RealFlame MAGIGLO SERIES Installation instructions

MAGIGLO®SERIES
INSTALLATION & OPERATING MANUAL
The Magiglo series of decorative fires are suitable to be installed into a
masonry or approved prefabricated fireplace and are designed to operate
with Natural and Propane gases only. Approval Number GM 10098.
VERSION 20

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WARRANTY INFORMATION
The benefits provided to you under the following warranty are in addition to any other rights and remedies available to
you under the law.
1. Warranty
If:
(a) during the first 15 years from the date of purchase (Firebox Warranty Period), there is a defect in the firebox of
the Real Flame Gas Burner; or
(b) during the first 2 years from the date of purchase (Parts Warranty Period), there is a defect in the gas valves or
other parts of the Real Flame Gas Burner,
due to improper workmanship or material, Real Flame will replace or repair the Real Flame Gas Burner without
charge. Any replacement product is warranted only for the time remaining on the original Firebox Warranty
Period or the Parts Warranty Period as relevant.
2. Registration
You must register to receive the benefit of this warranty by completing the warranty registration on our website
(www.realflame.com.au) or completing and mailing the attached registration card within 30 days of purchase of
your Real Flame Gas Burner (or, if the Real Flame Gas Burner is fitted to a new home, within 30 days of the date
of settlement of purchase of such new home).
3. Exclusions
Real Flame is not obliged to replace or repair the Real Flame Gas Burner under clause 1 if:
(a) it has been improperly stored, installed, connected, used, operated or repaired, or damaged, abused, tampered
with, altered (without our written approval), or not maintained in strict accordance with our installation and
operating instructions; or
(b) it has been installed in an outdoor setting.
4. Limit of Liability
The warranty provided under this warranty is limited to replacement or repair of the Real Flame Gas Burner only,
at our option. To the extent permitted by law, Real Flame excludes liability for consequential loss or any other
loss or damage caused to property or persons arising from any cause whatsoever, and damage arising from
normal wear and tear.
5. Claiming under the Warranty
In order to claim under this warranty you must, within the Firebox Warranty Period or the Parts Warranty Period
(as relevant), contact Real Flame, providing the original proof of purchase and the details below:
Supplier Name___________________________________________________________________________
Date Of Purchase / settlement of property if new home _________________
Model / Serial Number_______________________
This warranty does not cover the cost of claiming under the warranty or transporting the Real Flame Gas Burner to and
from the supplier.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
If you would like to speak to someone about your Real Flame Gas Burner or claiming under this warranty, please
contact the Real Flame Service Warranty Desk on 1300 554 155.
Glen Dimplex Australia Pty Ltd ACN 69 118 275 460
Head Office: 1340 Ferntree Gully Road, Scoresby 3179
Telephone: [phone] Facsimile: [phone]

INSTALLATION NOTICE
The installation of this appliance is only to be carried out by an authorised person in accordance
with the Manufacturer’s Instructions, local gas fitting regulations, AS/NZS5601.1-2013 installation
code for gas burning appliances and any other relevant statutory regulations.
In all cases the installation of this appliance shall meet the requirements as set out in
AS/NZS5601.1-2013
N TE: A slight smell may be apparent for the first few hours of use. This is due to the heat
resistant paint curing. It is recommended to open windows in the room for the first lighting of the
fire. In some instances a slight discolouration may occur inside the firebox. This is a normal
condition and is not covered by warranty.
IMPORTANT SAFETY NOTICES
D N T PLACE ARTICLES N R AGAINST THIS APPLIANCE.
D N T USE R ST RE FLAMMABLE MATERIAL NEAR THE APPLIANCE.
D N T SPRAY AER S LS IN THE VICINITY F THIS APPLIANCE WHILST IT IS IN PERATI N.
CARE MUST BE TAKEN T ENSURE THAT ANY RETURN AIR REGISTER R EXHAUST SYSTEM
D ES N T ADVERSLEY AFFECT THE PERATI N F THE APPLIANCE R DRAUGHT F
CHIMNEY R FLUE.
D N T M DIFY THIS APPLIANCE.
THIS APPLIANCE IS DESIGNED T PERATE WITH LUMIN US FLAMES. THIS MAY EXHIBIT
SLIGHT CARB N DEP SITS.
WARNING
This firebox has a naked flame, care should be taken when it is operating if children or the infirm are in
close proximity. A safety screen is recommended if constant supervision is not possible. It is
recommended that a secondary guard complying with AS-NZS2286 be installed.
The appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilitites, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.
Permanent ventilation of the room where the fire is to be situated is essential while fire is in operation.
The room must have a minimum cross sectional area of 40,000sq mm of effective ventilation.
VENTILATION REQUIREMENTS
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THIS IS PRIMARILY A DEC RATIVE APPLIANCE AND IS N T CERTIFIED AS A SPACE HEATER.

CONTENTS
Contents .................................................................................................................4
Data Plate...............................................................................................................5
Dimensions .............................................................................................................6
Installation Instructions .........................................................................................10
Lighting Instructions ..............................................................................................11
Commissioning Procedure ...................................................................................13
Typical Type 1 Installation to existing chimney ....................................................14
Type 1 Installation into Victorian/Federation grate ...............................................15
Typical Type 2 Installation of Prefabricated Fire Box into existing chimney ........16
User Instructions...................................................................................................17
Troubleshooting ....................................................................................................17
Conversion details ................................................................................................18
Parts List...............................................................................................................19
Real Flame contact information............................................................................20
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BURNER M DEL NATURAL GAS ULPG
INJ. SIZE MJ/Hr TPP (kPa) INJ. SIZE MJ/Hr TPP (kPa)
DATA PLATE (Affixed to the base of the unit for reference to gas pressure & consumption)
Detachable Skirt
PARTS
5
320 2.40 23 0.80 1.20 20 2.60
360 2.50 26 0.80 1.30 21 2.70
400 2.60 28 0.80 1.30 21 2.70
540 2.25 37 0.80 1.10 33 2.60
750 1.85 39 0.75 0.95 34 2.55
1000 2.25 49 0.75
540 Double Burner 2.80 54 0.87 ---
Minimum Pressure Setting
Maximum Pressure Setting Screw
Pilot Pressure Adjustment
Burner Pressure Test Point
Gas Connection
Pilot Cover Plate
Pilot
Assembly Fixing
Bracket
Rear Log Fixing Hole
Burner Port
TO CHECK PRESSURES
1. Fit manometer to test point.
2. Adjust pilot pressure screw (wind screw fully in, then wind out 2 1/2 full turns - for 400, 540 &
750 models only).
3. Adjust maximum burner pressure screw (wind max pressure screw out 2 full turns - for 400,
540 & 750 models only).
4. Ignite burner and set to maximum rate.
5. Adjust regulator pressure until burner pressure is correct.
6. Adjust maximum burner pressure - screw in adjustment screw to data plate setting.
7. Turn valve to low setting. Adjust valve minimum pressure.
8. Complete tests for safety/leakage and connections.
9. Turn burner off.
10. Replace regulator cap.
11. Remove manometer, replace sealing screw and washer and refit valve cover.
Magiglo 320 & 360 Magiglo 400, 40 & 7 0
Detachable Skirt
Pressure Test
Regulator Adjustment
Gas Connection
Pilot Cover Plate
Pilot
Assembly Fixing
Bracket
Rear Log Fixing Hole
Burner Port

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DIMENSIONS
Magiglo 320 Burner
PLAN
RHS
LHS
BA
C
E
FRONT
D
ABCDE
147 110 341 317 84
Magiglo 360
PLAN
FRONT RHSLHS
B
A
C
D
E
ABCDE
199 110 210 360 155

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DIMENSIONS
Magiglo 400 Burner
PLAN
RHSLHS
B
A
E
FRONT
D
C
ABCDE
201 103 433 328 148
Magiglo 40
PLAN
RHSLHS
B
A
C
D
E
FRONT
ABCDE
201 103 570 395 148

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DIMENSIONS
Magiglo 7 0
PLAN
RHSLHS
B
A
C
D
E
FRONT
ABCDE
201 102 783 606 148

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DIMENSIONS
Magiglo 1000
0 PLAN
RHSLHS
B
A
C
D
E
FRONT
ABCDE
201 103 1029 692 148
Magiglo 40 Double Vision Burner
PLAN
RHSLHS FRONT
D
C
BA
E
ABCDE
283 225 540 403 148

INSTALLATION INSTRUCTIONS
IMPORTANT
This product is fitted with an XYGEN DEPLETI N SYSTEM which is an INTEGRAL PART
F THE PIL T. You must maintain the correct pressure for the oxygen depletion system to
operate correctly (see data plate on page 5).
When checking gas pressure at the appliance ALL THER GAS APPLIANCES IN
PREMISES MUST BE PERATING AT THE SAME TIME.
Failure to have correct pressure may result in unit cutting out intermittently.
TYPE OF INSTALLATIONS
TYPE 1. Magiglo Gas Log/Coal Set
The appliance must be installed in a fire resistant fireplace with approved draft.
TYPE 2. Magiglo Gas Log/Coal Set
Installed in conjunction with a prefabricated firebox into an existing fireplace using the
firebox flue system to remove waste products.
LOCATION REQUIREMENTS FOR TYPE 1 & 2 INSTALLATIONS
1. The fireplace must be built in accordance with the building regulations for masonry
chimneys.
2. The fireplace must be sufficiently deep enough to fully accommodate either the Gas
Log/Coal Set or a firebox fitted with a Gas Log/Coal Set in order that no fumes can escape
into the room. DO NOT ignore the depth of the lintel over the fireplace opening.
3. It is imperative that the chimney or flue operates correctly and also does not subject the
living area to spillage of combusted products. The flue or chimney should be tested and
proven to have an adequate updraught sufficient to remove all waste products of
combustion. (Refer to Commissioning Procedure).
4. Chimney dampers, baffles or restrictive plates must be removed or permanently fixed open.
5. An optional AGA approved flue cowl of the appropriate size can be fitted for type 2
installations. For type 1 installations a 225mm diameter cowl is optional.
6. If using a prefabricated firebox, the firebox must be sealed to the masonry or brickwork and
an approved flue or cowl fitted of the appropriate size.
7. Permanent ventilation of the room where the fire is to be situated is essential while fire is in
operation. The room must have a minimum cross sectional area of 40,000sq mm of
effective ventilation.
BURNER INSTALLATION
1. Select the Magiglo series burner which best compliments your fireplace size.
2. Locate your gas fire into the rear of the fireplace or prefabricated fire box fixing to base or
grate by location lugs on burner.
3. It is preferable for the gas line to be brought into the rear of fireplace, therefore concealing
pipe work.
4. If installing the burner into an existing grate, remove that part of base of grate so that
controls are on underside of grate.
5. Connect gas line to burner connection using 1/2˝ flared copper union supplied.
6. The correct logs and coals or pebbles must be used as supplied by the manufacturer.
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