Renishaw TP7 Series User manual

TP7 user's guide
Documentation part number H-1000-5010-06-D
TP7 user's guide
www.renishaw.com
Issued 10 2019
1

General information
© 2003 ‐ 2019 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without
the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF
PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,
HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW, the probe symbol used in the RENISHAW logo and REVO are registered trademarks of Renishaw plc in the United Kingdom and
other countries. apply innovation and names and designations of other Renishaw products and technologies are trademarks of Renishaw
plc or its subsidiaries.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their
respective owners.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service
or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed
exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure
to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
TP7 user's guide
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Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with
care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Non-corrugated fibreboard PAP 21
Outer box Polypropylene PP 5
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Product compliance
EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/EU for the full EU declaration.
EMC conformity
This equipment must be installed and used in accordance with this installation guide. This product is intended for industrial use only and
should not be used in a residential area or connected to a low voltage power supply network which supplies buildings used for residential
purposes.
REACH regulation
Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high
concern (SVHCs) is available at:
www.renishaw.com/REACH
China RoHS
Contact Renishaw plc or visit www.renishaw.com/ChinaRoHS for the full China RoHS tabulation.
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Introduction
The TP7M and TP7M EP (enhanced performance) touch-trigger probes provide superior measuring performance over kinematic switching
probes throughout a wide range of gauging speeds. True 6‐way sensing ﴾±X, ±Y, ±Z﴿ with any stylus offers greater flexibility of application.
The extended operating life makes the TP7M and TP7M EP suitable for the most highly automated and demanding measuring tasks.
For applications requiring the highest possible accuracy, the TP7M EP version is specified for the smallest form measurement error.
The TP7M and TP7M EP are equipped with the Renishaw autojoint connector to enable repeatable, automatic probe changing when utilising
the Renishaw autochange system. The probes may be mounted in the quill of the CMM, using a PH10M PLUS motorised probe head, to
provide automatic articulation. Alternatively, the PH6M fixed probe head may be used.
The TP7M and TP7M EP probes must be interfaced to the CMM controller using the dedicated PI 7-3 probe interface unit. The PI 7-3
automatically detects and interfaces with the Renishaw TP20, TP6 and other types of kinematic switching probe, so that the optimum probe
type for the application can be easily used on the same machine.
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Product description
TP7M probe
The stylus is coupled to a strain sensing structure that is protected against excessive stylus displacement by a 6-way kinematic overtravel
mechanism.
Silicon strain sensors, which detect the small gauging forces applied to the stylus tip, are connected directly to the PI 7-3 interface via the
Renishaw autojoint connector, the probe head and associated wiring. The sensor signals are amplified and the resultant ‘probe signals'
proportional to the changes of strain, are compared with reference voltages to determine the status of the probe.
CAUTION: The TP7M is susceptible to damage if dropped. It must, therefore, be handled with care.
Dimensions
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PI 7-3 interface
The PI 7-3 is a dedicated signal conditioner for interfacing the TP7M and TP7M EP probes or kinematic switching probes (TP2, TP20 or TP6 /
TP6A) to the CMM controller. The recognition of the probe type is automatic. The interface determines the probe status, which is either
triggered or seated (armed), and transmits signals to the CMM controller. Status and control signals are passed between the PI 7-3 interface,
other Renishaw equipment and the CMM controller via the product interconnection system (PICS) ports.
During high-speed position moves (fast traverse), it is necessary to reduce probe sensitivity to prevent vibration causing unwanted triggers.
The CMM controller automatically switches the PI 7-3 into a low sensitivity mode, such that the vibration triggers are prevented, but a trigger
is still issued to stop CMM motion if an unexpected collision occurs. This mode is known as “probe damped mode” and is indicated by an LED
on the front panel.
NOTE: The probe cannot take accurate points when damped mode is selected.
The CMM manufacturer sets the configuration of the PI 7-3 and it should not be necessary for the user to make adjustments except to operate
the reset button, as explained later in the handbook.
Part number summary
Part number Description
A-1073-0121 TP7M probe kit
A-1073-0261 TP7M EP probe kit
A-1073-0122 TP7M probe and stylus kit
A-1073-0123 TP7M probe and stylus kit (including PS1-16R)
A-1073-0263 TP7M EP probe and stylus kit (including PS1-16R)
A-5726-0100 PI 7-3 interface
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Specification
The following data is derived from test rig measurements and may not represent the performance achievable on a CMM. Please contact your
CMM supplier for overall system accuracy information.
TP7M
Sense directions 6‐way: ±X ±Y Z
3D accuracy (test to ISO 10360 Pt 2)* N/A
Unidirectional repeatability ﴾2σ μm﴿
Trigger level 1: 0.25 μm ﴾0.00001 in﴿
Trigger level 2: 0.25 μm ﴾0.00001 in﴿
XY (2D) form measurement deviation
Trigger level 1: ±0.25 μm ﴾0.00001 in﴿
Trigger level 2: ±0.5 μm ﴾0.00002 in﴿
XYZ (3D) form measurement deviation
Trigger level 1: ±0.5 μm ﴾0.00002 in﴿
Trigger level 2: ±1 μm ﴾0.00004 in﴿
Trigger force (at stylus tip)
XY plane: 0.02 N
Z axis: 0.15 N
Overtravel force
XY plane: 0.78 N
Z axis: 11.75 N
Weight 85 g (3 oz)
Maximum extension (on a PH10 series head) 200 mm (7.87 in)
Maximum recommended stylus length (M4 styli range) 150 mm (5.9 in) steel
180 mm (7.08 in) GF
Mounting method Multi-wired autojoint
Suitable interface PI 7-3
Automatic probe changing Autochange rack
Operating temperature range 10 °C ‐ 40 °C ﴾50 °F ‐ 104 °F﴿
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TP7M EP (enhanced performance)
Sense directions 6‐way: ±X ±Y Z
3D accuracy (test to ISO 10360 Pt 2)* <0.6 μm ﴾0.000024 in﴿
Unidirectional repeatability ﴾2σ μm﴿
Trigger level 1: 0.25 μm ﴾0.00001 in﴿
Trigger level 2: 0.25 μm ﴾0.00001 in﴿
XY (2D) form measurement deviation
Trigger level 1: ±0.25 μm ﴾0.00001 in﴿
Trigger level 2: ±0.5 μm ﴾0.00002 in﴿
XYZ (3D) form measurement deviation
Trigger level 1: ±0.5 μm ﴾0.00002 in﴿
Trigger level 2: ±1 μm ﴾0.00004 in﴿
Trigger force (at stylus tip)
XY plane: 0.02 N
Z axis: 0.15 N
Overtravel force
XY plane: 0.78 N
Z axis: 11.75 N
Weight 85 g (3 oz)
Maximum extension (on a PH10 series head) 200 mm (7.87 in)
Maximum recommended stylus length (M4 styli range) 50 mm (5.9 in) steel
80 mm (7.08 in) GF
Mounting method Multi-wired autojoint
Suitable interface PI 7-3
Automatic probe changing Autochange rack
Operating temperature range 10 °C ‐ 40 °C ﴾50 °F ‐ 104 °F﴿
The data above applies for test conditions as follows:
Stylus length 50 mm (1.97 in)
Stylus velocity 240 mm / min (1.57 ft / min)
* Test performed on a CMM specification U3 = 0.48 μm + L / 1000
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3D measuring performance
To standard ASME B89.4.1 – 1997 for point to point measurement.
Typically, the 3D measuring performance ﴾spherical characteristic﴿ is better than 2 μm. This means that no matter from which direction the
probe triggers, the maximum error will be less than 2 μm when standard qualification techniques have been employed using styli up to 50
mm long.
The 3D measuring performance of the probe considers the following sources of probe error:
Unidirectional repeatability
XYZ pretravel variation
Stylus ball sphericity
The table below only applies to TP7M with the additional styli:
Stylus configuration Performance
parameters Sensitivity setting - level 1 Sensitivity setting - level 2
Straight 100 mm long Unidirectional
repeatability
0.5 μm 0.5 μm
2D form measurement
deviation
±1 μm ±2 μm
3D form measurement
deviation
±1.5 μm ±3.5 μm
150 mm long Unidirectional
repeatability
0.7 μm 0.7 μm
2D form measurement
deviation
±1.5 μm ±2.5 μm
3D form measurement
deviation
±2.5 μm ±6 μm
Offset 5 mm long,
50 mm offset 2D form measurement deviation
±0.4 μm ±0.8 μm
3D form measurement
deviation
±0.5 μm ±1 μm
50 mm long,
50 mm offset 2D form measurement deviation
±0.7 μm ±1.3 μm
3D form measurement
deviation
±1 μm ±1.8 μm
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Typical performance data for TP7M probe
The following information provides examples of the expected measuring performance of the TP7M when using M2, M3 and M4 styli in
accordance with the stylus selection guidelines given earlier in this document.
In all cases, the ‘contour' lines show probe performance figures using straight or right‐angled stylus configurations.
For the configuration shown, where M2-M3-M4 adaptors and M2 styli are used, the expected measuring performance from the probing
system would be within ± 1.5 μm.
TP7M using suitable M2, M3 and M4 adaptors and M2 styli
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TP7M using suitable M3 and M4 adaptors and M3 styli
TP7M using M4 styli
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Installation procedure
Mounting the probe on the probe head
CAUTION: Great care must be taken not to drop the probe when installing.
Whenever practical, follow the instructions given later in this section to assemble the stylus to the probe before installing the probe on the
probe head.
Locate the probe on the probe head, ensuring that the alignment dots on the head and probe are adjacent, and then lock the autojoint by
clockwise rotation of the slotted actuator shaft using an S10 key (supplied).
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Assembling a stylus to the probe
Screw the stylus into the threaded mount on the probe until finger tight. Fit the stylus tool(s) (supplied) into the stylus cross-hole and tighten
using finger pressure. The stylus tool is designed to bend if over-tightened, preventing damage to the probe.
If the stylus has been assembled with the probe in-situ on the probe head, it may be necessary to reset the probe. Refer to the following
section ‘Resetting the probe'.
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Resetting the probe
The probe will automatically reset to the armed state when the PI 7-3 is powered up or the TP7M is fitted to the probe head. It may sometimes
be necessary to perform a manual reset, for example after fitting a new stylus. Press the RESET button on the front panel for 2 seconds to
reset the probe to the armed (seated) state.
Indicator Colour Function
POWER ON Green Mains power in
TYPE STD Green Kinematic probe selected
TYPE TP7 Green TP7M probe selected
PROBE SEATED Green ON - Probe armed (seated)
OFF - Probe triggered or no probe connected
PROBE DAMPED Yellow PDAMP asserted
CAUTION: Pressing the reset button inhibits probe triggers. Prior to pressing the button the CMM must be stationary, in manual
mode, with the stylus clear of the workpiece.
NOTE: The action of unlocking and locking the PH10 PLUS motorised head will perform the same function as the RESET button.
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Probe operation
The probe has two normal operating states, armed or triggered. The probe should be in the armed state except for the moments when the
stylus is deflected against the workpiece.
Probe armed
When the probe is armed ﴾sometimes called ‘seated' or ‘reset'﴿, the following PI 7‐3 front panel indicators will be ON:
POWER ON
TYPE:
TP7M when a TP7M is fitted
STD when a TP2 is fitted
PROBE: SEATED
Additionally, the probe head LED will be ON.
Probe triggered
Normally, when the stylus touches the workpiece, the SEATED LED on the PI 7-3 front panel will turn OFF. Also, the probe head LED will turn
OFF.
The probe should be allowed to remain in the triggered state only for the minimum time necessary to reverse the CMM motion and back-off
from the workpiece.
Speed of operation
The TP7M will work at touch speeds between 0.5 mm/s and 40 mm/s.
NOTE: For accurate measurement, it is essential that the moves used to qualify the probe and subsequent measurement moves are
carried out at the same speed ﴾to within ±10%﴿.
Use of touch speeds greater than 40 mm/s will result in significantly reduced measuring performance.
Use of touch speeds less than 0.5 mm/s (beware of glancing touches or joystick operations) will result in a possible corruption of the system's
trigger and seated reference positions.
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Pretravel variation
Pretravel is the distance the probe travels between the stylus touching the surface and a trigger signal being sent to the CMM.
Pretravel is compensated by the CMM computer by probe qualification. However, due to the design of standard probes and the changes in
force required to trigger from different directions, there is a small variation in this pretravel. This is called pretravel variation.
On most CMMs using standard software and very long styli (i.e. up to 100 mm), pretravel variation can become a large factor in the probe's
total margin of error. It is most evident in inspection routines requiring measurement of form (e.g. following contours or measuring
roundness).
Many standard gauging practices, such as measurement of distance between bore centres, are largely unaffected by probe pretravel variation
errors.
Stylus selection
To obtain the best performance, apply the following considerations when selecting and fitting a stylus:
Use the shortest possible stylus length
Minimise the mass of the stylus by using the types with ceramic or GF stems where possible (refer to the Renishaw stylus catalogue for
further information)
Work with the recommended stylus limits (see graph below in recommended stylus limits)
Ensure that stylus balls, threads and mating faces are kept clean
Tighten styli using only the tools provided
Always qualify the styli at the gauging speed set for the part measurement program - if the speed is changed re-qualify the stylus tip
Use the largest ball diameter to minimise surface finish effect on measurement
Whenever possible, use only styli from the M4 range - it is possible to adapt to the M3 or M2 styli, but this will result in reduced measuring
accuracy and the user is advised to establish the suitability for the application
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Recommended stylus limits
The figure below shows the two parameters of a stylus configuration which, when plotted onto the graph used to determine stylus limits,
determine whether or not the stylus is within the specified limits of operation. The stylus parameters shown below are the mass (M) and the
length (L) from the stylus mounting to the centre of gravity of the stylus.
Stylus limits
Graph to determine stylus limits
Trigger level
Under certain conditions, vibration may cause false ‘air' triggers during gauging and it may be necessary to reduce the probe sensitivity. False
triggers may occur when large or heavy stylus arrangements are used, or when there is floor transmission from nearby machinery or vehicles:
Trigger level 1 – the highest sensitivity mode, provides the best measuring accuracy
Trigger level 2 – lower sensitivity to vibration, but with a small loss of measuring accuracy
The trigger level is selected by switch number 9 on the rear panel of the PI 7-3 interface:
Level 1 – switch 9 to right
Level 2 – switch 9 to left
NOTE: The sensitivity in probe damped mode is fixed and is not changed by the position of switch 9. The stylus tip(s) must be re-
qualified after changing the trigger level setting.
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Probing force
This is the force required at the stylus tip to trigger the probe. The TP7M system is designed to trigger at very low forces to minimise
distortion of the stylus, workpiece or CMM structure during measurement.
Overtravel forces
The ability to carry long or heavy stylus confi gurations requires the TP7M to have overtravel forces significantly higher than probing forces.
Because these overtravel forces are experienced beyond the trigger point, but within the probe overtravel, measurement accuracy is not
affected.
For measurement of very delicate components, or use of small styli ﴾Ø0.3 mm or Ø0.5 mm﴿, the overtravel forces may be sufficient to damage
the surface or break the stylus. The forces experienced at the stylus tip can be reduced by either extending the stylus tip further away from the
probe (as shown below), or minimising the probe overtravel within the touch cycle (as shown below).
Extending the stylus tip from the probe
TP7M force / deflection profiles
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Fault finding
The probe fails to trigger when the stylus touches the workpiece, but the probe operates normally when the stylus is deflected by hand:
PI 7-3 indicators Possible causes Remedy
‘SEATED' LED ON The trigger speed is too low.
The stylus is too heavy. Probe normally to the workpiece surface. Increase gauging speed.
Refer to the section ‘Stylus selection' for
recommendations.
The probe will not arm or the probe does not stay armed after pressing the ‘RESET' button:
PI 7-3 indicators Possible causes Remedy
‘STD' LED ON
‘SEATED' LED OFF
Probe sensor faulty.
Probe connections open circuit. Remove probe and test by substitution. Check wiring from probe to PI 7-3 interface.
The probe will not arm or the probe does not stay armed after pressing the reset button. The head LED is OFF:
PI 7-3 indicators Possible causes Remedy
‘TP7' LED ON
‘SEATED' LED OFF
Probe sensor faulty or damaged by collision. Remove probe and test by substitution.
False ﴾‘air'﴿ triggers occur while the CMM is stationary:
PI 7-3 indicators Possible causes Remedy
‘TP7' LED ON
‘SEATED' LED operates normally
Probe sensor failure.
Faulty connection in autojoint, probe head or
wiring.
Excessive vibration from external source.
Excessive vibration from CMM.
Remove probe and test by substitution.
Inspect autojoint pins, check continuity of
wiring from probe to interface.
Eliminate source or isolate CMM.
Check air supply. Maintain CMM.
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