RealFlame Heatseeker Series Installation instructions

HEATSEEKER®GAS FIREBOX
INSTALLATION & OPERATING MANUAL
The eatseeker Gas Firebox is approved to be installed into a masonary
fireplace and as a zero clearance firebox and is designed to operate on
Natural Gas and Propane (LPG) gases ONLY. Approval Number GMK10100.
Installed primarily as a decorative appliance. Not certified as a Space Heater.
VERSION 35

2
WARRANTY INFORMATION
The benefits provided to you under the following warranty are in addition to any other rights and remedies available to
you under the law.
1. Warranty
If:
(a) during the first 15 years from the date of purchase (Firebox Warranty Period), there is a defect in the firebox of the
Gas Burner; or
(b) during the first 2 years from the date of purchase (Parts Warranty Period), there is a defect in the gas valves or
other parts of the Gas Burner,
due to improper workmanship or material, Glen Dimplex will replace or repair the Gas Burner without charge. Any
replacement product is warranted only for the time remaining on the original Firebox Warranty Period or the Parts
Warranty Period as relevant.
2. Registration
You must register to receive the benefit of this warranty by completing the warranty registration on our website
(www.realflame.com.au) or completing and mailing the attached registration card within 30 days of purchase of
your Gas Burner (or, if the Gas Burner is fitted to a new home, within 30 days of the date of settlement of purchase
of such new home).
3. Exclusions
Glen Dimplex is not obliged to replace or repair the Gas Burner under clause 1 if:
(a) it has been improperly stored, installed, connected, used, operated or repaired, or damaged, abused, tampered
with, altered (without our written approval), or not maintained in strict accordance with our installation and
operating instructions; or
(b) it has been installed in an outdoor setting.
4. Limit of Liability
The warranty provided under this warranty is limited to replacement or repair of the Gas Burner only, at our option.
To the extent permitted by law, Glen Dimplex excludes liability for consequential loss or any other loss or damage
caused to property or persons arising from any cause whatsoever, and damage arising from normal wear and tear.
5. Claiming under the Warranty
In order to claim under this warranty you must, within the Firebox Warranty Period or the Parts Warranty Period
(as relevant), contact Glen Dimplex, providing the original proof of purchase and the details below:
Supplier Name___________________________________________________________________________
Date Of Purchase / settlement of property if new home _________________
Model / Serial Number_______________________
This warranty does not cover the cost of claiming under the warranty or transporting the Real Flame Gas Burner to and
from the supplier.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
If you would like to speak to someone about your Gas Burner or claiming under this warranty, please contact the
Service Warranty Desk on 1300 554 155.
Glen Dimplex Australia Pty Ltd ACN 69 118 275 460
ead Office: 1340 Ferntree Gully Road, Scoresby 3179
Telephone: [phone] Facsimile: [phone]

INSTALLATION NOTICE
The installation of this appliance is only to be carried out by an authorised person in accordance
with the Manufacturer’s Instructions, local gas fitting regulations, AS/NZS5601.1-2013 installation
code for gas burning appliances and any other relevant statutory regulations.
In all cases the installation of this appliance shall meet the requirements as set out in
AS/NZS5601.1-2013.
NOTE: A slight smell may be apparent for the first few hours of use. This is due to the heat resistant
paint curing. It is recommended to open windows in the room for the first lighting of the fire. In some
instances a slight discolouration may occur inside the firebox. This is a normal condition and is not
covered by warranty.
VENTILATION REQUIREMENTS MODEL EFFECTIVE VENTILATION
600 18,000 sq mm
850 32,000 sq mm
1000 32,000 sq mm
3
IMPORTANT SAFETY NOTICES
DO NOT LACE ARTICLES ON OR AGAINST THIS A LIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIAL NEAR THE A LIANCE.
DO NOT S RAY AEROSOLS IN THE VICINITY OF THIS A LIANCE WHILST IT IS IN O ERATION.
CARE MUST BE TAKEN TO ENSURE THAT ANY RETURN AIR REGISTER OR EXHAUST SYSTEM
DOES NOT ADVERSLEY AFFECT THE O ERATION OF THE A LIANCE OR DRAUGHT OF
CHIMNEY OR FLUE.
DO NOT MODIFY THIS A LIANCE.
THIS A LIANCE IS DESIGNED TO O ERATE WITH LUMINOUS FLAMES. THIS MAY EXHIBIT
SLIGHT CARBON DE OSITS.
WARNING
This firebox has a naked flame, care should be taken when it is operating if children or the infirm are in
close proximity. A safety screen is recommended if constant supervision is not possible. It is recommended
that a secondary guard complying with AS-NZS2286 be installed. The appliance is not intended for use by
persons (including children) with reduced physical, sensory or mental capabilitites, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they do not play with the
appliance.
THIS IS RIMARILY A DECORATIVE A LIANCE AND IS NOT CERTIFIED AS A S ACE HEATER.
SERVICING
It is recommended you service your gas fire every 2 years as a minimum.

CONTENTS
Contents .................................................................................................................4
Data Plate ...............................................................................................................5
Parts & Pressure Checks........................................................................................6
Inbuilt model installation diagrams..........................................................................7
Dimensions eatseeker 600...................................................................................8
Dimensions eatseeker 850...................................................................................9
Dimensions eatseeker 1000...............................................................................10
Dimensions eatseeker 600 ZC ...........................................................................11
Dimensions eatseeker 850 ZC...........................................................................12
Dimensions eatseeker 1000 ZC.........................................................................13
Inbuilt Installation Procedure ................................................................................14
Zero Clearance Timber Frame Installation ...........................................................23
Zero Clearance Model Components.....................................................................24
Zero Clearance Model Assembly..........................................................................25
Zero Clearance Model Installation Procedure ......................................................26
Lighting instructions ..............................................................................................27
Commissioning .....................................................................................................28
Optional Safety Screen.........................................................................................29
Flue Requirements ...............................................................................................32
Optional Power Flue .............................................................................................33
Introduction............................................................................................34
Installation .............................................................................................34
Commissioning......................................................................................37
Motor Clearance....................................................................................38
Frameout ...............................................................................................39
Motor .....................................................................................................39
Internal Motor ........................................................................................40
External Motor .......................................................................................41
Dimensions............................................................................................42
Troubleshooting Electronic Ignition and Power Flue System ................43
Wiring Diagram......................................................................................45
Parts kit ...............................................................................................................46
Flue termination (cowls) regulations .....................................................................47
Marble trim installation instructions.......................................................................48
Mantlepiece installation instructions .....................................................................49
Electrical diagram .................................................................................................50
Real Flame contact information ............................................................................52
4

DATA PLATE (Affixed to burner)
HSIB600
Fitted with Magiglo 400 or 400EI burner
Gas Injector Size (mm) TPP N.G.C. (Mj/ r)
Natural Gas 1 x 2.60 0.80 kPa 28
ULPG 1 x 1.30 2.70 kPa 21
Fitted with Magiglo 540 or 540EI burner
Gas Injector Size (mm) TPP N.G.C. (Mj/ r)
Natural Gas 2 x 2.25 0.80 kPa 37
ULPG 2 x 1.10 2.60 kPa 33
HSIB850
Fitted with Magiglo 540 or 540EI burner
Gas Injector Size (mm) TPP N.G.C. (Mj/ r)
Natural Gas 2 x 2.25 0.80 kPa 37
ULPG 2 x 1.10 2.60 kPa 33
Fitted with Magiglo 750 or 750EI burner
Gas Injector Size (mm) TPP N.G.C. (Mj/ r)
Natural Gas 3 x 1.90 0.75 kPa 39
ULPG 3 x 0.95 2.55 kPa 34
HSIB1000
Fitted with Magiglo 750 or 750EI burner
Gas Injector Size (mm) TPP N.G.C. (Mj/ r)
Natural Gas 3 x 1.90 0.75 kPa 39
ULPG 3 x 0.95 2.55 kPa 34
5

Detachable Skirt
PARTS
Minimum Pressure Setting
Maximum Pressure Setting Screw
Pilot Pressure Adjustment
Burner Pressure Test Point
Gas Connection
Pilot Cover Plate
Pilot
Assembly Fixing
Bracket
Rear Log Fixing ole
Burner Port
TO CHECK PRESSURES
1. Fit manometer to test point.
2. Adjust pilot pressure screw (wind screw fully in, then wind out 2 1/2 full turns).
3. Adjust maximum burner pressure screw (wind max pressure screw out 2 full turns).
4. Ignite burner and set to maximum rate.
5. Adjust regulator pressure until burner pressure is correct.
6. Adjust maximum burner pressure - screw in adjustment screw to data plate setting.
7. Turn valve to low setting. Adjust valve minimum pressure.
8. Complete tests for safety/leakage and connections.
9. Turn burner off.
10. Replace regulator cap.
11. Remove manometer, replace sealing screw and washer and refit valve cover.
6

HEATSEEKER INBUILT MODEL
• Unit installed into an existing “working” fireplace requires an AGA approved 225mm gas
cowl and chimney plate fixed to the chimney top.
• If the fireplace is not a “working” fireplace, then the applicable flue to the model being
installed should be installed using a gather, single skin flue and AGA approved gas cowl.
• If the flue is to be exposed, or enclosed with any combustible material, the appropriate
approved twin skin flue and gas cowl is required.
• For Type 1 installations models with an ODS pilot must be used.
MODEL AB C D E F G H I
600 730 370 605 610 370 740 670 75 15
850 980 370 605 860 370 990 670 75 15
1000 1130 370 605 1005 370 1140 670 75 15
Overall Dimensions (in mm)
OFFOOFOFF
P
P
I
P
I
L
P
I
L
O
P
I
L
O
T
P
I
L
O
T
7

E
J
H
H
FRONT - 3 SIDEDFRONT - 4 SIDED
E
B
A
D
C
F
DIMENSIONS
Heatseeker 600
Heatseeker 600 Trim
ABCDEF
790 800 740 670 100 75
ABCDEF G
670 740 370 610 605 130 330 365
IJKL
380 150 65 60
8

E
H
J
FRONT - 3 SIDEDFRONT - 4 SIDED E
B
A
D
C
F
DIMENSIONS
Heatseeker 850
Heatseeker 850 Trim
ABCDEF
1040 800 990 670 100 75
ABCDEF G
665 980 370 860 605 130 330 365
IJKL
380 150 65 60
9

E
J
H
E
B
A
FRONT - 3 SIDEDFRONT - 4 SIDED
D
C
F
DIMENSIONS
Heatseeker 1000
Heatseeker 1000 Trim
ABCDEF
1190 800 1140 670 100 75
ABCDEF G
665 1130 370 1005 605 130 330 365
IJKL
380 150 65 60
10

J
FRONT - 3 SIDEDFRONT - 4 SIDED
E
B
A
D
C
F
DIMENSIONS
Heatseeker 600 ZC
Heatseeker 600 ZC Trim
ABCDEF
790 800 740 670 100 75
ABCDEF G
665 730 415 675 - 235 650 -
IJKL
380 150 65 60
11

J
FRONT - 3 SIDEDFRONT - 4 SIDED E
B
A
D
C
F
DIMENSIONS
Heatseeker 850 ZC
Heatseeker 850 ZC Trim
ABCDEF
1040 800 990 670 100 75
ABCDEF G
665 985 415 930 - 235 650 -
IJKL
380 150 65 60
12

C
J
E
B
A
FRONT - 3 SIDEDFRONT - 4 SIDED
D
C
F
DIMENSIONS
Heatseeker 1000 ZC
Heatseeker 1000 ZC Trim
ABCDEF
1190 800 1140 670 100 75
ABCDEF G
665 1130 415 1075 - 235 650 -
IJKL
380 150 65 60
13

HEATSEEKER INBUILT MODEL
Heatseeker Inbuilt Installation Procedure
Check chimney for correct venting of fumes
Position unit centrally
Connect to gas supply using 15mm copper union
Connect to power supply
Assemble log and coal or pebble set as shown (Figures 1-7).
TICK BOXES
Figure (1) Remove box containing logset, and
unpack. Place the large log at the rear
of the burner just in front of the 2
square tabs on the log support panel.
Figure (2) Place the 14 large coals and 8 small coals
on top of the white ceramic blanket.
Ensure front row of coals are placed
10 - 12mm away from the front grille.
Figure (4) Place the 2 straight logs as shown
Note: For Redgum and Forest Wood sets refer
to instructions provided with the media.
Figure (3) Place the 2 ‘Y’ shaped logs as
shown, the larger on the left.
Position the ‘Y’ end of the logs
towards the front of the heater.
IMPORTANT Only logs, coals and pebbles supplied by Real Flame are to be used.
14

HEATSEEKER INBUILT MODEL
Heatseeker Inbuilt Installation Procedure (continued)
The Heatseeker Gas Firebox (Natural Gas Only) is approved for use with ebbles.
To install the Pebbles, follow the installation instructions as per Figures 5-7. Note: A Real Flame
Pebble Tray needs to be ordered for this option.
Note: If a coals only configuration is being used, use the same set up as pebbles.
Figure (5) Install the metal angle at the rear of
the fireplace and place one row of
pebbles behind the burner rail.
Figure (6) Place pebbles between the first row
and the angled tray.
Figure (7) Place remaining pebbles up the
angle of the rear tray so as the tray
is hidden.
Note: Keep pebbles clear of burner rail.
15

16
HEATSEEKER INBUILT MODEL
Redgum Log Media Recommended Set Up
400 Burner
STEP 1. Place coals on top of the burner. (Maximum 4 coals on burner channel.)
STEP 2. Place underlying layer of logs.
STEP 3. Place top layer of logs.
Note: Do not overcrowd burner channel - Maximum 4 coals on burner channel.

17
HEATSEEKER INBUILT MODEL
Redgum Log Media Recommended Set Up
540 Burner
STEP 1. Place coals on top of the burner. (Maximum 6 coals on burner channel.)
STEP 2. Place underlying layer of logs.
STEP 3. Place top layer of logs.
Note: Do not overcrowd burner channel - Maximum 6 coals on burner channel.

18
HEATSEEKER INBUILT MODEL
Redgum Log Media Recommended Set Up
750 Burner
STEP 1. Place coals on top of the burner. (Maximum 9 coals on burner channel.)
STEP 2. Place underlying layer of logs.
STEP 3. Place top layer of logs.
Note: Do not overcrowd burner channel - Maximum 9 coals on burner channel.

HEATSEEKER INBUILT MODEL
Forrest Log Media Recommended Set Up
400 Burner
STEP 1. Place coals on top of the burner. (Maximum 4 coals on burner channel.)
STEP 2. Place underlying layer of logs.
STEP 3. Place top layer of logs.
Note: Do not overcrowd burner channel - Maximum 4 coals on burner channel.
19

HEATSEEKER INBUILT MODEL
Forrest Log Media Recommended Set Up
540 Burner
STEP 1. Place coals on top of the burner. (Maximum 6 coals on burner channel.)
STEP 2. Place underlying layer of logs.
STEP 3. Place top layer of logs.
Note: Do not overcrowd burner channel - Maximum 6 coals on burner channel.
20