Genie S-100 Installation and operating manual

Part No. 1268494
Rev A4
March 2017
Serial Number Range
from S-10015D-1001
to S-10016D-1549
TM
TM
TM
TM
from S-10515D-983
to S-10516D-1549
from S-12015D-1012
to S-12016D-1549
from S-12515D-984
to S-12516D-1549
ServiceandRepairManual
This manual includes:
Repair procedures
Fault Codes
Electrical and Hydraulic
Schematics
For detailed maintenance
procedures, Refer to the
appropriate Maintenance
Manual for your machine.
from S-100D-1550
from S-105D-1550
from S-120D-1550
from S-125D-1550

March 2017
 S-100•S-105•S-120•S-125 PartNo.1268494
ii
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the Genie S-100 and
Genie S-105 Operator's Manual or the Genie
S-120 and Genie S-125 Operator's Manual before
attempting any maintenance or repair procedure.
This manual provides troubleshooting and repair
procedures for qualied service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills,
tools, lifting equipment and a suitable workshop.
In these instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classication
Group B/Type 3 as dened by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Copyright © 2015 by Terex Corporation
1268494 Rev A4 March 2017
First Edition, Fifth Printing
Genie is a registered trademark of Terex South Dakota, Inc.in
the U.S.A and many other countries.
Introduction
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [email protected]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Operator's, Parts or Service
Manuals.
Hyper link is:http://www.genielift.com/en/service-
support/manuals/index.htm

March 2017
Part No. 1268494 S-100 • S-105 • S-120 • S-125 iii
Revision History
Revision Date Section Procedure / Description
A 9/2015 Initial Release
A1 1/2016
Add Deutz TD201104i Engine &
Electrical schematics
A2 9/2016 Introduction Serial Number Legend
A3 2/2017 Specications Performance Specications
A4 3/2017 Repair Procedures Update illustration for cable adjustment
Reference Examples:
Section - Repair Procedure
Section - Fault Codes
Section - Schematics,Legends and schematics
Introduction
Introduction

March 2017
 S-100•S-105•S-120•S-125 PartNo.1268494
iii
Serial Number Legend
Model:
Serial number:
Electrical schematic number:
Year of manufacture:
Machine unladenweight:
Rated work load(including occupants):
Maximum numberofplatformoccupants:
Maximumallowable side force:
Maximumallowable inclination of thechassis:
S120D-12345
2016
S0D-1234512
1 2 3
45
Model:
Serial number:
Model year:
Electrical schematic number:
Manufacturedate:
Machine unladenweight:
Rated work load(including occupants):
Maximum numberofplatformoccupants:
Maximumallowable side force:
Maximumallowable inclination of thechassis:
S12016D-12345
1/2/16 2016
S120 16 D-12345
1 2 3 4
56
To August 31, 2016
1 Model
2 Model year
3 Facility code
4 Sequence number
5 Serial label (located under cover)
6 Serial number (stamped on chassis)
From September 1, 2016
1 Model
2 Facility code
3 Sequence number
4 Serial label (located under cover)
5 Serial number (stamped on chassis)
Introduction
iv
Introduction

March 2017
Part No. 1268494 S-100 • S-105 • S-120 • S-125
Danger
Failure to obey the instructions and safety rules in
this manual, and the Genie S-100 & Genie S-105
Operator's Manual or the Genie S-120 & Genie
S-125 Operator's Manual will result in death or
serious injury.
Many of the hazards identied in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualied to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Safety Rules
Section 1 • Safety Rules
v

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vi
Section 1 - Safety Rules
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Workplace Safety
Be sure to keep sparks, ames and
lighted tobacco away from ammable
and combustible materials like battery
gases and engine fuels. Always have an approved
re extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free
of debris that could get into machine components
and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other uids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This manual and
the decals on the machine, use signal words to
identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Used to indicate the presence of
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Used to indicate the presence of
a potentially hazardous situation
which, if not avoided, could result
in death or serious injury.
With safety alert symbol—used
to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Used to indicate the presence of
a potentially hazardous situation
which, if not avoided, may result in
property damage.
Safety Rules

March 2017
Part No. 1268494 S-100 • S-105 • S-120 • S-125
Table of Contents
Introduction
Important Information................................................................................................... ii
Serial Number Information ........................................................................................... ii
Serial Number Legend .................................................................................................iii
Section 1 Safety Rules
General Safety Rules................................................................................................... v
Section 2 Specications
Machine Specications, S120 and S-125 Models...................................................2 - 1
Performance Specications, S120 and S-125 Models............................................2 - 2
Machine Specications, S100 and S-105 Models...................................................2 - 3
Performance Specications, S100 and S-105 Models............................................2 - 5
Hydraulic Specications..........................................................................................2 - 6
Hydraulic Component Specications ......................................................................2 - 8
Deutz Engine F4L 913 Specications ...................................................................2 - 11
Deutz Engine BF4L 2011 Specications...............................................................2 - 12
Deutz Engine TD2011L04i Specications.............................................................2 - 13
Deutz Engine TD 2.9 Specications......................................................................2 - 14
Perkins Engine 1104D-44T Specications............................................................2 - 15
Perkins Engine 854F-34T Specications ..............................................................2 - 16
Perkins Engine 1004-42 Specications.................................................................2 - 18
Perkins Engine 1104C-44 Specications..............................................................2 - 19
Perkins Engine 804D-33T Specications..............................................................2 - 20
Cummins Engine B3.3T Specications.................................................................2 - 22
Cummins Engine B3.9L Specications .................................................................2 - 23
Cummins Engine B4.5L Specications .................................................................2 - 24
Machine Torque Specications.............................................................................2 - 25
Manifold Plug Torque Specications.....................................................................2 - 25
Hydraulic Hose and Fitting Torque Specications ................................................2 - 26
SAE and Metric Fasteners Torque Charts ............................................................2 - 26
vii

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TABLE OF CONTENTS
viii
Section 3 Repair Procedures
Introduction .............................................................................................................3 - 1
Display Module........................................................................................................3 - 2
Platform Controls
1-1 Circuit Boards................................................................................................3 - 7
1-2 Membrane Decal ...........................................................................................3 - 8
1-3 Joystick Controllers .......................................................................................3 - 9
Platform Components
2-1 Platform .......................................................................................................3 - 16
2-2 Platform Leveling Cylinder ..........................................................................3 - 16
2-3 Platform Rotator ..........................................................................................3 - 18
2-4 Platform Level Sensor .................................................................................3 - 21
2-5 Platform Overload System ..........................................................................3 - 22
2-6 Platform Overload Recovery Message(Software V3.14 and later)..............3 - 25
Jib Boom Components, S-105 and S-125 Models
3-1 Jib Boom, S-105 and S-125 Models............................................................3 - 26
3-2 Jib Boom Lift Cylinder, S-105 and S-125 Models........................................3 - 28
Boom Components
4-1 Cable Track .................................................................................................3 - 30
4-2 Boom ...........................................................................................................3 - 33
4-3 Boom Lift Cylinder .......................................................................................3 - 44
4-4 Extension Cylinders.....................................................................................3 - 46
4-5 Boom Extend/Retract Cables ......................................................................3 - 50
Turntable Covers
5-1 Turntable Covers.........................................................................................3 - 54

March 2017
Part No. 1268494 S-100 • S-105 • S-120 • S-125 ix
TABLE OF CONTENTS
Section 3 Repair Procedures, continued
Engines
6-1 RPM Adjustment .........................................................................................3 - 56
6-2 Flex Plate ....................................................................................................3 - 56
6-3 Oil Pressure and Coolant Temperature Sending Units,
Cummins and Perkins Models.....................................................................3 - 58
6-4 Oil Pressure and Temperature Sending Units, Deutz Models.....................3 - 58
Ground Controls
7-1 Circuit Boards..............................................................................................3 - 59
7-2 Membrane Decal .........................................................................................3 - 60
7-3 Control Relays.............................................................................................3 - 61
Limit Switches
8-1 Limit Switches .............................................................................................3 - 64
8-2 Limit Switch and Level Sensor Locations....................................................3 - 67
8-3 Limit Switch Functions.................................................................................3 - 68
Hydraulic Pumps
9-1 Function Pumps ..........................................................................................3 - 71
9-2 Drive Pump..................................................................................................3 - 72
9-3 Auxiliary Pump ............................................................................................3 - 75
Manifolds
10-1 Function Manifold Components, S-100 and S-105 Models
(serial number 136) .....................................................................................3 - 77
10-2 Function Manifold Components, S-100 and S-105 Models
(after serial number 136) .............................................................................3 - 81
10-3 Valve Adjustments - Function Manifold, S-100 and S-105 Models .............3 - 85
10-4 Proportional Valves - Function Manifold......................................................3 - 86

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 S-100•S-105•S-120•S-125 PartNo.1268494
TABLE OF CONTENTS
x
Section 3 Repair Procedures, continued
10-5 Function Manifold Components, S-120 and S-125 Models
(before serial number 431) ..........................................................................3 - 87
10-6 Function Manifold Components, S-120 and S-125 Models
(from serial number 431 to 574) ..................................................................3 - 91
10-7 Function Manifold Components, S-120 and S-125 Models
(after serial number 574) .............................................................................3 - 95
10-8 Valve Adjustments - Function Manifold, S-120 and S-125 Models .............3 - 99
10-9 Proportional Valves - Function Manifold....................................................3 - 100
10-10 Platform Manifold Components, S-100 and S-120 Models .......................3 - 101
10-11 Platform Manifold Components, S-105 and S-125 Models .......................3 - 103
10-12 Proportional Valves - Platform Manifolds ..................................................3 - 105
10-13 Platform Rotate Counterbalance Valve Manifold Components .................3 - 105
10-14 Turntable Rotation Manifold Components.................................................3 - 106
10-15 Steer and Axle Extend/Retract Manifold Components - View 1 ................3 - 107
10-16 Steer and Axle Extend/Retract Manifold Components - View 2 ................3 - 109
10-17 Valve Adjustments - Steer and Axle Extend/Retract Manifold ..................3 - 113
10-18 Traction Manifold Components
(S-100/105 before serial number 291)
(S-120/125 before serial number 1195) ....................................................3 - 115
10-19 Traction Manifold Components
(S-100/105 after serial number 290)
(S-120/125 after serial number 1194) .......................................................3 - 119
10-20 Valve Adjustments - Traction Manifold......................................................3 - 123
10-21 Valve Coils ................................................................................................3 - 123

March 2017
Part No. 1268494 S-100 • S-105 • S-120 • S-125
TABLE OF CONTENTS
xi
Section 3 Repair Procedures, continued
Fuel and Hydraulic Tanks
11-1 Fuel Tank ..................................................................................................3 - 126
11-2 Hydraulic Tank ..........................................................................................3 - 127
Turntable Rotation Components
12-1 Turntable Rotation Hydraulic Motor and Drive Hub...................................3 - 129
Axle Components
13-1 Steer Sensors............................................................................................3 - 133
13-2 Yoke and Hub............................................................................................3 - 135
13-3 Drive Motor................................................................................................3 - 137
13-4 Drive Hub ..................................................................................................3 - 138
13-5 Steering Cylinders .....................................................................................3 - 139
13-6 Extendable Axles.......................................................................................3 - 140
Section 4 Diagnostic Codes
Introduction .............................................................................................................4 - 1
Diagnostic Code Chart............................................................................................4 - 3
Control System Fault Codes ...................................................................................4 - 9
Deutz TD 2.9 L4 Engine Fault Codes ...................................................................4 - 13
Perkins 854F-34T Engine Fault Code...................................................................4 - 28
Software................................................................................................................4 - 37

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TABLE OF CONTENTS
xii
Section 5 Schematics
Introduction .............................................................................................................5 - 1
Circuit Numbering ...................................................................................................5 - 2
Wire Color Legend ..................................................................................................5 - 4
Limit Switches .........................................................................................................5 - 8
Relay Layout .........................................................................................................5 - 10
Drive Chassis Controller Pin Legend ....................................................................5 - 11
Platform Controller Pin Legend.............................................................................5 - 12
Turntable Controller Pin Legend ...........................................................................5 - 13
Engine Relay and Fuse Panel Legend -
Deutz TD2011 and Perkins 1104D Models .................................................5 - 14
Engine Relay and Fuse Panel Legend - Deutz TD2.9 Models..............................5 - 15
Engine Relay and Fuse Panel Legend - Perkins 854F Models.............................5 - 16
Telematics Connector Pin Legend........................................................................5 - 17
Electrical Symbols Legend....................................................................................5 - 18
Hydraulic Symbols Legend ...................................................................................5 - 19
Safety Circuit Schematic.......................................................................................5 - 21
Engine Options- Perkins and Cummins
(S-100/105 before serial number 219)
(S-120/125 before serial number 933) ........................................................5 - 23
Engine Options- Perkins
(S-100/105 from serial number 219 to 247)
(S-120/125 from serial number 933 to 984) ................................................5 - 25

March 2017
Part No. 1268494 S-100 • S-105 • S-120 • S-125
TABLE OF CONTENTS
xiii
Section 5 Schematics,continued
Engine Options- Perkins
(S-100/105 from serial number 248)
(S-120/125 from serial number 985) ...........................................................5 - 27
Engine Options- Perkins
(S-100/105/120/125 from serial number 874) .............................................5 - 29
Engine Options- Cummins
(S-100/105 from serial number 219 to 247)
(S-120/125 from serial number 933 to 984) ................................................5 - 31
Engine Options- Cummins
(S-100/105 from serial number 248)
(S-120/125 from serial number 985) ...........................................................5 - 33
Electrical Schematic - Generator Options.............................................................5 - 35
Electrical Schematic - 12 kW Generator (welder option) ......................................5 - 37
Electrical Schematic (ES105C, ES125G)
(S-100/105 before serial number 231)
(S-120/125 before serial number 921) ..........................located at end of manual
Electrical Schematic (ES0427)
(S-100/105 from serial number 231 to 809)
(S-120/125 from serial number 921 to 2709) ................located at end of manual
Electrical Schematic (ES0509)
(S100/105 from serial number 810)
(S120/125 from serial number 2710).............................located at end of manual
Perkins 1104D-44T Engine Electrical Schematic..................................................5 - 39
Perkins 854F-34T Engine Electrical Schematic....................................................5 - 41
Perkins 854F-34T Engine Electrical Harness .......................................................5 - 43

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TABLE OF CONTENTS
xiv
Section 5 Schematics,continued
Deutz TD2.9 Engine Electrical Schematic ............................................................5 - 45
Deutz TD2.9 Engine Electrical Harness................................................................5 - 47
Hydraulic Schematic - 12 kW Generator (welder option).....................................5 - 49
Hydraulic Schematic, S-100 • S-105
(serial number 136) .....................................................................................5 - 51
Hydraulic Schematic, S-100 • S-105
(from serial number 137 to 290) ..................................................................5 - 53
Hydraulic Schematic, S-100 • S-105
from serial number 291 to serial number 738) ............................................5 - 55
Hydraulic Schematic, S-100 • S-105
from serial number 739) ..............................................................................5 - 57
Hydraulic Schematic, S-120 • S-125
(from serial number 404 to serial number 430) ...........................................5 - 59
Hydraulic Schematic, S-120 • S-125
(from serial number 431 to serial number 1194) .........................................5 - 61
Hydraulic Schematic, S-120 • S-125
(from serial number 1195 to serial number 2634) .......................................5 - 63
Hydraulic Schematic, S-120 • S-125
(from serial number 2635 to serial number 3145) .......................................5 - 65
Hydraulic Schematic, S-120 • S-125
(from serial number 3146 to serial number S12514D-921) .........................5 - 67
Hydraulic Schematic, S-120 • S-125
(from serial number S12514D-921).............................................................5 - 69

Part No. 1268494 S-100 • S-105 • S-120 • S-125 2 - 1
March 2017 Section 2 • Specications
Specications
Machine Specications,
S-120 and S-125 Models
Stowed dimensions S-120 S-125
Length, transport position 39 ft 11 in 39 ft 11 in
12.17 m 12.17 m
Length, stowed 42 ft 8 in 46 ft 9 in
13 m 14.25 m
Width, axles retracted 8 ft 2 in 8 ft 2 in
249 cm 249 cm
Width, axles extended 11 ft 11 ft
335 cm 335 cm
Height, stowed maximum 10 ft 1 in 10 ft 1 in
308 cm 308 cm
Weight 44,340 lbs 44,640 lbs
20,112 kg 20,248 kg
Ground clearance 15 3/4 in 15 3/4in
40 cm 40 cm
Operational dimensions
Platform height, maximum 120 ft 125 ft
36.6 m 38.1 m
Working height, maximum 126 ft 131 ft
38.4 m 39.9 m
Horizontal reach maximum 75 ft 80 ft
22.9 m 24.4 m
Maximum load capacity 750 lb 500 lb
340 kg 227 kg
Turntable tailswing, 66 in 66 in
axles retracted 168 cm 168 cm
Turntable tailswing 48 in 48 in
axles extended 122 cm 122 cm
Wheelbase 12 ft 12 ft
366 cm 366 cm
Turning radius, outside, 22 ft 2 in 22 ft 2 in
axles retracted 6.75 m 6.75 m
Turning radius, inside, 13 ft 2 in 13 ft 2 in
axles retracted 4.01 m 4.01 m
Turning radius, outside, 18 ft 10 in 18 ft 10 in
axles extended 5.74 m 5.74 m
Turning radius, inside, 8 ft 6 in 8 ft 6 in
axles extended 2.59 m 2.59 m
Turntable rotation (degrees) 360° continuous
Platform rotation 160°
Maximum allowable 150 lbs
side force (ANSI and CSA) 667 N
Maximum allowable 90 lbs
side force (CE) 400 N
Controls 12V DC proportional
Platform dimensions
Length 96 in
244 cm
Width 36 in
91 cm
Tires and wheels
Tire size 445/65D22.5, FF
Tire ply rating 18
Tire weight, new foam-lled (minimum) 815 lbs
370 kg
Overall tire diameter 46.5 in
118 cm
Wheel diameter 22.5 in
57 cm
Wheel width 13 in
33 cm
Wheel lugs 10 @ 3/4 -16
Lug nut torque, dry 420 ft-lbs
570 Nm
Lug nut torque, lubricated 320 ft-lbs
434 Nm

2 - 2 S-100 • S-105 • S-120 • S-125 Part No. 1268494
March 2017Section 2 • Specications
SPECIFICATIONS
Fluid capacities
Hydraulic tank 55 gallons
208 liters
Hydraulic system 80 gallons
(including tank) 303 liters
Fuel tank 40 gallons
151 liters
Coolant capacity 20 quarts
18.9 liters
Drive hubs 47 oz
1.4 liters
Turntable rotation 93 oz
drive hub 2.8 liters
Drive hub oil type:
SAE 90 multipurpose hypoid gear oil API service
classication GL5
For operational specications, refer to the
Operator's Manual.
Performance Specications,
S-120 and S-125 Models
Drive speeds
High drive speed, stowed 8.0 - 8.4 sec 36 ft / 11 m
Low drive speed, stowed 14.4 - 16.4 sec 18 ft / 5.5 m
High drive speed,
non-stowed < 80 ft 18 - 20 sec 18 ft / 5.5 m
High drive speed,
non-stowed > 80 ft 32.6 - 36.6 sec 18 ft / 5.5 m
Braking distance, maximum
High range on paved surface 4 to 6 ft
1.2 to 1.8 m
Gradeability (boom stowed) See Operators Manual
Boom function speeds, maximum
from platform controls
Jib boom up (S-125 models) 28 to 32 seconds
Jib boom down (S-125 models) 28 to 32 seconds
Boom up
Boom fully retracted 80 to 88 seconds
Boom extended to >4 ft / >1.2 m 100 to 110 seconds
(time between fully lowered and
a fully raised position)
Boom extended to >80 ft / >24.4 m 50 to 55 seconds
(time between 53° envelope
limit and a fully raised position)
Boom extended to >100 ft / >30.5 m 24 to 28 seconds
(time between 68° envelope
limit and a fully raised position)
Boom down
Boom fully retracted 80 to 88 seconds
Boom extended to >4 ft / >1.2 m 100 to 110 seconds
(time between fully raised and
a fully lowered position)
Boom extended to >80 ft / >24.4 m 50 to 55 seconds
(time between fully raised and
the 50° envelope limit)
Boom extended to >100 ft / >30.5 m 24 to 28 seconds
(time between fully raised and
the 65° envelope limit)
Boom extend
vertical, 0 to 120 ft / 0 to 36.6 m 170 to 190 seconds
Boom retract
vertical, 120 ft to 0 / 36.6 m to 0 170 to 190 seconds

Part No. 1268494 S-100 • S-105 • S-120 • S-125 2 - 3
March 2017 Section 2 • Specications
SPECIFICATIONS
0 ft / 0 m
0 ft / 0 m
-10 ft / -3 m
10 ft / 3 m
20 ft / 6.1 m
30 ft / 9.1 m
40 ft / 12.2 m
50 ft / 15.2 m
60 ft / 18.3 m
70 ft / 21.3 m
10 ft / 3 m
20 ft / 6.1 m
30 ft / 9.1 m
40 ft / 12.2 m
50 ft / 15.2 m
60 ft / 18.3 m
70 ft / 21.3 m
80 ft / 24.4 m
90 ft / 27.4 m
100 ft / 30.5 m
110 ft / 33.5 m
120 ft / 36.6 m
LSB4EO
100 ft (30.5 m)
LSB3RS
3.5 ft (1.1 m)
LSB3RO
3 ft (0.9 m)
LSB2RS
101 ft (30.8 m)
LSB13AO
53
LSB1DO
10
LSB7DS
11
LSB14AO
68
OO
OO
O
O
LSB8AS
50
LSB9AS
65
LSB4ES
75.5 ft
(23 m)
LSB2RO
102 ft
(31.1 m)
LSB3EO
75 ft
(22.9 m)
Turntable rotate, 360°
boom horizontal and
fully retracted 170 to 190 seconds
Turntable rotate
boom horizontal and 63 to 70 seconds
extended >0 ft / >0 m drive enable to drive enable
Turntable rotate
boom fully raised and 109 to 120 seconds
extended >80 ft / >24.4 m drive enable to drive enable
Platform rotate, 160° 18 to 22 seconds
Machine Specications,
S-100 and S-105 Models
Stowed dimensions S-100 S-105
Length, transport position 39 ft 11 in 39 ft 11 in
12.17 m 12.17 m
Length, stowed 42 ft 8 in 46 ft
13 m 14 m
Width, axles retracted 8 ft 2 in 8 ft 2 in
249 cm 249 cm
Width, axles extended 11 ft 11 ft
335 cm 335 cm
Height, stowed maximum 10 ft 1 in 10 ft 1 in
308 cm 308 cm
Weight 39,700 lbs 40,000 lbs
18,007 kg 18,143 kg
Ground clearance 151/2 in 151/2in
39 cm 39 cm
Operational dimensions
Platform height, maximum 100 ft 105 ft
30.5 m 32 m
Working height, maximum 106 ft 111 ft
32.3 m 33.8 m
Horizontal reach maximum 75 ft 80 ft
22.9 m 24.4 m
Maximum load capacity 750 lb 500 lb
340 kg 227 kg
Turntable tailswing, 66 in 66 in
axles retracted 168 cm 168 cm
Turntable tailswing 48 in 48 in
axles extended 122 cm 122 cm
Wheelbase 12 ft 12 ft
366 cm 366 cm
Turning radius, outside, 21 ft 7 in 21 ft 7 in
axles retracted 6.58 m 6.58 m
Turning radius, inside, 13 ft 7 in 13 ft 7 in
axles retracted 4.14 m 4.14 m

2 - 4 S-100 • S-105 • S-120 • S-125 Part No. 1268494
March 2017Section 2 • Specications
Turning radius, outside, 19 ft 10 in 19 ft 10 in
axles extended 6.05 m 6.05 m
Turning radius, inside, 9 ft 9 ft
axles extended 2.74 m 2.74 m
Turntable rotation (degrees) 360° continuous
Platform rotation 160°
Maximum allowable 150 lbs
side force (ANSI and CSA) 667 N
Maximum allowable 90 lbs
side force (CE) 400 N
Controls 12V DC proportional
Platform dimensions
Length 96 in
244 cm
Width 36 in
91 cm
Tires and wheels
Tire size IN385/65D22.5, FF
Tire ply rating 18
Tire weight, new foam-lled (minimum) 622 lbs
282 kg
Overall tire diameter 43.1 in
109.5 cm
Wheel diameter 22.5 in
57 cm
Wheel width 11.75 in
30 cm
Wheel lugs 10 @ 3/4 -16
Lug nut torque, dry 420 ft-lbs
570 Nm
Lug nut torque, lubricated 320 ft-lbs
434 Nm
Fluid capacities
Hydraulic tank 55 gallons
208 liters
Hydraulic system 80 gallons
(including tank) 303 liters
Fuel tank 40 gallons
151 liters
Coolant capacity 20 quarts
18.9 liters
Drive hubs 47 oz
1.4 liters
Turntable rotation 93 oz
drive hub 2.8 liters
Drive hub oil type:
SAE 90 multipurpose hypoid gear oil API service
classication GL5
For operational specications, refer to the
Operator's Manual.
SPECIFICATIONS

Part No. 1268494 S-100 • S-105 • S-120 • S-125 2 - 5
March 2017 Section 2 • Specications
Performance Specications,
S-100 and S-105 Models
Drive speeds
High drive speed, stowed 8.0 - 8.4 sec 36 ft / 11 m
Low drive speed, stowed 14.4 - 16.4 sec 18 ft / 5.5 m
High drive speed,
non-stowed < 80 ft 18 - 20 sec 18 ft / 5.5 m
High drive speed,
non-stowed > 80 ft 32.6 - 36.6 sec 18 ft / 5.5 m
Braking distance, maximum
High range on paved surface 4 to 6 ft
1.2 to 1.8 m
Gradeability (boom stowed) See Operator's Manual
Boom function speeds, maximum
from platform controls
Jib boom up (S-105 models) 28 to 32 seconds
Jib boom down (S-105 models) 28 to 32 seconds
Boom up
Boom fully retracted 80 to 88 seconds
Boom extended to >4 ft / >1.2 m 100 to 110 seconds
(time between fully lowered and
a fully raised position)
Boom extended to >80 ft / >24.4 m 50 to 55 seconds
(time between 53° envelope
limit and a fully raised position)
Boom down
Boom fully retracted 80 to 88 seconds
Boom extended to >4 ft / >1.2 m 100 to 110 seconds
(time between fully raised and
a fully lowered position)
Boom extended to >80 ft / >24.4 m 50 to 55 seconds
(time between fully raised and
the 50° envelope limit)
Boom extend, boom fully raised
0 to 100 ft / 0 to 30.5 m 120 to 140 seconds
Boom retract, boom fully raised
100 ft to 0 / 30.5 m to 0 120 to 140 seconds
Turntable rotate, 360°
boom horizontal and
fully retracted 170 to 190 seconds
Turntable rotate
boom horizontal and 63 to 70 seconds
extended >0 ft / >0 m drive enable to drive enable
Turntable rotate
boom fully raised and 109 to 120 seconds
extended >80 ft / >24.4 m drive enable to drive enable
Platform rotate, 160° 18 to 22 seconds
SPECIFICATIONS
0 ft / 0 m
0 ft / 0 m
-10 ft / -3 m
10 ft / 3 m
20 ft / 6.1 m
30 ft / 9.1 m
40 ft / 12.2 m
50 ft / 15.2 m
60 ft / 18.3 m
70 ft / 21.3 m
10 ft / 3 m
20 ft / 6.1 m
30 ft / 9.1 m
40 ft / 12.2 m
50 ft / 15.2 m
60 ft / 18.3 m
70 ft / 21.3 m
80 ft / 24.4 m
90 ft / 27.4 m
100 ft / 30.5 m
110 ft / 33.5 m
120 ft / 36.6 m
LSB3RS
3.5 ft (1.1 m)
LSB3RO
3 ft (0.9 m)
LSB4ES
75.5 ft
(23 m)
LSB3EO
75 ft
(22.9 m)
LSB13AO
53
LSB1DO
10
LSB7DS
11
LSB8AS
50

2 - 6 S-100 • S-105 • S-120 • S-125 Part No. 1268494
March 2017Section 2 • Specications
SPECIFICATIONS
Hydraulic Specications
Hydraulic Fluid Specications
Genie specications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properties.
Cleanliness level, minimum ISO 15/13
Water content, maximum 250 ppm
Recommended Hydraulic Fluid
Hydraulic oil type Chevron Rando HD Premium
Viscosity grade 32
Viscosity index 200
Optional Hydraulic uids
Mineral based Shell Tellus S2 V 32
Shell Tellus S2 V 46
Chevron 5606A
Biodegradable Petro Canada Environ MV 46
Fire resistant UCON Hydrolube HP-5046
Note: Genie specications require additional
equipment and special installation instructions for the
approved optional uids. Consult the Genie Product
Support before use.
Optional uids may not have the
same hydraulic lifespan and may
result in component damage.
Note: Extended machine operation can cause the
hydraulic uid temperature to increase beyond it's
maximum allowable range. if the hydraulic uid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with incompatible
hydraulic uids. Hydraulic
uids may be incompatible
due to the differences in base
additive chemistry. When
incompatible uids are mixed,
insoluble materials may form and
deposit in the hydraulic system,
plugging hydraulic lines, lters,
control valves and may result in
component damage.
Note: Do not operate the machine when the ambient
air temperature is consistently above 120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
-40
-40
-22
-30
-4
-20
14
-10
32
-0
50
10
68
20
86
30
104
40
122
50
F
C
1
2
3
4