RectorSeal AQUAGUARD 4200E User manual

WORK SAFE, READ THIS
Failure to read and comply with all warnings, cautions and instructions
prior to starting installation may cause personal injury and/or property damage
and void warranty.
Remove electrical shock hazard – DISCONNECTTHE POWERBEFORE
INSTALLATION to avoid electrical shock and/or equipment damage. Do not use on
circuits exceeding 24 volts to avoid damage to switch, shock or re hazard.
NOTICENOTICE In any installation where property damage and/or personal injury
might result from an inoperative switch, a back-up system(s) and/or alarm should
be installed.
NOTICENOTICE The AquaGuard Drain pans and sensors must only be installed by a
licensed contractor or under the direct supervision of one. Condensation pan must
be properly maintained after installation and be kept free from foreign objects,
rust or other obstructions that might interfere with the proper operation of the
AquaGuard sensor. AG-4200E sensor/drain installation for Titan, Goliath and Goliath
Furnace drain pans.
STOP/READ This device must be installed in accordance with manufacturer’s
instructions. This unit must be in accordance with all applicable local plumbing,
drainage and electrical codes.
INSTALLATION INSTRUCTIONS
AQUAGUARD® 42 00E
Water Sensor & Drain Port
NOTICE
NOTICE To ensure proper performance of product, instructions must be followed.
Wiring the AG-1250E:
Drain fitting and sensor installation
AG-1250E, AG-3150E, AG-3175E, AG-3180E, AG-4200E
STANDARD WIRING DIAGRAM
FOR BREAKING “WALL THERMOSTAT” POWER WIRE
1. In HVAC Unit locate HVAC Power wire going to “Wall Thermostat”, (Typically RED).
Break/Disconnect 24VAC Power wire going to “Wall Thermostat”.
A. Connect “RED”, “Input 24VAC (Hot)” and “Gray” “Common” wire of AG-1250E to 24VAC (Hot)
secondary side of 24VAC Transformer.
B. Connect “Purple”, “Normally Closed” wire of AG-1250E to Thermostat’s “R” Terminal wire.
NOTE: “Purple” wire must be connected to “Thermostat”. Maximum capacity 24VAC/5Amp.
C. Connect “BLACK”, “Input: 24VAC (Common)” wire of AG-1250E to 24VAC (COMMON) secondary
side of 24VAC Transformer or Thermostat’s “C”Terminal.
D. Optional: Connect “WHITE”, “Normally Open” wire of AG-1250E to the “WHITE” wire of
AquaGuard, AG-9100 External Alarm or Home Alarm System, or Communicating System, etc...
If not used, wire nut and tape.
NOTE: “WHITE”, “Normally Open” wire maximum capacity, 24VAC/1Amp.
2. Test the AG-1250E Secondary Pan Sensor (At start-up check initial amperage load) while the HVAC
unit is on and functioning correctly. See installation sensor.
NOTE: When AG-1250E is wired correctly, the HVAC unit will shut off upon condensate detection.
the AG-1250E:
Moisture detection LED
Metal
contacts
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24 VAC
(Hot)
24 VAC
(Common)
*Note:
Probe Wire Not Included
On Model AG-1250E
COMPRESSOR
AG-1250E, AG-3150E, AG-3175E, AG-3180E, AG-4200E
OPTIONAL WIRING DIAGRAM
FOR BREAKING COMPRESSOR WIRE
AG-1250E, AG-3150E, AG-3175E, AG-3180E, AG-4200E
FOR CONNECTING TO SENSOR PORT
(A) NORMALLY CLOSED SIGNAL
1. In HVAC Unit locate Compressor wire going to “Wall Thermostat”, (Typically YELLOW).
Break/Disconnect Compressor wire going to “Wall Thermostat”.
A. Connect typically “YELLOW” wire, going to “Wall Thermostat” to “Gray” “Common” wires of
AG-1250E.
B. Connect “Purple”, “Normally Closed” wire of AG-1250E to Compressor’s typically “YELLOW”
wire going to compressor.
NOTE: “Purple” wire must be connected to Compressor “YELLOW” wire. Maximum capacity
24VAC/5Amp.
C. Connect “RED”, “Input: 24VAC (HOT)” wire of AG-1250E to 24VAC (HOT) of 2 VAC Transformer or
Thermostat’s “R”Terminal.
D. Connect “BLACK”, “Input: 24VAC (Common) wire of AG-1250E to 24VAC (Common) secondary
side of 24VAC Transformer or Thermostat’s “C” terminal.
E. Optional: Connect “WHITE”, “Normally Open” wire of AG-1250E to the “WHITE” wire of
AquaGuard, AG-9100 External Alarm (see Figure 1.) or Home Alarm System, or Communicating
System, etc... If not used, wire nut and tape.
NOTE: “WHITE”, “Normally Open” wire maximum capacity, 24VAC/1Amp.
2. Test the AG-1250E Secondary Pan Sensor (At start-up check initial amperage load) while the HVAC
unit is on and functioning correctly. See installation sensor.
NOTE: When the AG-1250E is wired correctly, (ONLY) the Compressor unit will shut-off upon
condensate detection. Air Handler will continue to run.
Page 1 of 2
1. Remove the threaded nut from the drain housing/ sensor carrier. (g. 1)
rubber gasket
thread nut drain housing
sensor
(g. 1)
2. Install the drain housing from inside the pan MAKING SURE THE RUBBER GASKET
IS ON THE INSIDE OF THE PAN. (g. 2)
3. Screw the nut onto the drain housing from outside the pan and securely hand tighten. (g. 3)
4. Place the WARNING sticker on HVAC unit in a clearly visible location.

Easy pan mounting to GOLIATH AND TITAN pans
Page 2 of 2
INSTALLATION INSTRUCTIONS AQUAGUARD® 42
00E
Water Sensor & Drain Port
Manufactured by
RectorSeal, LLC
2601 Spenwick Drive Houston, TX 77055, USA 800-231-3345 Fax [phone] rectorseal.com
A CSW Industrials Company. RectorSeal, the logos and other trademarks are property of RectorSeal, LLC, its affiliates or its licensors
and are protected by copyright, trademark and other intellectual property laws, and may not be used without permission. RectorSeal
reserves the right to change specifications without prior notice. ©2023 RectorSeal. All rights reserved. U.S. Patents 8,578,770; 8,317,169
R50118-0823 Made in China.
TITAN drain pan installation:
(To ensure proper performance of product, instructions must be followed).
1. Inspect the drain pan for any shipping damage that may have occurred. If cracked or broken,
DO NOT USE.
2. Make sure drain pan exceeds equipment dimensions by a minimum of 1.5" per side.
3. Make sure the pan-mounting surface is level and free of any debris.
4. For solid surface applications, place HVAC unit on blocks or 2-4x4 boards running the full length
of the Titan pan between the HVAC unit and the Titan pan on either of the water displacement
ridge. (g. 4)
5. For hanging application, place 2-4x4 boards running the full length of the Titan pan between the
HVAC unit and the pan on either side of the water displacement ridge. (g. 5)
Note: Pressure treated wood will not damage the pan.
6. Local code approved steel supports are to be placed 6" to 8" from the end of the 4x4 as shown.
(g. 5, 6)
IMPORTANT! When brazing, take precautions to prevent pan from coming in contact with torch heat
or brazing materials. It’s recommended that a damp cloth be placed under the lines being brazed.
(g. 4) (g. 5) (g. 6)
GOLIATH FURNACE horizontal drain pan installation:
(To ensure proper performance of product, instructions must be followed).
1. Refer to Furnace/Air handler instructions prior to installation.
2. Inspect the drain pan for any shipping damage that may have occurred. If cracked or broken,
DO NOT USE.
3. Make sure drain pan exceeds equipment dimensions by a minimum of 1.5" per side.
4. Make sure the pan-mounting surface is level and free of any debris.
5. Insert rubber Vibration Isolator (Goliath and Goliath Furnace series only) in the most appropriate
support receptacles (g. 7). It is not necessary to ll every receptacle.
6. Position air handler in the center of the pan. (g. 8)
7. For Goliath Furnace drain pan installations, refer to manufacturer’s instructions regarding
clearance specications.
8. For furnace installations, position the furnace with the heavy side of the unit resting on “back
side” of the pan, i.e. the side directly opposite of the sensor. (g. 7)
IMPORTANT! When brazing, take precautions to prevent pan from coming in contact with torch heat
or brazing materials. It’s recommended that a damp cloth be placed under the lines being brazed.
AquaGuard Goliath Furnace series drain pans are not designed for hanging
applications.
(g. 7)
oat switch
backside (opposite
of oat switch) vibration isolators
(g. 8)
furnace
GOLIATH horizontal drain pan installation:
(To ensure proper performance of product, instructions must be followed).
1. Inspect the drain pan for any shipping damage that may have occurred. If cracked or broken,
DO NOT USE.
2. Make sure drain pan exceeds equipment dimensions by a minimum of 1.5" per side.
3. Make sure the pan-mounting surface is level and free of any debris.
4. Insert rubber Vibration Isolator (Goliath and Goliath Furnace series only) in the most appropriate
support receptacles (g. 9). It is not necessary to ll every receptacle.
5. Position air handler in the center of the pan. Safety hang or place pan on at level surface. Check
your local building codes before installation.
6. When hanging, pans must be supported equally at least 8" from each end by a support system
approved by local code. (g. 10)
IMPORTANT! When brazing, take precautions to prevent pan from coming in contact with
torch heat or brazing materials. It’s recommended that a damp cloth be placed under the
lines being brazed.
(g. 9) (g. 10)
GOLIATH FURNACE vertical drain pan installation:
(To ensure proper performance of product, instructions must be followed).
1. Inspect the drain pan for any shipping damage that may have occurred. If cracked or broken,
DO NOT USE.
2. Make sure drain pan exceeds equipment dimensions by a minimum of 1.5" per side.
3. Make sure the pan-mounting surface is level and free of any debris.
4. Insert one rubber Vibration Isolator at each strategic support location where the appliance
makes contact with the drain pan.
NOTE: It is not necessary to ll all the vibration isolator receptacles. (g. 11)
5. Position furnace in the center of the pan. (g. 12)
6. Refer to manufacturer’s instructions regarding “zero clearance” specications.
IMPORTANT! When brazing, take precautions to prevent pan from coming in contact with torch heat
or brazing materials. It’s recommended that a damp cloth be placed under the lines being brazed.
(g. 11)
vibration isolators
(g. 12)
furnace
NOTE: Must use
vibrationisolators
Specifications:
Relay normally closed contact 5 Amps @ 24VAC - Red to Purple; Relay normally open contact 1 Amp
@ 24VAC - Red to White.
Limited Warranty
For more information on our product limited warranty, visit RectorSeal.com
24 Volt AC, 5 Amp, GP, Use in CLass 2 (Thermostat) Circuit Only
5. Test sensor: Place sensor in secondary pan and add enough water to the pan to cover contacts
(approximately ¼"). LED will illuminate and HVAC unit will stop running if wired correctly.
rubber gasket thread nut
thread nut drain housing
drain housing
(g. 2) (g. 3)