Reliance Foundry R-7593 User manual

Decorave Bollard Installaon
Drop-In
Concrete Insert
1-877-789-3245 | [e-mail] | www.reliance-foundry.com
Parts List
#PART QTY
1Bollard Base 1
2Bollard Cap 1
3Drop-In Concrete Insert 3/4" 1
4Threaded Rod 3/4" 1
5Washer 3/4" 1
6Hex Nut 3/4" 1
7Hexagon Socket Set Screw 3
8Plasc Plug 3
*Concrete insert manufacturers such as www.ucanfast.com
recommend specic measurements for minimum radii.
Installaon Equipment
Chalk 1" Masonry Drill Bit
Hammer 1-1/8" Socket Wrench
Vacuum Hammer Drill or Rotary Hammer
3/16" Hex Key Measuring Tape
Level Broom/Pressure Washer
3/4" Insert Seng Tool (or equivalent)
Before Installaon
STEP 1: Always check for hazards such as water pipes,
gas lines, and underground wiring before drilling.
STEP 2: Use a broom or pressure washer to clean the
concrete surface prior to bollard installaon.
STEP 3: Study the site plans to locate and mark the
precise center point of each bollard. For secure
installaon, ensure there is a minimum radius*of
solid concrete around each mark.
To protect the nish, keep bollards in packaging
unl exact moment of installaon.
Handle with care to avoid scratching or damaging
bollard surfaces as abrasions will lead to rust.
Once scratched, bollards cannot be repaired to
original form without re-nishing the enre surface.
R-7593
SECTION U-U
SCALE 0.38 : 1
PARTS LIST
DESCRIPTION
PART NUMBER
QTY
ITEM
R7593 BaseR7593B
11
R7593 CapR7593C
1
2
R7500 Threaded Bar
3/4" x 49"
R7500BAR
3/4"
1
4
Washer 3/4" OD 3 1/2"
Thick 1/4"
Washer 3/4"
OD 3 1/2"
1
5
Hex Nut 3/4" - requires
1 1/8" wrench
Hex Nut 3/4"
1
6
Hexagon Socket Set
Screw 3/8" x 1/2" -
requires 3/16" hex key
Hexagon
Socket Set
Screw 3/8" x
1/2"
3
7
Polyethylene Plug 3/8"Polyethylene
Plug 3/8"
3
8
Drop-in Concrete Insert
3/4" - requires 1" x 3
1/8" hole (dia. x depth)
Drop-in
Concrete
Insert 3/4"
1
3
U
U
1
5
6
4
3
2
7
8

Decorave Bollard Installaon
Drop-In
Concrete Insert
1-877-789-3245 | [e-mail] | www.reliance-foundry.com
Drill the Hole
STEP 4: Tap a pilot divot hole in the center of each mark.
STEP 5: Set the depth control on the hammer drill (or
rotary hammer) to 3-1/8". If depth control is not available,
mark 3-1/8"on the masonry bit.
STEP 6: Drill a hole that has a 1"diameter and 3-1/8"
depth. Drill on high speed, using the hammer funcon if
available.
Secure the Bollard
STEP 7: Clear the hole of all debris and/or standing water
using the vacuum.
STEP 8: Tap the drop-in insert (A) into the hole with the
sloed end facing down, and drive it down unl its top sits
ush with the concrete surface. Insert a seng tool (B) into
the threaded hole, then hammer down. This will cause the
internal expansion plug to set the concrete insert in place.
Note: If a proper seng tool is not available, an equivalent
at-end punch can be used.
STEP 9: Keep the bollard in its protecve packaging.
Carefully place the bollard base near the installaon
posion. When ready to install, remove the protecve
packaging.
STEP 10: Set the bollard base upright and maneuver it so
the center lines up with the threaded hole in the concrete
insert.
STEP 11: Lower the threaded rod through the bollard base.
STEP 12: Connue to thread the rod into the concrete
insert. Tighten** the threaded rod by hand unl it is secure
in the concrete insert.
STEP 13: Place the washer over the threaded rod so that it
rests on top of the bollard. Apply the 3/4"hex nut to the
threaded rod and ghten unl the bollard is secure.
**The manufacturer recommends ghtening the threaded rod to
a depth of approximately 1" into the concrete insert.
R-7593
1"
3 1/8"
3 1/8"
 1"
SECTION W-W
SCALE 0.93
W
W
1
"
PARTS LIST
DESCRIPTION
PART NUMBER
QTY
ITEM
concrete
11
Drop-in Concrete Insert
3/4" - requires 1" x 3
1/8" hole (dia. x depth)
Drop-in
Concrete
Insert 3/4"
1
2
set_tool_3_4
1
3
hammer_publi
c
1
4
B
A
STEP 6
STEP 7
STEP 8 STEP 11
STEP 12 STEP 13

Decorave Bollard Installaon
Drop-In
Concrete Insert
1-877-789-3245 | [e-mail] | www.reliance-foundry.com
Inspect the installaon. Abrasions should
be covered as soon as possible. For damage
repair or other servicing needs, please contact
Reliance Foundry’s sales department.
STEP 14: Remove bollard cap from its packaging. Place
the cap on the top of the sha of the bollard. Secure and
align the cap to the bollard base with the three set screws.
Tighten in equal amounts to ensure that the cap remains
centered.
STEP 15: Place the plasc plugs (C) over the set screw
heads.
STEP 14
STEP 15
R-7593
C