Rapid ABS 200 A-PKW User manual

Translation of the original operation manual GB, Stand 08 / 2019
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable
nABS 200 A-PKW # 28 278
nABS 200 Z-PKW # 28 228
ABS 200 A-PKW

1.
1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of
equipment are checked carefully before delivery for their perfect composition
and function. In case of improper use all rights to claim under guarantee are
void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use.
Operation of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the
device professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 3
6. Spare parts and accessories 4
7. Operation 4
8. Maintanance and trouble shooting 4
9. Disposal 4
10. Warranty 4
OPERATION MANUAL
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2. Operating conditions
2.1 Environmental conditions
TEMPERATURE: Min. -10°C（14°F） / Max. +60°C(140°F)
RELATIVE HUMIDITY: Max. 90%
ATTENTION!
THE MOTORS ARE NOT OF AN ANTI-EXPLOSIVE TYPE.
ATTENTION!
It is the installer’s responsibility to use tubing with adequate
characteristics.
ATTENTION!
The temperature limits shown apply to the pump components
and must be respected to avoid possible damage or malfunction.
2.2 Electrical power supply
Depending on the model, the pump must be supplied by a single-phase
alternating current line whose nominal values are shown in the table in
Paragraph B1 – ELECTRICAL SPECIFICATIONS.
The maximum acceptable variations from the electrical parameters are:
Voltage: +/-5% of the nominal value
Frequency: +/-2% of the nominal value
ATTENTION!
Power from lines with values outside the indicated limits can damage
the electrical components.
2.3 Working cycle
The pumps are designed for continuous use under maximum back pressure.
ATTENTION!
Functioning under by-pass conditions is only allowed for brief periods
of time (2-3minutes maximum).
2.4 Fluids permitted
• Chemical products: Urea, weak acid & weak alkaline fluid etc.
• Water
Moving and transport
Given the limited weight and size of the pumps (see overall dimensions), moving the pumps do not
require the use of lifting devices.
The pumps were carefully packed before shipment. Check the packing material on delivery and store in
the dry place.
3. Technical data
Dimensions (LxBxH) (mm) (barrel incl.) 652-717x240x1290
Suction line G3/4" /DN 19/1,5m
Dispensing line G3/4" /DN 19/6,5m
Weight (kg) 10
Sound level (db) with 1m dist ance t o device <80
Suction capacity (l/min) 10
Voltage (V) 230 (50Hz)
Power input (kW) 0,12
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Item No. Pump model Nozzle Flow meter
28 278 ABS 200 A-PKW auto -
4. Description
Pump: Self-priming, volumetric, diaphragm pump, equipped with by-pass valve.
Motor: Asynchronous motor, single-phase, 2 pole, closed type (protection class IP55 in conformance
with EN 60034-5-86 regulations), self-ventilated.
5. Assembling / Installation
1x a1
1x a2
3x b1
1x a4 4x j
4x f
1x b2
1x b3
1x b4
1x b5
ISO 7380
M5 x 12
2x a3
1x b6
1x e
4x m
4x n
4x o
DIN 912
M5 x 20
DIN 934
M5
DIN 125
A5,3
DIN 6797
J5,3
4x p
1x d
ABS 200 Z-PKW
ABS 200 A-PKW
i
1x b7
1x l
2x k
2x i
2x g
4x h
DIN 912
M8 x16
DIN 125
A8,4
DIN 980V
M8
ca.262
0
16
29
42
55
68
ca.341
584
ca.117
ca.725
1x c1
2x c2
4
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b5
b1
b4
l
k
b7
1
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5

f
a3
a1
a2
g
h
h
i
a4
m
c1
n
o
p
6
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3
2

b2
jb6
b3
5
j
b6
c2
67
5
4
7
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1.
2.
d
j
e
c2
ABS 200 Z-PKW
i
j
8
8
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9
2
5
10
7
1
4
3
6
8
6. Spare parts and accessories
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7. Operation
6.1.If using flexible tubing, attach the ends of the tubing to the tanks. In the
absence of an appropriate slot, solidly grasp the delivery tube before beginning
dispensing.
6.2 Before starting the pump, make sure that the delivery valve is closed
(dispensing nozzle or line valve).
6.3.Turn the ON/OFF switch to ON. The by-pass valve allows functioning with the
delivery closed only for brief periods.
6.4 Open the delivery valve, solidly grasping the end of the tubing.
6.5 Close the delivery valve to stop dispensing.
6.6 When dispensing is finished, turn off the pump.
ATTENTION!
Function with the delivery closed is only allowed for brief periods (2-3
minutes maximum).
After using, make sure the pump is turned off.
8. Maintenance and trouble shooting
All models are designed and constructed to require a minimum of maintenance.
In any case always bear in mind the following basic recommendations for a good functioning of the
pump:
- On a weekly basis, check that the tubing joints have not loosened, to avoid
any leakage.
- On a monthly basis, check the pump body and keep it clean of any impurities.
- On a weekly basis, check and keep clean the line suction filter.
- On a monthly basis, check that the electric power supply cables are in good
condition.
Problem Possible cause Correctiv act ion
t he mot or is not
turning
lack of electrical power check the elect rical connection
motor problems contact the service department
the mot or turns
slowly when starting
low voltage in the electric
pow er line
bring the volt age back within the
ant icipated limits
No. Description Qty. No. Description Qty.
1 Mounting plate (4501.70023) 1 7 ZPA-AB/Z (# 28 283) 1
2 Mounting set pump (16 pts.) 1 7 ZPA 15 AB (# 28 275) 1
3 Clamp set (4 pts.) 1 8 Delivery hose 6,5m
4 Suction connection hose 1,5m 9 ABP 10230/1 (# 28 223) 1
5 CDS-AB (# 28 271) 1 10 Hose nipple 1
6 SEC-AB (# 28 272) 1
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8.1 Bleed pipe system after changing barrel
8.1.1 Change barrel and reconnect any pipe.
8.1.2 Open second hole of barrel (A).
8.1.3 Disconnect delivery hose from automatic nozzle (B)
and insert deliveryhose into second hole of barrel (A).
8.1.4 Switch on pump (C) and run pump until suction and
delivery hose are filled.
8.1.5 Switch off pump (C) and reconnect delivery hose (B)
to automatic nozzle (B).
9. Disposal
In the event of maintenance or demolition of the machine, do not disperse contaminated parts into
the environment.
Refer to local regulations for their proper disposal.
10. Liability and Guarantee
10.1 In case of insufficient maintenance, faults on operation, use of not adequate spare parts
or attachments all liabilities and rights of claim under guarantee are void.
10.2 The manufacturer is not liable for improper use of the container or ignoring the safety
instructions.
10.3 Technical modifications are subject to change without announcement.
8. Maintenance and trouble shooting
Problem Possible cause Correctiv action
low or no ow rate low level in the suction tank rell the tank
filter clogged clean the filter
excessive suction pressure lower the pump with respect to the
level of the tank or increase the cross-
section of the tubing
high loss of head in the delivery
circuit (working with the by-pass
open)
use shorter tubing or of greater
diameter
air entering the pump or suction
tubing
check the seals of the connections
a narrow in the suction tubing use tubing suitable for working under
suction pressure
the suction tubing is resting on the
bottom of the tank
raise the tubing
Nozzle clogged Clean nozzle with warm water
increase pump noise cavitation occuring reduce suction pressure
irrregular functioning of the by-
pass
dispense fluid until air is purged from
the by-pass system
Leaks inside system
Immediately switch off pump
and/or disconnect from power
Immediately switch off pump and/or
disconnect from power
A
B
C
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Fa x : + 49 (61 5 8) 929 80- 5 0•
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