Raptor Series 1804-0144BT User manual

Your satisfaction is important to us, please let us help!
If you have any questions or concerns during the installation, our support representa-
tives are available to assist you.
Please call: 1-877-769-3765 or Live Chat at www.raptorseries.com
If you have damaged or missing parts please contact the company you purchased the
product from and notify them of the issue right away.
CAUTION: Do not install damaged parts!!!
Raptor Series Truck Accessories| 1489 Salmon Way, Hayward, CA 94544 | P:877.769.3765 | F: 877.875.7446 | E: [e-mail]

Easy Return/Easy Exchange
Want to return an item or exchange? Not satisfied with purchase?
No problem. We strongly believe in service after the sale and we stand behind our products
and our service to you, our valued customer. There is no problem we can’t solve for you!
Items that have been installed and/or damaged after receipt, are no longer in new and
ready-to-sell condition and cannot be refunded, replaced or exchanged unless it has a man-
ufacturer defect or was damaged in shipping. In addition, we cannot accept return on items
that are not in the original packaging. Items returned in poor condition or having parts
missing will not be credited.
Please note: Your request for return or replacement must be initiated within 30 days of
delivery of your merchandise.
Did your order arrive damaged?
Please do not install damaged products. Contact the company you purchased your product
from as soon as possible and notify them of the damages. They will make arrangements
with you to assist with the problem.
Did you order the wrong part or receive the wrong item?
Don’t worry. From time to time human error can result in problems with ordering or ship-
ping. Contact the company you purchased your product from as soon as you notice the
error. Every company has their own policy on returning parts that have been ordered incor-
rectly or shipped incorrectly.
In the event that you need to ship your part back to return/exchange, please ship to the
warehouse below:
CYC Returns Warehouse
2415 Cathy Lane
Jasper, IN 47546
Raptor Series Truck Accessories| 1489 Salmon Way, Hayward, CA 94544 | P:877.769.3765 | F: 877.875.7446 | E: [e-mail]

For Powder Coated Steel Products
CYC Engineering, Inc. guarantees the original purchaser of our products
a limited ten (10) year warranty from the date of original purchase
against manufacturer defects in materials, workmanship and finish under
normal use. The step pads are covered under warranty for 1 year. This
warranty does not include damage resulting from road hazards such as
gravel or other debris, product misuse, improper installation, impair-
ments from accidents, product modifications, product neglect or
scratches during the life of the product. This limited ten year warranty
applies only to new products and is limited to the repair or replacement
of company’s products. Warranty does not include costs of removal,
installation, labor, inconvenience or consequential damages. Original
purchaser must return defective merchandise along with the purchase
receipt, to the original place of purchase.
For Stainless Steel Products
CYC Engineering, Inc. guarantees the original purchaser of our products
a limited lifetime warranty from the date of original purchase against
manufacturer defects in materials, workmanship and finish under normal
use. The step pads are covered under warranty for 1 year. This warranty
does not include damage resulting from road hazards such as gravel or
other debris, product misuse, improper installation, impairments from
accidents, product modifications, product neglect or scratches during
the life of the product. This limited lifetime warranty applies only to new
products and is limited to the repair or replacement of company’s prod-
ucts. Warranty does not include costs of removal, installation, labor,
inconvenience or consequential damages. Original purchaser must return
defective merchandise along with the purchase receipt, to the original
place of purchase.
LIMITED TEN (10) YEAR WARRANTY
LIMITED LIFETIME WARRANTY
Raptor Series Warranty

1804-0144BT
DROP STEP
Tools Required:
Torque Specifications:
For Rocker Panel Mount Installations
M8 through M12 bolts and nuts are set to 15-20 ft lbs.
1
13MM SOCKET
RATCHET TORQUE
WRENCH
Components: Hardware:
Rev 1
1804-0144BT
1. Remove all contents from the
package and check steps for any
damage. Also, verify that all
components and hardware listed
above are included before you
begin installation.
2. Read installation manual and
installation drawing completely.
Understand all brackets and bolts
before installation.
3. Begin installation on the driver’s
side. Align Brackets as shown.
Note: When installing the brackets and bars, all hardware must be left loose until all the items are attached.
Driver Side
Step Bar
Qty 1
Passenger
Side Step Bar
Qty 1
Driver Side
Rear Bracket
Qty 1
Passenger Side
Rear Bracket
Qty 1
Front Brackets
Qty 2
Center Brackets
Qty 2
Front Armor Plates
Qty 2
M8 x 30 mm
Hex Head Bolts
Qty 24
M8 Lock
Washers
Qty 24
M8 Flat
Washers
Qty 36
M8 Hex Head
Nuts
Qty 12
3
Driver Side

2
Rev 1
1804-0144BT
Front
ROCKER
PANEL
4. Align the Front, Center and
Rear Driver’s Side Brackets with
the indicated holes located on
the Rocker Panel of the vehicle.
5. Fasten the Front, Center and
Rear Brackets to the Rocker
Panel using two (2) M8 x 30MM
Hex Head Bolts, two (2) M8 Flat
Washers and two (2) M8 Lock
Washers per bracket as shown.
5 5
FRONT
BRACKET
REAR
BRACKET
CENTER
BRACKET
Rear Bracket Center Bracket Front Bracket
5
4a

1804-0144BT
Installing the Step Bar
6. Line up mounting points on
the step bar with the mounting
holes in each bracket.
7. Fasten the step bar to each
bracket using two (2) M8 x 30
mm Hex Head Bolts, two (2) M8
Lock Washers, four (4) M8 Flat
Washers and two (2) M8 Hex
Head Nuts.
8. Adjust the bars front/back
and up/down to desired
placement. Once you have the
step positioned, tighten until the
split lock washer is flat between
the bolt head and flat washer. Do
not over tighten.
9. When all hardware is in place,
everything must be tightened.
See page 1 for torque
specifications. Repeat these
steps for opposite side
installation.
OPTIONAL:
If you wish to install the Front
Armor Plates, begin by
thoroughly cleaning the front
side of the front step where the
Front Armor Plate will attach.
1. Remove adhesive protection
from the Front Armor Plate.
2. Carefully line up with the front
side of the front step. Be careful
not to let the side overhang as
they could peel o over time.
Once lined up, firmly press the
Front Armor Plate on the step to
ensure complete adhesion.
Repeat these steps for opposite
side.
3
Driver Side
M8
12x
12x
24x
12x
Rev 1
1
2
MOUNTING POINTS
ON INSIDE OF STEP BAR
7
MOUNTING
BRACKET