Reliance Foundry R-7535 User manual

Decorave Bollard Installaon Adhesive Anchoring
1-877-789-3245 | [e-mail] | www.reliance-foundry.com
To protect the nish, keep bollards in original
packaging unl exact moment of installaon.
Handle with care to avoid scratching or damaging
bollard surfaces as abrasions will lead to rust.
Once scratched, bollards cannot be repaired
to original form without re-nishing the enre
surface.
Parts List
Installaon Equipment
#PART QTY
1Bollard Base 1
2Bollard Cap 1
3Threaded Bar 1" 1
4Washer 1" 1
5Hex Nut 1" 1
6Hexagon Socket Set Screw 3
7Plasc Plug 3
1-1/8" Masonry Drill Bit Chalk
1-1/2" Wrench Caulking Gun
3/16" Hex Key Level
Hammer Drill or Rotary Hammer Measuring Tape
Adhesive Anchoring System* (included)
Before Installaon
STEP 1: Always check for hazards such as water pipes,
gas lines, and underground wiring before drilling.
STEP 2: Use a broom or pressure washer to clean the
concrete surface prior to bollard installaon.
STEP 3: Study the site plans to locate and mark the
precise center point of each bollard. For secure
installaon, ensure there is a minimum radius** of solid
concrete around each mark.
Drill the Hole
STEP 4: Tap a pilot divot hole in the center of each mark.
STEP 5: Set the depth control on the hammer drill (or
rotary hammer) to 4". If depth control is not available,
mark 4" on the masonry bit.
STEP 6: Drill a hole that has a 1-1/8" diameter and 4"
depth. Drill on high speed, using the hammer funcon
if available.
*Please refer to the adhesive manufacturer’s MSDS (included in
shipment) before using.
**Adhesive anchor manufacturers such as www.powers.com
recommend a minimum radius of 5".
R-7535
SECTION Y-Y
SCALE 0.42 : 1
PARTS LIST
DESCRIPTION
PART
NUMBER
QTY
ITEM
R7535 BaseR7535B
11
R7500
Threaded
Bar 1" x 42"
R7500B
AR 1"
1
4
Hex Nut 1" -
requires 1
1/2" wrench
Hex
Nut 1"
1
6
Hexagon
Socket Set
Screw 3/8" x
1/2" -
requires
3/16" hex key
Hexago
n
Socket
Set
Screw
3/8" x
1/2"
3
7
Polyethylene
Plug 3/8"
Polyethy
lene
Plug
3/8"
38
R7535 CapR7535C
1
2
Washer 1"
OD 2" Thick
1/8"
Washer
1" OD
2"
1
5
Y
Y
3
1
4
5
6
7
2
4"
 1 1/8"

Decorave Bollard Installaon Adhesive Anchoring
1-877-789-3245 | [e-mail] | www.reliance-foundry.com
4"
4"
PARTS LIST
DESCRIPTION
PART
NUMBER
QTY
ITEM
R7535 BaseR7535B
11
Drop-in
Concrete
Insert 3/4" -
requires 1" x
3 1/8" hole
(dia. x depth)
Drop-in
Concret
e Insert
3/4"
1
2
R7500
Threaded
Bar 3/4" x
30"
R7500B
AR 3/4"
1
4
R7535C
1
7
Hexagon
Socket Set
Screw 3/8" x
3/4" -
requires
3/16" hex key
Hexago
n
Socket
Set
Screw
3/8" x
3/4"
1
8
Polyethylene
Plug 3/8"
Polyethy
lene
Plug
3/8"
1
9
Install Plastic
Screw Cap
A
STEP 8
STEP 12 STEP 13
STEP 11
STEP 14
STEP 15
R-7535
Inspect the installaon. Abrasions should be
covered as soon as possible. For damage repair
or other servicing needs, please contact Reliance
Foundry’s sales department.
Secure the Bollard
STEP 7: Clear the hole of all debris and/or standing water
using the vacuum. Use a brush to remove any remaining
loose parcles.
STEP 8: Using the caulking gun, dispense the adhesive from
the boom up unl the hole is one-quarter full. Prevent air
pockets by withdrawing the mixing nozzle slowly.
STEP 9: Carefully place the bollard near the installaon
posion. When ready to install, remove its protecve
packaging.
STEP 10: Set the bollard base upright and maneuver it so
the center lines up with the drilled hole.
STEP 11: Lower the threaded rod through the top of the
bollard and into the drilled hole.
STEP 12: Insert the threaded rod the full 4" into the drilled
hole while turning for posive adhesion. The rod should
be centered in the bollard’s sha. Note: A minimum of 45
minutes at 68˚F is required for the anchoring system to set.
STEP 13: Place the washer over the threaded rod so it
rests on top of the bollard base. Apply the 1" nut to the
threaded rod and use a wrench to ghten unl the bollard
is secure.
STEP 14: Remove the bollard cap from packaging and place
on top of the sha of the bollard. Secure and align the
bollard cap to the bollard base with the three set screws.
Tighten in equal amounts to ensure the cap remains
centered.
STEP 15: Place the plasc plugs (A) over the heads of the
set screws.