RealFlame PYROTECH DELUXE Installation instructions

PYROTECH DELUXE®
INSTALLATION & OPERATING MANUAL
The Pyrotech Deluxe is approved to be installed into a masonry fireplace
or as a zero clearance firebox enclosed by a timber frame & plastered.
The Pyrotech is approved to operate on Natural Gas and Propane (LPG)
gases only. Approval Number GSCS20113.
VERSION 24

2
WARRANTY
Provided your Real Flame gas fire is installed in strict accordance with our installation instructions, the
firebox is unconditionally guaranteed for ten years and all other parts for twelve months from date of
purchase.
This unconditional warranty covers parts and labour at our discretion taking into consideration normal
wear and tear and does not cover fires installed in outdoor settings.
INSTALLATION NOTICE
The installation of this appliance is only to be carried out by an authorised person in accordance
with the Manufacturer’s Instructions, local gas fitting regulations, AG601 installation code for gas
burning appliances and any other relevant statutory regulations.
In all cases the installation of this appliance shall meet the requirements as set out in
AS5601/AG601.
WARNING
The Pyrotech Deluxe has a primary safety glass fitted in front of the glass door. This safety glass is fitted to
this appliance to reduce the risk of injury from burns and at no time should this glass be permanently
removed.
For protection of young children or the infirm, a secondary guard is required.
NOTE: A slight smell may be apparent for the first few hours of use. This is due to the heat
resistant paint curing. It is recommended to open windows in the room for the first lighting of the
fire. In some instances a slight discolouration may occur inside the firebox. This is a normal
condition and is not covered by warranty.
IMPORTANT SAFETY NOTICE
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIAL NEAR THE APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILST IT IS IN OPERATION.
DO NOT OPERATE WITH GLASS PANEL REMOVED FROM THIS APPLIANCE.
DO NOT MODIFY THIS APPLIANCE.
VENTILATION REQUIREMENTS
ADDITIONAL VENTILATION IS REQUIRED ONLY IF THE UNIT IS INSTALLED IN A ROOM OF LESS
THAN 10 CUBIC METRES IN SIZE - REFER AS5601 CLAUSE 5,4,3,1.

CONTENTS
Contents...................................................................................................................3
Data Plate.................................................................................................................4
Inbuilt Model Dimensions/Installation Procedure ...................................................5
Zero Clearance Model Timber Frame Installation Procedure.................................8
Zero Clearance Model ............................................................................................9
Zero Clearance Model Assembly ..........................................................................10
Zero Clearance Model Dimensions/Installation Procedure ..................................11
Dimensional Drawings ...........................................................................................12
Tests to be carried out by installer ........................................................................13
Servicing and Maintenance
Removal of burners ............................................................................................14
Removal of fan....................................................................................................17
Removal of control module ................................................................................17
Removal of control valve ....................................................................................18
Removal of Millennium control module .............................................................18
Parts List.................................................................................................................19
Gas Control Assembly...........................................................................................20
Flue Termination Regulations ................................................................................21
Remote Control Operating Guide .........................................................................22
Optional Marble Surround Installation Procedure ................................................25
Optional Mantelpiece Installation Procedure/Dimensions....................................26
Electrical Diagram..................................................................................................27
Real Flame Contact Information............................................................................28
3

MODEL: PYROTECH DELUXE WEIGHT: 61 kg
INJ/SIZE MJ/H P.T.P.TYPE
2 x 1.65mm 26 1.00kPa HIGH
2 x 1.65mm 15 0.38kPa LOW
2 x 1.0mm 26 2.60kPa HIGH
2 x 1.0mm 15 0.90kPa LOW
NG PRIMARY
APPROVAL NUMBER SERIAL NUMBER DATE OF MANUFACTURE
NG SECONDARY
LPG PRIMARY
LPG SECONDARY
4
DATA PLATE
GSCS20113

5
PYROTECH INBUILT MODEL
• Unit installed into an existing “working” fireplace requires an AGA approved 150mm gas cowl.
If the chimney does not draw properly, a 900mm length of flexi flue (supplied with unit) should
be fixed to the flue spigot on top of the heater. The flexi flue should be fixed in the vertical
position in a manner that does not allow the flue to fall or come away from the spigot.
• If the fireplace is not a working fireplace, then an approved 100mm flue system with 100mm
AGA approved gas cowl should be used. (Optional extra)
• If the flue is exposed or enclosed with combustible materials, an approved 100/150mm twin
skin flue is required. (Optional extra)
Pyrotech Inbuilt Installation Procedure
Check chimney for correct venting of fumes
Position unit centrally.
Connect to gas supply using 15mm copper union.
Connect to power supply.
Remove glass and assemble log or pebble set as shown (Figures 1 - 12).
TICK BOXES
Figure (1) Remove decorative fasteners from
four corners of shield glass panel.
Figure (2) Remove shield glass panel.
572mm
Gas Pipe
Electrical Cord
360mm
865mm
635mm
275mm
600mm
Trim
680mm
370mm
635mm

6
Pyrotech Inbuilt Installation Procedure (continued)
Figure (3) Remove nylon grommets and put
aside carefully.
Figure (4) Remove three spacer bolts, and
loosen bolt in bottom right corner.
Figure (5) Support front glass as shown, and
remove fourth spacer bolt. Remove
front glass.
Figure (6) Remove box containing logset, and
unpack. Place the large log at the
rear of the burner just in front of the 2
square tabs on the log support panel.
Re-installation of glass panels is reverse of
above. N.B: ensure that the roped edge of
the glass is fitted to the top.
Figure (7) Place the 14 large coals and 8 small
coals on top of the white ceramic blanket.
Ensure front row of coals are placed
10 - 12mm away from the front grille.
Figure (9) Place the 2 straight logs as shown
Figure (8) Place the 2 ‘Y’ shaped logs as
shown, the larger on the left.
Position the ‘Y’ end of the logs
towards the front of the heater.
PYROTECH INBUILT MODEL
NOTE: Keep coals or pebbles clear
of burner rail.

7
The Pyrotech Space Heater (Natural Gas Only) is approved for use with Pebbles.
To install the Pebbles follow the installation instructions as per Figures 1 to 5 above, and then
proceed as follows (Figures 10 to 12).
Note: If a coals only configuration is being used, use the same set up as pebbles.
Pyrotech Inbuilt Installation Procedure (continued)
Figure (10) Install the metal angle at the rear of
the fireplace and place one row of
pebbles behind the burner rail.
Figure (11) Place pebbles between the first row
and the angled tray.
Figure (12) Place remaining pebbles up the
angle of the rear tray so as the tray
is hidden.
Replace the glass front to its original position.
Fit the trim to the front of the heater.
Light the unit following the procedure on page 22-24.
Install the 150mm AGA approved gas cowl where using the chimney to vent the fumes.
Test the unit for safe operation and show customer correct operating procedures.
Test for spillage.
Perform pressure test.
TICK BOXES
PYROTECH INBUILT MODEL
Note: Keep pebbles clear of burner rail.

8
Pyrotech Zero Clearance Timber Frame Installation
Floor 0 mm
Sides 50 mm
Top 100 mm
Flue Outer 50 mm
CLEARANCES FROM
COMBUSTIBLES
NOTE: Note: If fire is to be installed off the floor with 4
sided trim, use same A, B, C and D dimensions as shown
with frame work included below fire to required height.
Plasterboard to run beyond stud as shown,
and to go behind fixing flange on unit.
Min 50mm
clearance
NOTE
PYROTECH ZERO CLEARANCE MODEL
IMPORTANT
Install unit and
fluing before
plasterboard.
A
A
B
B
CC
D
(Recommended only)
From hearth
Approx 20mm for
hearth if required.
D
(Recommended only)
HEATER
TRIM
Plaster to run
beyond stud
and behind trim

9
PYROTECH ZERO CLEARANCE MODEL
1. Position the Pyrotech firebox in the selected installation position in the room.
2. You will require the Zero Clearance Kit to suit, which is to be fitted to the main fire box as
shown on page 10.
No. Description Qty
1 Panel – Side Strip 2
2 Panel – Top Strip 1
3 Panel – Base 1
4 Panel – Side L/H 1
5 Panel – Side R/H 1
6 Panel – Rear (with cord protector around large hole) 1
7Panel–Top 1
8 Plastic Bag (Containing screws 35 off) 1
9 Cord Protector in place (154mm long) 1
10 100mm Stand Off 4
11. 50mm Stand Off (2 x RH + 2 x LH) 4
12. 25mm Stand Off 4
12. Plastic Bag Self Tapping Screws 1
ZERO CLEARANCE KIT COMPONENTS
FLUE KIT

10
1. Secure side strips (Item 1) to side brackets on
fire box using screws (2 off per side strip).
Remove 2 top screws in fire box and place top
strip (Item 2) into position and secure using 2
screws.
Place base panel (Item 3) under fire box.
2. Place LH side panel (Item 4) in behind lip of
base panel. Secure side panel to side strip and
base panel in 6 places.
Repeat for RH side panel (Item 5). Place rear
panel (Item 6) in behind folds on side panels and
base panel. Secure rear panel using screws
9 off.
3. Place top panel (Item 7) onto assembly. Ensure
all other panels sit behind folds on top panel.
Secure top panel 9 places around edge and 1
screw on the top in the centre passing through
hole in top strip as shown.
PYROTECH ZERO CLEARANCE MODEL
Fit Zero Clearance Kit to unit as shown below:
ITEM 2 ITEM 5
ITEM 6
ITEM 4
ITEM 1
ITEM 3
ITEM 7

11
Pyrotech Zero Clearance Installation Procedure
Connect to gas supply.
Connect to power supply
Install flue to 500mm minimum above roof line. (Min total flue run 3.6 m)
Plaster to unit with trim removed.
Install trim.
Assemble unit as per pages 5 - 7.
Test the unit for safe operation and show customer correct operating procedures.
TICK BOXES
PYROTECH ZERO CLEARANCE MODEL
610mm
400mm
280mm
865mm
635mm
675mm
Trim
Gas Inlet
Power Inlet

12
AB CDEF G
570 592 360 700 54 275 35
AB CDEF GHI
610 700 464 675 125 402 95 45 25
DIMENSIONS
Pyrotech Inbuilt
Pyrotech ZC
B
A
FRONT - 4 SIDED FRONT - 3 SIDED
C
AB C
865 730 635
Trim

13
TESTS TO BE CARRIED OUT BY INSTALLER
• Check unit for gas leaks.
• Ensure that both high and low pressures are set as per the appliance data plate.
Refer Page 20 for adjustment and Test pressure points
• Turn the unit on to ensure it operates correctly.
• Instruct the customer on the use of the remote control . Refer to remote control
operating guide.

14
Figure (1) Remove top louvre panel.The top
panel is held by a screw each side.
Figure (3) Remove front safety glass by firstly
removing four dome nuts.
Figure (5) Remove four door studs used to
secure the door.
Figure (7) Remove door carefully to prevent
damage or breaking of glass.
Figure (2) Remove bottom panel by opening
door and pulling back location pin.
Figure (4) Remove glass from its location, be
sure to avoid breakage or damage to the
glass when removing.
Figure (6)
SERVICING AND MAINTENANCE
To follow when servicing,
removing fan or changing
valve or control modules.
IMPORTANT: POWER MUST BE
ISOLATED PRIOR TO CARRYING
OUT THE SERVICE/MAINENANCE.
SERVICE/MAINENANCE ONLY TO
BE CARRIED OUT BY AN
AUTHORISED PERSON.

15
Figure (8) Remove coals/logs or pebbles and
securely store to prevent damage.
Figure (10) Remove front iron from burner.
Figure (12) Remove log positioning panel
screw at rear of firebox.
Figure (14) Undo burner tube nut using
15mm spanner.
Figure (9)
Figure (11) Remove burner holding screws
on each side of burner.
Figure (13) Remove log positioning panel.
Figure (15) Remove the two pilot screws to
disconnect pilot.

16
Figure (16) Remove burner from firebox
Figure (18) ...and the sides of the base.
Figure (20) Undo the flexi tube from the bulk
head.
Figure (22) ...remove the base plate from the
firebox.
Figure (17) Remove the nine screws securing
the base to the firebox from the back of the
base...
Figure (19) Lift the base plate to expose the
flexi burner tube.
Figure (21) When the flexi tube has been
unscrewed...
Figure (23) Once the base plate has been
removed, all controls are exposed for
servicing.

17
Figure (1) Remove the wing nuts from each
side of fan and remove holding plates.
Removal of Fan
Figure (3) Lift fan out...
Figure (1) Remove cover plate from module
Figure (3) Remove wiring from rear of
module.
Figure (2) Tilt fan back and slide out.
Figure (4) ...and disconnect power plug to
remove fan.
Figure (2) Remove wiring from module
Figure (4) Module can now be removed.
Note: The control module is held down by
double-sided tape and should be gently
forced upwards to release.
Removal of
Control Module

18
Figure (1) Remove valve modulating lead
from control valve.
Figure (3) Remove wing nuts from each of the
control valve holding brackets and remove
valve.
Figure (1) Remove 3 screws from top of
module.
Figure (2) Disconnect gas from control valve.
Figure (3) Remove wiring from the modular
box (When replacing wiring refer to owner’s
manual for correct wiring.)
Figure (2) Remove cover from module.
NOTE: This module is held in position with
double-sided tape and should be gently
forced upwards to release.
Removal of
Control Valve
Removal of
Millennium
Control Module
After carrying out service or
replacing parts, reverse the
above processes to reinstate
the components.
Prior to lighting ensure there
are no gas leaks.

19
Gas Control Valve
PARTS LIST
Module Box
Remote Control Module
Remote Control
1. Pilot
2. Pilot Tube
3. Burner Tube
1
2
3

20
GAS CONTROL ASSEMBLY
Inlet Test
Pressure Point
Outet Test
Pressure Point
Adjustment
for High
Adjustment
for Low
Gas Outlet
Gas Inlet