Rapid ABS 1000 A-LKW User manual

nABS 1000 A-LKW # 28 260
nABM 1000 LKW # 28 261
Translation of the original operation manual GB, Stand 01 / 2018
ABS 1000-LKW
i
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable

1. Safety instructios
· Please observe: This operation manual contains all necessary information. Please read
carefully to avoid damages and faults. All Rapid pieces of equipment are checked carefully
before delivery for their perfect composition and function. In case of improper use all rights
to claim under guarantee are void.
· Make sure that only skilled staff is working with this device in order to prevent damages
and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and contamination may
damage device.
· Before using the device make sure that it is not contaminated to prevent any injury. Avoid
any contamination of device as well as of environment. In case of any contamination during
operation of device take care that it is immediately and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident prevention
· Only use this device conforming to its purpose and function. Improper use can cause severe
injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam can cause
severe injuries.
· Before use always check the device for damages and leaks. In case of any damage or leak
make sure that it is repaired professionally before use. Operation of defect device may
cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop device
immediately to prevent injuries. Before next use make sure that the device professionally
repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 3
6. Spare parts and accessories 4
7. Operation 4
8. Maintanance and trouble shooting 4
9. Disposal 4
10. Warranty 4
OPERATION MANUAL
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2. Operating conditions
2.1 Environmental conditions
TEMPERATURE: Min. -10°C（14°F） / Max. +60°C(140°F)
RELATIVE HUMIDITY: Max. 90%
ATTENTION!
THE MOTORS ARE NOT OF AN ANTI-EXPLOSIVE TYPE.
ATTENTION!
It is the installer’s responsibility to use tubing with adequate
characteristics.
ATTENTION!
The temperature limits shown apply to the pump components
and must be respected to avoid possible damage or malfunction.
2.2 Electrical power supply
Depending on the model, the pump must be supplied by a single-phase
alternating current line whose nominal values are shown in the table in
Paragraph B1 – ELECTRICAL SPECIFICATIONS.
The maximum acceptable variations from the electrical parameters are:
Voltage: +/-5% of the nominal value
Frequency: +/-2% of the nominal value
ATTENTION!
Power from lines with values outside the indicated limits can damage
the electrical components.
2.3 Working cycle
The pumps are designed for continuous use under maximum back pressure.
ATTENTION!
Functioning under by-pass conditions is only allowed for brief periods
of time (2-3minutes maximum).
2.4 Fluids permitted
• Chemical products: Urea, weak acid & weak alkaline fluid etc.
• Water
Moving and transport
Given the limited weight and size of the pumps (see overall dimensions), moving the pumps do not
require the use of lifting devices.
The pumps were carefully packed before shipment. Check the packing material on delivery and store in
the dry place.
3. Technical data
Dimensions (LxBxH) (mm) 326x205x306
Suct ion line G1" /DN 19/1,5m
Dispensing line G1" /DN 19/6m
Weight (kg) 15
Sound level (db) w it h 1m distance to device <80
Suct ion capacity (l/min) 25
Voltage (V) 230 (50Hz)
Power input (kW) 0,37
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4. Description
Pump: Self-priming, volumetric, diaphragm pump, equipped with by-pass valve.
Motor: Asynchronous motor, single-phase, 2 pole, closed type (protection class IP55 in conformance
with EN 60034-5-86 regulations), self-ventilated.
5. Assembling / Installation
Item No. Pump model Nozzle Flow meter
28 260 ABS 1000 A auto +
28 261 ABS 1000 manual +
1x a1
1x a2
3x b1
1x c1
4x g
4x h
4x j
4x k
1x b2
1x b3
1x b4
1x d1
2x e
1x c3
1x b5
DIN 6921
M6 x 25
DIN 6923
M6
1x b6
1x d2
ABS 1000 ABS 1000 A
1x c2
306
345
24
ca.213
326
10
4
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b1
b5
b4
1
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5

6
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a2
c1
a1
kjh
c3
c2
3
2.
1.
4
32

b3
5
b6
g
g
b2
e
61
3
7
6
5
7
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d1
g
g
e
d2
ABS 1000 A
d1
g
1.
2.
8
9
8
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6. Spare parts and accessories
7
9
11 4
3
611
3
5
8
12
12
1
2
ca.141
ca.94
ca.1157
326
306
ca.434
24
ca.213
10
10
11
12
11
10
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No. Description Qty. No. Description Qty.
1 Mounting plate 1 8 SEC-AB (# 28 272) 1
2 Mounting set pump (12 pts.) 1 9 ZP 12 AB (# 28 257) 1
3 Elbow 1 9 ZPA-AB (# 28 256) 1
4 AB-Z (# 21 015) 1 10 ABP 35 (# 28 264) 1
5 CDS-AB (# 28 271) 1 11 Clamp set (4 pts.) 1
6 Suction connection hose 1,5m 12 Hose nipple 2
7 Delivery hose 6,5m
7. Operation
6.1.If using flexible tubing, attach the ends of the tubing to the tanks. In the
absence of an appropriate slot, solidly grasp the delivery tube before beginning
dispensing.
6.2 Before starting the pump, make sure that the delivery valve is closed
(dispensing nozzle or line valve).
6.3.Turn the ON/OFF switch to ON. The by-pass valve allows functioning with the
delivery closed only for brief periods.
6.4 Open the delivery valve, solidly grasping the end of the tubing.
6.5 Close the delivery valve to stop dispensing.
6.6 When dispensing is finished, turn off the pump.
ATTENTION!
Function with the delivery closed is only allowed for brief periods (2-3
minutes maximum).
After using, make sure the pump is turned off.
8. Maintenance and trouble shooting
All models are designed and constructed to require a minimum of maintenance.
In any case always bear in mind the following basic recommendations for a good functioning of the
pump:
- On a weekly basis, check that the tubing joints have not loosened, to avoid
any leakage.
- On a monthly basis, check the pump body and keep it clean of any impurities.
- On a weekly basis, check and keep clean the line suction filter.
- On a monthly basis, check that the electric power supply cables are in good
condition.
Problem Possible cause Correct iv act ion
the motor is not
turning
lack of electrical power check the electrical connection
motor problems contact t he service department
the motor turns
slowly when st art ing
low volt age in the elect ric
pow er line
bring the volt age back within t he
anticipated limits
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9. Disposal
In the event of maintenance or demolition of the machine, do not disperse contaminated
parts into the environment.
Refer to local regulations for their proper disposal.
10. Liability and Guarantee
10.1 In case of insufficient maintenance, faults on operation, use of not adequate
spare parts or attachments all liabilities and rights of claim under guarantee are
void.
10.2 The manufacturer is not liable for improper use of the container or ignoring the
safety instructions.
10.3 Technical modifications are subject to change without announcement.
8. Maintenance and trouble shooting
Problem Possible cause Correctiv act ion
low or no ow rate low level in the suction tank rell the tank
filter clogged clean the filter
excessive suction pressure lower the pump with respect to the
level of the tank or increase the cross-
section of the tubing
high loss of head in the delivery
circuit (working with the by-pass
open)
use shorter tubing or of greater
diameter
air entering the pump or suction
tubing
check the seals of the connections
a narrow in the suction tubing use tubing suitable for working under
suction pressure
the suction tubing is resting on the
bottom of the tank
raise the tubing
Nozzle clogged Clean nozzle with warm water
increase pump noise cavitation occuring reduce suction pressure
irrregular functioning of the by-
pass
dispense fluid until air is purged from
the by-pass system
Leaks inside system
Immediately switch off pump
and/or disconnect from power
Immediately switch off pump and/or
disconnect from power
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Fax: +49 ( 6158) 92980 - 50•
info @ rapid -grou p .de
Rapi d Grou p Gmb H •Bahn h ofstr a ße 5 3 -55•64 5 60 Ri edsta d t•Te lefo n :+49 ( 6158 ) 9298 0 -0•
www. r apid- group . de•
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