A Hand pressure testing pump
B Installed lines
C Connecting line
D Pressure gauge
E Shut-off valve
F Shut-off valve upstream of installed
system
Readallthesafetynotes,instructions,illustrationsandtechnicaldatawhich
comewiththisdevice. Failure to heed the following instructions can lead to severe
injuries.
Only use the tool for the intended purpose and under observance of the general
safety and accident prevention rules.
Untidiness in the work area can cause accidents.
Do not use weak machines for heavy work. Do not use the
tool for a purpose for which it is not intended.
Slightly damaged parts must be checked carefully
for perfect and proper functioning every time before using the tool. Check whether
the moving parts work perfectly and do not jam or are damaged. All parts must
be mounted correctly and meet all conditions to ensure perfect operation of the
tool. Damaged parts must be properly repaired or changed by a recognised
You can work better and safer in the specied work
Do not wear loose clothing or jewellery as these
can get caught in moving parts. Rubber gloves and non-slip shoes are recom-
mended for working outdoors. Wear a hair net over long hair.
Wear safety glasses. Wear protective gloves.
Make sure that you have a rm footing and
Keep the tools clean to work better and safer.
Follow the maintenance regulations and instructions. Keep handles dry and free
from grease and oil.
Do not expose your tools to rain. Provide
good lighting.
Do not let other persons touch your tools. Keep other
persons and especially children away from your work area.
l) Onlyusegenuineaccessoriesandgenuinesparepartsforyourownsafety
The use of other insertion tools and
accessories can cause you injury.
This tool satises the perti -
nent safety regulations. Repairs may only be done by a recognised specialist or
instructed person with the use of genuine spare parts, otherwise the user could
have an accident. All unauthorised modications to the tool are prohibited for
Safetyinstructionsforthehandpressuretestingpump
Readallthesafetynotes,instructions,illustrationsandtechnicaldatawhich
comewiththisdevice. Failure to heed the following instructions can lead to severe
injuries.
Thedevicedevelopsveryhighpressuresofupto6MPa(60bar,870psi).
So be very careful. Keep third parties away from the work area when working
with the device.
Examinethehigh-pressurehosesfordamageeverytimebeforeusing.
Damaged high-pressure hoses can burst and cause injury.
Onlyuseoriginalhigh-pressurehoses,ttingsandcouplingsforthedevice.
This ensures that the safety of the device is maintained.
If operated on
an inclined, uneven surface, liquid can escape from the tank (3) or the device
can tip over.
Donotsuckupinammableorexplosiveliquids,forexamplepetrol,oil,
The fumes or liquids can ignite or explode.
Overloading can damage the device. There is a
risk of injury.
Childrenandpersonswho,duetotheirphysical,sensoryormentalabilities
orlackofexperienceandknowledgeareunabletooperatethedevicesafely
maynotusethisdevicewithoutsupervisionorinstructionbyaresponsible
Apprentices may only operate
the device when they are older than 16, when this is necessary for their training
and under the supervision of a trained operative.
Explanationofsymbols
CAUTION Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE Material damage, no safety note! No danger of injury.
Read the operating manual before starting
Environmentally friendly disposal
CE conformity mark
1. Technical Data
Use for the intended purpose
CAUTION
REMS Push and REMS Push INOX are designed for pressure and leak testing of
pipe systems and vessels. All other uses are not for the intended purpose and are
therefore prohibited.
NOTICE
Therespectivenationalsafetyprovisions,rulesandregulationsvalidforthe
applicationsitemustbeconsideredandobservedforproperuse.
1.1. ScopeofSupply
Hand pressure testing pump, high-pressure hose, instruction manual
1.2. Articlenumbers
REMS Push 115000
REMS Push INOX 115001
Connection piece with pressure gauge and shut-off valve 115110
Fine scaled pressure gauge 115045
REMS CleanM 140119
1.3. Workarea/dimensions/weight
Capacity of the tank 12 l
Testandpressurerange p≤6MPa/60bar/870psi
pH value of the liquids 7 – 12
Temperatureoftheliquids ≤60°C
Viscosityoftheliquids ≤1.5mPas
Dimensions REMS Push, REMS Push INOX 500 × 190 × 280 mm
Weight REMS Push, REMS Push INOX 6.9 kg
Hose connection ½"
2. Commissioning/Operation
CAUTION
Mediumunderpressurecanescapeincaseofleaks. Protect the area from
unauthorised access during pressure testing.
The hand pressure testing pump (A) is used for pressure and leak testing of
pipe systems (B), observe EN 806-4 standard and national regulations. To do
so,attachtheconnectingline(C)withpressuregauge(D)withspeciedscale
and also the shut-off valve (E) to the installed system. Close the shut-off valve
(E)andllthesystem.Connectthehigh-pressurehose(1)ofthehandpressure
testing pump to the system being tested (hose connection ½"). Open the return
valve(2),opentheshut-offvalve(E)andllthetank(3).Closethereturnvalve.
Bleed the installed system. Close the shut-off valve upstream of the installed
system(F).Setthespecied/requiredtestpressurebypumpingseveraltimes
with the pump lever (4). In the case of major differences between the ambient
temperature and the water temperature a waiting period until these temperatures
are balanced is necessary. Close the shut-off valve (E) on the installed system.
Complywiththetestingtimeasspecied.Aftercompletionofthepressuretest,
open the return valve (2). Remove the high-pressure hose from the installed
system.
Attention:Beforeconnectingthehigh-pressurehose(1),makesurethat
thepressurehasbeenrelievedcompletely.Notethepressureonthe
pressuregauge(5).
NOTICE
Donotusethehandpressuretestingpumpwithoutthesuctionlter(6).
3. Maintenance
3.1. Maintenance
Grease the pump piston from time to time. Check high-pressure hose (1) and
seals for damage before every use. Do not use a damaged high-pressure hose
anddamagedseals.Cleanthesuctionlter(6)regularly.Channgeadamaged
suctionlter.Cleanplasticparts(e.g.housing,high-pressurehose)onlywith
REMS CleanM machine cleaner (Art. No. 140119) or a mild soap and a damp
cloth. Do not use household cleaners. These often contain chemicals which
can damage the plastic parts. Never use petrol, turpentine, thinner or similar
products for cleaning.
3.2. Inspection/Repair
Thisworkmayonlybeperformedbyqualiedpersonnel.
5. Disposal
The hand pressure testing pump may not be thrown into the domestic waste
at the end of use. It must be disposed of properly by law.
6. Manufacturer’sWarranty
The warranty period shall be 12 months from delivery of the new product to the
rstuser.Thedateofdeliveryshallbedocumentedbythesubmissionofthe
original purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which REMS is not responsible, shall be excluded from the warranty
Services under the warranty may only be provided by customer service stations
authorized for this purpose by REMS. Complaints will only be accepted if the
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
shall become the property of REMS.
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
seller under the warranty terms, shall not be affected. This manufacturer’s
warranty only applies for new products which are purchased in the European
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
Convention on Contracts for the International Sales of Goods (CISG).
7. Sparepartslists
For spare parts lists, see www.rems.de→Downloads→Partslists.
eng eng
4. Faults
4.1. Fault: The desired test pressure is not reached.
Cause:
●
Suctionlter(6)isblocked.
●
Cleansuctionlter,changeifnecessary.
●
Return valve (14) does not close
●
Clean return valve and seal seat, change return valve if necessary.
●
O-ring on pump piston damaged.
●
Hand pressure testing pump sucks in air.
●
Checkwater/liquidlevelinthetank(3),llupifnecessary.
●
Installed system leaking.
●
Shut-off valve (F) not closed.
●
Hand pressure testing pump defective.
●
Have the hand pressure testing pump checked/repaired by an authorised
REMS customer service workshop.
4.2. Fault: Test pressure is not held.
Cause:
●
Shut-off valve (E) and/or (F) not closed.
●
Installed system leaking.
●
Hand pressure testing pump defective.
●
Close shut-off valve (E). Have the hand pressure testing pump checked/
repaired by an authorised REMS customer service workshop.
4.3. Fault: Pump lever (4) rises.
Cause:
●
Ball of the pump on pressure side does not close.
●
Clean ball and ball seat, change ball if necessary.
●
Hand pressure testing pump defective.
●
Have the hand pressure testing pump checked/repaired by an authorised
REMS customer service workshop.
6
The hand pressure testing pump may not be thrown into the domestic waste
at the end of use. It must be disposed of properly by law.
6. Manufacturer’sWarranty
The warranty period shall be 12 months from delivery of the new product to the
rstuser.Thedateofdeliveryshallbedocumentedbythesubmissionofthe
original purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which REMS is not responsible, shall be excluded from the warranty
Services under the warranty may only be provided by customer service stations
authorized for this purpose by REMS. Complaints will only be accepted if the
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
shall become the property of REMS.
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
seller under the warranty terms, shall not be affected. This manufacturer’s
warranty only applies for new products which are purchased in the European
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
Convention on Contracts for the International Sales of Goods (CISG).
7. Sparepartslists
For spare parts lists, see www.rems.de→Downloads→Partslists.
eng eng
4. Faults
4.1. Fault: The desired test pressure is not reached.
Cause: Remedy:
●
Suctionlter(6)isblocked.
●
Cleansuctionlter,changeifnecessary.
●
Return valve (14) does not close
●
Clean return valve and seal seat, change return valve if necessary.
●
O-ring on pump piston damaged.
●
Change O-ring.
●
Hand pressure testing pump sucks in air.
●
Checkwater/liquidlevelinthetank(3),llupifnecessary.
●
Installed system leaking.
●
Seal installed system.
●
Shut-off valve (F) not closed.
●
Close shut-off valve.
●
Hand pressure testing pump defective.
●
Have the hand pressure testing pump checked/repaired by an authorised
REMS customer service workshop.
4.2. Fault: Test pressure is not held.
Cause: Remedy:
●
Shut-off valve (E) and/or (F) not closed.
●
Close shut-off valve.
●
Installed system leaking.
●
Seal installed system.
●
Hand pressure testing pump defective.
●
Close shut-off valve (E). Have the hand pressure testing pump checked/
repaired by an authorised REMS customer service workshop.
4.3. Fault: Pump lever (4) rises.
Cause: Remedy:
●
Ball of the pump on pressure side does not close.
●
Clean ball and ball seat, change ball if necessary.
●
Hand pressure testing pump defective.
●
Have the hand pressure testing pump checked/repaired by an authorised
REMS customer service workshop.
5. Disposal
The hand pressure testing pump may not be thrown into the domestic waste
at the end of use. It must be disposed of properly by law.
6. Manufacturer’sWarranty
The warranty period shall be 12 months from delivery of the new product to the
rstuser.Thedateofdeliveryshallbedocumentedbythesubmissionofthe
original purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which REMS is not responsible, shall be excluded from the warranty
Services under the warranty may only be provided by customer service stations
authorized for this purpose by REMS. Complaints will only be accepted if the
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
shall become the property of REMS.
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
seller under the warranty terms, shall not be affected. This manufacturer’s
warranty only applies for new products which are purchased in the European
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
Convention on Contracts for the International Sales of Goods (CISG).
7. Sparepartslists
For spare parts lists, see www.rems.de→Downloads→Partslists.
eng eng
4. Faults
4.1. Fault: The desired test pressure is not reached.
Cause:
Remedy:
●
Suctionlter(6)isblocked.
●
Cleansuctionlter,changeifnecessary.
●
Return valve (14) does not close
●
Clean return valve and seal seat, change return valve if necessary.
●
O-ring on pump piston damaged.
●
Change O-ring.
●
Hand pressure testing pump sucks in air.
●
Checkwater/liquidlevelinthetank(3),llupifnecessary.
●
Installed system leaking.
●
Seal installed system.
●
Shut-off valve (F) not closed.
●
Close shut-off valve.
●
Hand pressure testing pump defective.
●
Have the hand pressure testing pump checked/repaired by an authorised
REMS customer service workshop.
4.2. Fault: Test pressure is not held.
Cause:
Remedy:
●
Shut-off valve (E) and/or (F) not closed.
●
Close shut-off valve.
●
Installed system leaking.
●
Seal installed system.
●
Hand pressure testing pump defective.
●
Close shut-off valve (E). Have the hand pressure testing pump checked/
repaired by an authorised REMS customer service workshop.
4.3. Fault: Pump lever (4) rises.
Cause:
Remedy:
●
Ball of the pump on pressure side does not close.
●
Clean ball and ball seat, change ball if necessary.
●
Hand pressure testing pump defective.
●
Have the hand pressure testing pump checked/repaired by an authorised
REMS customer service workshop.
