Reid PORTA-GANTRY 500 Installation instructions

500-3000
www.reidlifting.com
Assembly & Operation
ASSEMBLY VIDEO

CONTENTS
INTRODUCTION
CORRECT OPERATION
• Inspection Prior To Initial Operation
• Inspection Before Starting Work
• Maximum Capacity
• Notes For Correct Usage
• Warning
• Attaching The Load
• Temperature Range
• Regulations
• Inspection/Maintenance
• Regular Inspections
• Maintenance/Repair
• Marking
• ATEX
• Language
ASSEMBLY INSTRUCTIONS
VARIANTS AND OPTIONS
• Wind Up Jack Legs
• Ratchet Beam Elevation System
• Customised Configurations
• P O RTA -GANTRY 5000
• P O RTA -GANTRY RAPIDE
DETAILED DIMENSIONS
QUALITY & SAFETY
• Accreditations
INSPECTION RECORD
500-3000
500-3000
No. 1 in lightweight, portable, safe lifting solutions
2

INTRODUCTION
All users must read these operating instructions
carefully prior to the initial operation. These instructions
are intended to acquaint the user with the machine/
hoist and enable him/her to use it to the full extent of its
intended capabilities.
The operating instructions contain important
information on how to handle the gantry in a safe,
correct and economic way. Acting in accordance with
these instructions helps to avoid dangers, reduce repair
costs and down time and to increase the reliability and
lifetime of the gantry.
Anyone involved in doing any of the following work with
the gantry must read the operation instructions and act
accordingly:
• operation, including preparation, troubleshooting
during operation and cleaning
• maintenance, inspection, repair
• transport
Apart from the operating guide, health & safety and
accident prevention act valid for the respective country
and area where the gantry frame is used, the commonly
accepted regulations for safe and professional work
must be adhered to.
It is incumbent on the user or instigator of work with
the equipment that all users have suitable medical and
physical capabilities. Likewise the competent person
should ensure there is a rescue plan in place in the event
of an emergency that could occur during the work.
N.B. This document should form an element of the
overriding Risk Assessment and Method Statement
required for each lift.
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CORRECT OPERATION
Inspection prior to initial operation
Each P O RTA -GANTRY must be inspected prior to initial
operation by a competent person. The inspection
is visual and functional and shall establish that the
structure is safe and has not been damaged by
incorrect assembly, transport or storage. Inspections
are instigated by the user.
Inspection before starting work
The inspection procedure requires that a valid
inspection/test certificate has been submitted to and
checked by the user.
Before starting work inspect the gantry assembly and all
load-bearing components for visual defects. Check the
integrity of all profiles for denting and bolt holes for wear
and elongation. Furthermore, test the trolley for free
movement along the beam.
Ensure that the overall working load limit (WLL) limit is
adhered to – following the necessary Risk Assessment
and Method Statement.
Maximum capacity
The
P O RTA -GANTRY
is designed to lift and lower loads
up to its rated capacity. The capacity indicated on the
frame is the maximum working load limit (WLL) or
safe working load (SWL) which must not be exceeded
(definition is country dependent).
When being used as a personnel lifting anchor the
user must use a body harness and retractable device
or shock absorber to EN355, ANSI Z359.6-09 or
CSA
Z259.16-04 that limits the maximum allowed force
(M.A.F.) to 6kN. Winches used with the
P O RTA -GANTRY
should comply to EN1496:2006 or equivalent.
Only ONE person / load may be attached to ONE
trolley in accordance with the WLL’s.
The gantry has an up-rated capacity for personnel
positioning. This is when the structure is to be used
as an anchor for lifting persons that have a suitably
low chance of falling through a free distance and only
carried out following a comprehensive risk assessment.
While the
P O RTA -GANTRY
has the capacities stated
in the table below, it is only one part of a fall arrest
system which is only as strong as its lowest rated
component. Each lift must be properly planned and
all weights clearly known along with the WLL’s and
constraints of all fall arrest system devices.
The capabilities stated in the table below are only
applicable to Small (S), Medium (M), Intermediate (I) &
Tall (T) configurations up to a 4570mm beam length.
Bespoke versions of the gantry are available tailored
to specific lifting needs. If unsure about your system
consult serial labels, information filled in on page 19 or
consult your supplier. A custom gantry is designated by
a product number ending with a “C” found on the serial
label attached to each A-frame and the beam. For
custom designed gantries please contact your supplier
for appropriate rating and capabilities.
In the event of simultaneous goods and personnel
combined lifting or when being used as a fall arrest
system in sub-zero AND wet conditions contact the
supplier as capacities may be reduced.
The
P O RTA -GANTRY
has different ratings depending upon the application as detailed in the table below:
Application Capacity
Goods [kg] 500 1000 2000 3000
Fall Arrest 3 persons 3 persons 5 persons 5 persons
Max. Combined Personnel
Lifting Capacity [kg] 250 400 750 1000
500-3000
500-3000
No. 1 in lightweight, portable, safe lifting solutions
4

NOTES FOR CORRECT USAGE
• We recommend the use of load-sensing or overload
protection devices on all lifts.
• The risk assessment and method statement must
consider additional loading resulting from any “wet
lift” situations.
• Ensure suitable winches and connection plates are
used for all applications
• Due care and attention should be practiced when
transporting and storing the gantry to avoid damage.
• Do not throw the gantry or its components down or
stack items on top of it. Always place properly on the
ground avoiding damage to the equipment.
• Assemble only as instructed (ensure all bolts are
present and fitted correctly as per instructions).
• We recommend that gloves should be worn when
using this equipment.
• Set up the gantry at a safe distance from the hazard
and subsequently move the structure into place.
• The beam must be horizontal prior to any lift and
A-frames vertical and parallel to each other.
• Do not use the gantry if the trolley does not run freely
along the beam.
• Attach hoist only to the lifting point on the trolley.
• Avoid side pull. Lowering and lifting should only be
carried out when the load chain/lifeline form a
straight and vertical line between the load and lifting
attachment point on the trolley.
• Do not allow load to swing.
• When lifting keep the load low to the ground.
• NEVER walk away from structure whilst still being
connected.
• Only raise and lower loads when CASTOR BRAKES
are ENGAGED.
• When using the gantry as a fall arrest anchor the
required clearance of the fall arrest device should be
considered - refer to device’s Assembly & Operation
manual and consider the height adjustment on the
gantry.
• Before the gantry is used consideration must be given
to the potential effects of the lifelines over sharp
edges, chemical reagents, electrical conductivity,
cutting, abrasion, climatic exposure and the effect of
offset forces as a result of pendulum falls.
• The gantry is not to be moved under load except
when a Competent Person or authority approves
a risk assessment and a method statement for a
particular reason.
• To ensure stability of the structure, the operating
span of the beam must be equal to or greater than
the distance between the castors on the A-Frame.
Warning
• The equipment shall not be used outside its limitations,
or for any purpose other than that for which it is
intended.
• When winching only one lifeline should be used with
each sheave and they should never cross paths with
each other.
• Do not lift or transport loads while personnel are in
the danger zone.
• Do not allow personnel to pass under a suspended
load.
• When gantry is used with multiple persons attached
working procedures should dictate that individual
lifelines do not cross and become tangled.
• It is NOT recommended to mix the use of the gantry
with personnel and goods lifting concurrently.
• A suspended load must not be left unattended.
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• Start moving the load along the beam only after it has
been attached correctly and all personnel are clear of
the danger zone.
• Be aware of hazards when setting up/folding down,
eg. hands/fingers trapped in rotating parts.
• It is essential for safety that the P O R TA -GANTRY is
withdrawn from use immediately should:
1) any doubt arise about its condition for safe use or;
2) it has been used to arrest a fall and not be used
again until confirmed in writing by a competent
person that it is acceptable to do so.
Attaching the load
The operator must ensure that the hoist is attached in
a manner that does not expose him or other personnel
to danger by the hoist, chain(s) or the load.
Temperature range
The
P O RTA -GANTRY
can be operated in ambient dry
temperatures between -20° and +55°C (-4°F to 131°F).
Consult your supplier in case of extreme working conditions.
If used in sub-zero and wet conditions, fall arrest
appliances characteristics may change.
Regulations
The
P O RTA -GANTRY
complies with the following
regulations:
PPE Directive 89/686/EEC, Machinery Directive
2006/42/EC, The Provision and Use of Work Equipment
Regulations 1998 (S.I. 1998 No. 2306), The Lifting
Operations and Lifting Equipment Regulations 1998
(S.I. 1998 No. 2307), and/or safety regulations of the
respective country for using manual lifting equipment
must be strictly adhered to. EN795:1997, ANSI Z359.1-
2007 and CSA Z259.16-04 certified.
INSPECTION/MAINTENANCE
Regular inspections
To ensure that the gantry frame remains in safe
working order it must be subjected to thorough periodic
inspections by a competent person. Inspections are to be
6 monthly for personnel lifting and 12 monthly for goods
only unless adverse working conditions or profile of use
dictate shorter periods. The components of the gantry
frame are to be inspected for damage, wear, corrosion
or other irregularities. To check for worn parts it may be
necessary to disassemble the gantry frame.
Repairs should only be carried out by an approved
specialist workshop that uses original spare parts.
If using the Gantry in explosive atmospheres see
additional section titled ATEX.
Inspections are instigated by the user. If detailed
information is required on inspection and test criteria,
please refer to your supplier’s technical department.
Please refer to pg 19 for the equipment inspection log.
Maintenance/Repair
In order to ensure correct operation not only the
operations instructions, but also the conditions for
inspection and maintenance must be complied with.
If defects are found stop using the P O RTA -GANTRY
immediately.
No alterations or additions to the equipment should be
made without the written consent of the manufacturer.
Any repair shall only be carried out in accordance with
the manufacturer’s procedures.
It is recommended to maintain the equipment in a clean
and dry manner. Cleaning is suggested using a sponge
or cloth with warm, soapy water (using diluted domestic
washing up liquid), rinsing and allowing to dry.
500-3000
500-3000
No. 1 in lightweight, portable, safe lifting solutions
6

Marking
The serial labels indicate:
• The product identification number.
• The products unique serial number.
• The goods WLL of the device.
• The year of manufacture.
• The standards to which the device is approved.
• The ATEX rating of the product (if applicable) - see
ATEX section below.
• CE 0088: Notified body number (currently LRQA) who
are responsible for approving REID Lifting’s quality
control system.
Read the Assembly & Operation instructions.
P O RTA -GANTRY 500-3000kg
Assembly & Operation instructions.
ATEX
This product has been designed for use in explosive
atmospheres. If the product is to be used in explosive
atmospheres then the following section must be followed.
Any different or exceeding use is considered incorrect
and REID Lifting Ltd will not accept any responsibility
for damages resulting from false application. The risk is
solely with the user. If the product has been customised
in any way then it may not comply with standards and
not be suitable for use in explosive atmospheres. If this is
the case then the product will not have any of the below
marking. If in doubt contact your REID representative.
ATEX - Classification
As standard, the product meets the requirements
of Category 3 equipment for use in Zone 2 explosive
atmospheres, providing a normal level of protection
where mixtures of air and gases, vapours or mists or
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by air/dusts mixtures are unlikely to occur or, if they do
occur, are likely to do so only infrequently and for a short
period only.
Or;
Available as an upgrade the product can be supplied to
meet the requirements of Category 2 equipment for use
in Zone 1 explosive atmospheres, providing a high level
of protection where mixtures of air and gases, vapours
or mists or by air/dusts mixtures are likely to occur.
ATEX - Identification
In addition to the previous marking section the product
will have the following identification on the serial label:
As standard for Zone 2 atmospheres:
II 3 GD T6
Identification for protection against explosions
II:
Unit group II – non-mining application
3:
Category 3 – Normal safety for use in Zone 2
GD:
For use in gas (G) & dust (D) atmospheres
T6:
Temperature class – Max 85°C
Or;
As an upgrade for use in Zone 1 environments:
II 2 GD T6
Identification for protection against explosions
II:
Unit group II – non-mining application
2:
Category 2 – High safety for use in Zone 1
GD:
For use in gas (G) & dust (D) atmospheres
T6:
Temperature class – Max 85°C
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ATEX - Spark Formation
Increased danger of ignition may emanate from
clashing of special material pairings. These are non
corrosion-resistant steel or cast iron against aluminium,
magnesium or pertinent alloys. This applies especially
in case of rust or surface rust. When assembling the
product and inserting fastening components; they must
be clear of rust and debris of any kind. Care must be
taken to ensure the product is handled in a suitable
manner and is never thrown, and always placed, onto
the ground.
ATEX - Static Electricity
For Zone 2 applications static electricity has been
identified as potential for build up leading to an incendive
spark. Although the risk of such ignition is unlikely the
gantry must be earthed during assembly and use. This
can be achieved by attaching a 4mm earthing lead to a
convenient location on metallic parts of both the Gantry
and Trolley.
In Zone 1 applications, for added explosion protection,
the gantry is fitted with anti-static trolley rollers,
electrically conductive castors and therefore does not
need to be earthed.
ATEX - Inspection, Maintenance &
Repair
If using the gantry in explosive atmospheres, in addition
to the regular inspection/maintenance information
found on page 6, these additional instructions should be
followed.
Inspections shall be instigated by the user and occur
at least 6 monthly or sooner if adverse operating
conditions or profile of use dictate shorter periods.
Inspections and maintenance shall be carried out at
a safe distance away from an explosive atmosphere.
Special attention should be given to dust deposits on the
structure, especially in areas where the profiles come
into contact, and should be wiped clean and care taken
not to apply materials that could create electrostatic
charging. Additionally the bearings in the trolley rollers
and castors should be checked to ensure they rotate
freely. The structure is predominantly constructed from
aluminium which will not rust. However there are steel
components used throughout. These are the fasteners,
castors, master-link, trolley rollers, A-frame height
adjustment gearing system (if fitted) and the height
adjustment ratchet (if fitted). Where there is sign of
any rust deposits on the aluminium structure it should
be wiped clean as above and where there is sign of rust
on a steel component then that component should be
removed from use and the structure not used until a
replacement is fitted.
LANGUAGE
It is essential for the safety of the user that if this product
is re-sold outside the original country of destination the
reseller shall provide instructions for use, maintenance,
for periodic examination and for repair in the language of
the country in which the product is to be used.
500-3000
500-3000
No. 1 in lightweight, portable, safe lifting solutions
8

1.
P O RTA -GANTRY system delivered flat packed on
a pallet:
• 2 x A-Frames
• 1 Trolley
• Beam (sometimes shipped separately)
4. Assemble each A-Frame by:
• Positioning legs and bolt in place
• Attaching leg brace
The unit is most easily assembled with the A-Frames
at their lowest height setting and this is the
recommended position to start from.
3. A-Frame prior to assembly
2. Gantry Tool Set (supplied as an option):
• Ratchet handle 1/2” sq drive
• 24mm socket
• 24mm combination spanner
• 14mm long series allen key
ASSEMBLY INSTRUCTIONS
N.B. Appropriate PPE should be worn • Gloves • Protective footwear • Hard hat
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5. Apply the castor brakes
Put brakes on only with protective footwear ensuring
that the castors are in the orientation shown.
Do not use hands
Lock castors in orientation shown:
8. Lay the two A-Frames a beam length apart on a
flat surface in line with each other with the castor
wheels outward and brakes on.
Lay the beam on the A-Frames, resting on Bolt 1
on each cheek plate.
7. Cheek Plates bolts 1 and 2
6. Pre Assembly visual check
• Beam
• Trolley
• 2 x A-Frames
• Tool Set (Option)
500-3000
500-3000
No. 1 in lightweight, portable, safe lifting solutions
10

9. Offer one end of the beam to the rear bolt-hole on
the cheek-plate (Bolt 1) and insert a bolt. Put on
plain washer, spring washer then nut, finger tight.
N.B. The gantry beam has adjustment holes to narrow
the footprint of the gantry. This is best done when the
gantry is assembled with 2 persons sliding the A-frame
inwards while 1-2 persons steady the gantry by holding
the beam – this will require the use of a step ladder. If
this process is required to be carried out often then
an upgrade to ‘lobed cheek plates’ can be purchased
which allows the gantry to be assembled as steps 8-21
but with one A-frame inward from the end of the beam.
11.
Thread beam trolley over the other end of the beam
and lock with friction brake at approximately centre
position.
12. Offer opposite side of beam to the rear bolt-hole on
the cheek-plate (Bolt 1) and insert bolt. Put on plain
washer, spring washer then nut, finger tight.
10. Visual Check
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15. With the help of another person, scissor the
beam and A-Frame into position (using the first
bolt as a hinge).
Be careful not to trap any fingers in this operation
14. At this stage it may be useful to attach the lifting
device to the trolley in order to avoid having to lift
and attach when gantry is fully erect. This avoids a
working at height problem when attaching a hoist.
Lift - Keeping hands clear
of potential “Pinch” area
marked with warning tape
Chain Hoist opposite
end to lift
13. Visual Check
16. Insert the second bolt into the cheek-plate. Tighten
both bolts until spring washer is fully depressed.
(Do not over tighten)
500-3000
500-3000
No. 1 in lightweight, portable, safe lifting solutions
12

18.
Move trolley to other end of beam, opposite to
the end to be raised, and secure by tightening the
trolley knob.
(For additional safety whilst the beam is at such an
angle a spare bolt can temporarily be placed in an
adjustment point on the beam to prevent the trolley
slipping down the beam)
17.
Visual Check
19.
Repeat the scissor activity at the opposite end
of the gantry.
20.
Insert and tighten the final beam bolt.
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22. If the hoist is not already attached to the
suspension point on the trolley, do so now (using
stepladder if height setting requires).
If this is not safe, disassemble the gantry and
re-start adding the hoist prior to raising the
A-Frames.
21.
The gantry is now erect at its lowest height
setting.
23.
Decide on the height required (always using the lowest
possible setting for the work in hand). Adjust the upright
position on one A-Frame (a 2 man operation – one on
the bolts and one on the upright) by removing 2 x upright
securing bolts and moving the upright to the appropriate
setting by lifting from the strut handle. Re-secure with
bolts, nuts and washers (do not over tighten). Repeat the
height adjustment at the opposite end.
24.
Release trolley brake and castor brakes to position
the gantry over the load ensuring, when possible, that
the load is lifted from the center of the beam.
500-3000
500-3000
N.B. ENSURE THE BEAM IS HORIZONTAL AND
CASTORS ARE LOCKED PRIOR TO ANY LIFT.
No. 1 in lightweight, portable, safe lifting solutions
Beam height
adjustment bolts
(2 bolts on each
upright)
Tighten all bolts to
27 Nm (20 ft lbs) or
until spring washers
are fully depressed
14

VARIANTS & OPTIONS
•
Wind Up Jack Legs
•
Ratchet Beam Elevation System
•
Customised Configurations
• P O RTA -GANTRY
5000
• P O RTA -GANTRY
RAPIDE
Wind Up Jack Leg Option (WUJL)
WUJL option may be fitted to the gantry – this gives
fine adjustment in the height setting (300mm total lift
on the uprights) and gives independent foot adjustment,
particularly useful on uneven ground.
If the windup jack legs are fitted the following points must
be observed:
1. Check whether the castors fitted are Load Rated
(or Pneumatic).
N.B. For pneumatic, non load bearing, castors the
WUJL system must always be applied prior to
performing any lift. If load rated castors are fitted
the operator can choose whether the castors or
WUJL take the load on each foot of the gantry.
2.
When transporting over ground or manoeuvring
the gantry, into position, always have the stands in
the ‘parked’ position as in figure 1 right or remove if
required.
3. Position the gantry for the lift before setting the
heights with the jack.
4. Before lifting ensure all jacks are in the correct lifting
position and are secured with locking pins and clips as
in figure 2.
5. Manually raise each leg/castor in turn and set the
height by rotating jack handle clockwise.
6. Having set the adjustment of all four legs, stand back
from the gantry and ensure that the gantry uprights
are vertical and the beam is horizontal.
7. If the ground that the load spreading feet are on is
soft and likely to sink when the load applied put boards
under the feet to spread the load further.
8. Having performed the lifting operations, put the stands
in the ‘park’ position and disassemble.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
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Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
Customised Configurations
For customised systems additional assembly and
operation information may be provided as required.
PO R TA -GANTRY 5000
Unique lightweight, portable gantry system with WLL
up to 5000kg
See separate Assembly & Operating manual.
PO R TA -GANTRY
RAPIDE
Unique, ultra-lightweight, portable, rapid assembly gantry
system with goods WLL up to 500kg designed for rapid
deployment and operation and/or confined space/work
at height applications and/or personnel lifting and fall
protection up to 3 persons.
See separate Assembly & Operating manual.
E&OE
500-3000
500-3000
No. 1 in lightweight, portable, safe lifting solutions
16

The height of each gantry beam
is easily adjusted by the release of
2 bolts on each upright and can
be easily and safely raised into
position by increments of 200 or
150mm depending on product.
To assist with this activity a
Geared Wheel or Ratchet system
is provided for the larger gantries;
manual on smaller frames.
All systems can be customised - Max height of lift (HoL) to 5800mm subject to
WLL, and Min overall height for confined space.
Dims use standard Master Link Trolley, other options available to increase
resulting HoL and to assist with load movement.
Beam Length Dim C = clear operating span = (A - 920mm)
* Weight includes stabiliser legs
Beam lengths available up to 9000mm subject to WLL - for further information
contact REID Lifting or our representatives.
PORTA
-GANTRY systems are fully EN795 Class B certified - please discuss
requirements with REID.
Frame
size
Dmax E Dmin F Hmax Hmin G
Max height
to lifting eye
Height
increment
Min height to
lifting eye
Max height to
top of beam
Max height to
top of roller
Min height to
top of roller Width A-Frame
Weight (kg)
Trolley
Roller size
Castor
Diam
WLL (kg)
500 /
1000
S2355 5 x 150 1605 2675 2757 2007 1212 33 82 150
M2851 5 x 150 2101 3171 3253 2503 1429 40 82 150
I3188 5 x 200 2188 3499 3581 2581 1726 46 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
TC1 5829 9 x 200 4029 6149 6231 4431 2733 95 82 200
WLL (kg)
2000
S2355 5 x 150 1605 2675 2757 2007 1212 38 82 150
M2851 5 x 150 2101 3171 3253 2503 1429 40 82 150
I3188 5 x 200 2188 3499 3581 2581 1726 46 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
≤1700 TC1 5829 9 x 200 4029 6149 6231 4431 2733 95 82 200
WLL (kg)
3000
S2410 5 x 150 1660 2730 2812 2062 1212 55 82 200
M2906 5 x 150 2156 3226 3308 2558 1429 60 82 200
I3188 5 x 200 2188 3499 3581 2581 1726 70 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 82 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
WLL (kg)
5000
I3181 5 x 200 2181 3592 3717 2717 1736 97* 125 200
T4049 6 x 200 2849 4487 4612 3412 2021 106* 125 200
S, M, TC3 & TC4 versions also available as custom systems
WLL 5000 dims systems are shown using the deeper ‘D’ section beam
Unique portable gantry system that can safely lift up to 5000kg, with
manual assembly on just 4 bolts.
PO R TA -GANTRY RANGE
Detailed Dimensions
NOTE - beam height
adjustment
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Quality and Safety are key themes throughout this
document and the REID Lifting ethos. It is with this in
mind that we have undertaken external accreditations
to ensure we stay focused on what is important to
our clients and users and ahead of market trends and
developments in Safety and Quality systems. REID
Lifting has been successfully audited by Lloyds Register
(LRQA) for approval of its Integrated Management
System combining quality systems management,
environmental issues and the Health and Safety
practices within the company.
REID Lifting holds the following certifications:
• ISO 9001 - Specifies requirements for a quality
management system for any organisation that
needs to demonstrate its ability to consistently
provide product that meets customer and applicable
regulatory requirements and aims to enhance
customer satisfaction.
• ISO 14001 - Specifies the requirements for
implementing environmental management systems
throughout all areas of the company.
• OHSAS 18001 - Occupational Health and Safety
Managements Systems.
• LEEA Membership - REID Lifting Ltd is a full member
of the Lifting Equipment Engineers Association
(membership 000897). REID Lifting conforms to
the main aims of the Association which is to achieve
the highest standards of quality and integrity in the
operations of members. Their entry qualifications are
demanding and strictly enforced through technical
audits based on the Technical Requirements for
Members.
Conformité Européenne (CE)
REID Lifting’s products have been designed, tested
and approved (as appropriate) by the Conformité
Européenne. This certifies that REID Lifting’s products
meet the demands of the European Directives
regarding Health and Safety requirements. The EC
type-examination for this device has been carried out
by SGS United Kingdom Ltd, 202b, Worle Parkway,
Westonsuper-Mare, BS22 6WA, United Kingdom (CE
body no.0120) in accordance with article 10 of the
PPE Directive. The EC quality assurance system for this
device has been carried out by Lloyd’s Register Quality
Assurance Limited, Hiramford, Middlemarch Office
Village, Siskin Drive, Coventry, CV3 4FJ, United Kingdom
(CE body no. 0088) in accordance with article 11B of
the PPE Directive.
The Queen’s Award for Enterprise
Innovation
REID Lifting has been awarded this prestigious award
for innovative design and development of lightweight,
portable and safe lifting solutions.
TESTING
Testing and Technical File review are integral parts of
our design and manufacturing process – to externally
verify the products, where appropriate, using government
approved Notified Bodies. All REID Lifting products are
type tested at laboratories that are accredited by the
United Kingdom Accreditation Service (UKAS). In addition
products are proof load tested either individually (or on a
batch sampling basis). Full product design & development
Technical Files are available for inspection.
PRODUCT IPR
Design Rights apply to all REID Lifting Ltd products, REID
PATENTS in place or pending, for:
• P O RTA -GANTRY
• P O RTA -GANTRY RAPIDE
• P O RTA -DAVIT QUANTUM
• P O RTA -DAVIT
• T-DAVIT
• SNAPPER
All product names are Trade Marks of REID Lifting Ltd:
• P O RTA -GANTRY
• P O RTA -GANTRY RAPIDE
• P O RTA -DAVIT QUANTUM
• P O RTA -DAVIT
• P O RTA -BASE
• T-DAVIT
• P O RTA -QUAD
• SNAPPER
• P O RTA -LIFTER Manhole Lifter
2013
QUALITY & SAFETY
ACCREDITATIONS
18

Product number(s)* A
Serial number(s)* B
WLL* C
Year of manufacture* D
Name of user
Date of purchase
Date of first use
Periodic Examination and Repair History
Date Inspected by Pass/Fail Comments
Equipment Record
Product number(s)*
(A)
Serial Number(s)*
(B)
Year of manufacture*
(C)
Name of user
Date of purchase
Date of first use
Periodic Examination and Repair History
Date
Inspected by
Pass/Fail
Comments
*Insert this data into
table below
* Insert data from serial
numbers found on
product into table below
INSPECTION RECORD
INSPECTION
Tel: +44 (0)1291 620796 www.reidlifting.com

UK
REID Lifting
Unit 1 Wyeview, Newhouse Farm Ind. Estate,
Chepstow, Monmouthshire, NP16 6UD, UK
+44 (0)1291 620 796
+44 (0)1291 626 490
enquiries@reidlifting.com
www.reidlifting.com
FRANCE
REID Lifting France
P.A. de Kerboulard, Rue Gutenberg
56250 Saint-Nolff FRANCE
+33 (0)297 53 32 99
+33 (0)297 53 04 86
contact@reidlifting.fr
www.reidlifting.fr
DE & AUT & CH
REID Lifting D-A-CH
Finkernstrasse 26
8280 Kreuzlingen SWITZERLAND
+41 (0)71 686 90 40
+41 (0)71 688 51 69
jesser@reidlifting.de
www.ecolistec.ch
www.reidlifting.de
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SWEDEN
2LIFT AB - JJ Gruppen
Tryckarevägen 10
434 37 Kungsbacka SWEDEN
+46 (0)8540 69180
+46 (0)8540 60566
www.jjgruppen.se
AUSTRALIA
Vector Lifting
43 Spencer Street
Jandakot, WA 6164 AUSTRALIA
+61 (0)8 9417 9128
+61 (0)8 9417 4105
info@vectorlifting.com.au
www.vectorlifting.com.au
USA & CANADA
Thern, Inc.
5712 Industrial Park Road
PO Box 347, Winona, MN 55987, USA
+1 507 454 2996
+1 507 454 5282
info@thern.com
www.thern.com
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+44 (0)1291 620796 sales@reidlifting.com www.reidlifting.com
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ASSEMBLY &
OPERATION MANUAL
WEBSITE
All information herein is copyright protected by REID Lifting Ltd. All company and product names are Trade Mark and
Trade Name protected and all REID Product IPR is protected under Patents, Patents Pending and/or Design Rights.
Printed using environment friendly processes and materials
PGOM500-3000/EN/V14/17/01
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3
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