Raytools BW101-GS Series User manual

BW101-GS SERIES
2KW Handheld Laser Processing Head (Single Galvo Type)- User Manual

V1.2 RayTools AG © Copyright
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BW101-GS SERIES 2KW Handheld Laser Processing Head-User Manual
Thank you for choosing our product!
This manual describes the installation and commissioning of laser head in details so that you can
use this product quickly. You can consult us directly for more details.
Due to the continuous updating of product functions, the product you receive may differ from the
introduction in this manual in some aspects.
We reserve all rights in this document including the issued patents and other registered
commercial ownership related to this document. It is strictly prohibited to use this document in an
improper way especially to copy and disseminate it to third parties.
If you find any errors in this document, please inform us as soon as possible. The data contained in
this manual is only used to describe the product and shall not be regarded as a statement of
security interest.
For the benefit of our customers, we will constantly try to ensure that the products we develop
comply with the latest technology.
RayTools AG
Email: [e-mail]
Website: www.raytools.ch

V1.2 RayTools AG © Copyright
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BW101-GS SERIES 2KW Handheld Laser Processing Head-User Manual
Disclaimer
⚫We reserve the right to change the design in order to improve the quality or expand the
application or comply to manufacturing workmanship.
⚫We will not bear any responsibility for losses and accidents caused by wrong operation or
improper handling of our products.
⚫Dismantling of product will lose all warranty claims excluding the normal replacement of worn
parts and components required for maintenance or commissioning operations.
⚫Unauthorized modification of products or use of non-original spare parts will directly lead to
the invalidation of warranty and liability exemption.
⚫It is recommended to only use the spare parts provided by us or submit them to us or the
designated professional team for installation.
Use Regulations
⚫Ensure that the product is used in a dry environment.
⚫Ensure that the product is used in the environment required by EMC standards.
⚫The product is only allowed to run within the parameters specified in the technical data.
Personnel Responsibilities
⚫Be familiar with the basic provisions of work safety & accident prevention and have received
equipment operation guidance.
⚫Read and understand basic safety instructions and operations.
⚫You must have studied the relevant regulations and safety instructions and understand the
possible hazards.
⚫Comply with relevant regulations and implement corresponding protective measures.
Safety Instructions
Prevent Electric Shock
⚫Parts of the laser head such as nozzle, sensor, sensor interface and attached fasteners

V1.2 RayTools AG © Copyright
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BW101-GS SERIES 2KW Handheld Laser Processing Head-User Manual
may not be fully protected by the ground wire due to function fault. These parts may have low
voltage. When installing electrical equipment, please pay attention to taking anti electric shock
measures for relevant personnel.
Guard against Danger
⚫Never put your hands or other body under the laser head.
⚫Repair and maintenance work can only be carried out after the power is turned off.
⚫Do not exceed the specified maximum pressure.
⚫It must be ensured that the laser head is in normal condition at all times.
⚫All fasteners such as bolts and nuts must be tightened.
Laser Caution
⚫Avoid direct laser radiation or scattering to the skin.
⚫Do not stare at the laser beam even when wearing optical equipment.
⚫Use special laser protective eyeglasses that meet the requirements of safety standards IEC
60825-1.
Prevent Waterway Corrosion
⚫In order to avoid corrosion, use the specified coolant and comply with relevant requirements
and specified maintenance intervals.
Noise Prevention
⚫The corresponding measures shall be specified or explained and observed in order to prevent
personnel from being harmed by noise when the cutting air pressure is high.
Storage and Transportation
⚫Observe the storage temperature range allowed by the technical data.
⚫Take reasonable measures to prevent fire, vibration or impact.
⚫Do not store in or near the magnetic field.

V1.0 RayTools AG © Copyright
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BW101-GS SERIES 2KW Handheld Laser Processing Head -User Manual
Index
1Laser Processing Head ............................................................................................................1
1.1 QBH Connection...................................................................................................................1
1.2 Dismantling and Mounting of Cover Glass...........................................................................2
1.3 Daily Inspection....................................................................................................................3
2Controller ................................................................................................................................4
2.1 Overall Wiring.......................................................................................................................4
2.2 Wiring from HMI Panel to Controller ...................................................................................6
2.3 Wiring from Laser to Controller ...........................................................................................6
2.4 Wiring from Laser Processing Head to Controller................................................................7
2.5 Wiring from Power Supply to Controller..............................................................................7
2.6 Wiring from Gas Valve and Chiller to Controller ..................................................................9
2.7 Wiring from Wire Feeder to Controller..............................................................................10
3Wire Feeder...........................................................................................................................10
3.1 Installation of Wire Feeder.................................................................................................11
3.2 Operation of Wire Feeder ..................................................................................................13
3.3 Troubleshooting of Wire Feeder ........................................................................................16
3.4 Daily Maintenance of Wire Feeder.....................................................................................17
3.5 Supplementary Regulation of Auto Wire Feeding..............................................................18
4Connection of Wire Feeding Mechanism to Laser Processing Head ....................................18
5HMI........................................................................................................................................19
5.1 Home ..................................................................................................................................19
5.2 Setting.................................................................................................................................20
5.3 Process................................................................................................................................22
5.4 Monitoring..........................................................................................................................23
5.5 Function Switch ..................................................................................................................24
5.6 About..................................................................................................................................25
6Auxiliary Function .................................................................................................................25
6.1 Cut ......................................................................................................................................25
6.2 WeldSeam Clean.................................................................................................................29
6.3 Remote Clean .....................................................................................................................33
7Option Table of Welding Nozzle and Wire Feeding Nozzle...................................................36
8Troubleshooting Table...........................................................................................................37
9Reference Table of Welding Process.....................................................................................38