
Suction hose clogged Clean suction hose
Pressure reducer defect Replace pressure reducer
Pump does draw air Check for leaks and if necessary
repair
Pump does not run Check pump - refer to above
mentioned
Spigot jammed Repair spigot
Spigot clogged Clean spigot
Barrel is empty Replace barrel
Suction hose not deep enough
inserted
Put suction hose deeply into the
medium
Suction hose defect Repair suction hose
Connections are leaking Seal in again the connections
Pump does not
run
Pump does not
supply
Oilbar does
supply no or onls
little oil
Oil bar draw s air
10
[phone]

9. Disposal
9.1 Completely empty all parts of the equipment ( hoses,
pumps , tanks , etc ) and given case blown out with air .
9.2 Dangerous parts of the appliance must be made unusable
f.e. perforate pressure vessel , deform hose reels , etc.
9.3 Rubber , metals, glass ect. must be separated. Dispose
material fractions according to the local laws and regulations .
YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
The pertinent regulations for the registration, setting up and operation of equipment for
dealing with materials hazardous to water must always be complied with by the user.
10. Warranty
10.1 In case of insufficient maintenance, faults on operation, use of not adequate spare
parts or attachments all liabilities and rights of claim under guarantee are void.
10.2 The manufacturer is not liable for improper use of the container or ignoring the
safety instructions.
10.3 Technical modifications are subject to change without announcement.
11
[phone]

Fa x : + 49 (6 1 5 8 ) 9298 0 - 5 0 •
in f o @ r apid - g r o u p.de
Ra p i d Grou p G m b H•Bah n h o f straß e 5 3 -55•64 5 6 0 Rieds t a d t •Telefo n : + 4 9 (6 1 5 8 ) 9298 0 - 0 •
ww w . r a pid- g r o u p .de•
12
[phone]