Renishaw REVO-2 User manual

REVO-2 user's guide
Documentation part number H-1000-7590-04-D
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
1

General information
© 2017 ‐ 2019 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without
the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF
PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,
HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries.
apply innovation is a trademark of Renishaw plc.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their
respective owners.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service
or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed
exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure
to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
2

Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with
care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Cardboard PAP 20
Outer foam inserts Polyurethane foam PET 01
Accessory packaging High density polyethylene bag
(HDPE) HDPE 02
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
3

Patents
Features of the REVO-2 system and associated products, equipment and techniques are the subjects of one or more of the following patents
and patent applications:
CA2015/049341 CN100453970 EP1086354 IN259801 JP2016-533484 US2016-0238373
CN101166951 EP1687589 IN279118 JP2018-514773 US2018-0058884
CN101166953 EP1877727 IN292511 JP4695762 US6633051
CN101405563 EP1877732 IN294476 JP5196356 US7533574
CN101405564 EP1989504 IN295786 JP5350216 US7809523
CN101490430 EP2002206 IN296310 JP5425476 US7861430
CN101772690 EP2002207 WO2006/114603 JP5653581 US7885777
CN102305613 EP2035719 WO2007/107776 JP5658863 US7971365
CN102906533 EP2140318 WO2011/135282 JP5706158 US8006398
CN103842766 EP2167911 WO2014/191729 JP5851969 US8186882
CN105408723 EP2431707 WO2015/049341 JP6013533 US8302321
CN105793695 EP2564151 WO 2018/091867 JP6199870 US8425119
CN107532930 EP2764324 JP6348577 US8474148
EP3004797 US8511898
EP3052926 US8601701
EP3289314 US8756973
US8978261
US9038282
US9366519
US9903713
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
4

Product compliance
EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/EU for the full EU declaration.
FCC (USA only)
Information to user (47 CFR 15.105)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case you will be required to correct the interference at your own expense.
Information to user (47 CFR 15.21)
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the
user's authority to operate the equipment.
Equipment label (47 CFR 15.19)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
FDA
Statement of compliance (Laser Notice 50 and Laser Notice 53)
The RSP2, RSP2 V2 and SFP1 probes comply with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated
June 24, 2007 and Laser Notice No. 53, dated March 23, 2007.
REACH regulation
Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high
concern (SVHCs) is available at:
www.renishaw.com/REACH
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
5

China RoHS
Contact Renishaw plc or visit www.renishaw.com/ChinaRoHS for the full China RoHS tabulation.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
6

Safety
CAUTION: Before unpacking and installing the REVO-2 system, the user should carefully read the safety instructions below and
ensure that they are followed at all times by all operators.
The RSP2, RSP2 V2, SFP1 and RSP3-x are only to be used with the Renishaw REVO and REVO-2 head.
Operators must be trained in the use and application of the REVO and REVO-2 system and accompanying products, in the context
of the machine it is fitted to, before being allowed to operate that machine.
Permanent magnets are used in some components of the REVO-2 system and associated products. It is important to keep them
away from items which may be affected by magnetic fields, e.g. data storage systems, pacemakers and watches etc.
Class 3R RSP2 and SFP1 laser emissions
References are made to features indicated as † and ‡ in the illustrations below. Please ensure that you understand all safety instructions.
Familiarisation with the REVO-2 system components is recommended.
Safety illustration of Class 3R RSP2 and SFP1
These versions of RSP2 and SFP1 have been classified as Class 3R laser products according to EN 60825-1:2007. This classification is based
on the laser power that would be emitted in the unlikely event of breakage of the stylus holder, as required by the ‘single fault' criteria in EN
60825-1. In the absence of such a fault, the emitted laser power is negligible.
Key
† Interlock switch contacts ‡ Laser aperture and optical window
CAUTION: Do not remove the safety warning labels located on both the RSP2 and SFP1 probe body.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
7

Laser output
Maximum output: < 5 mW
Pulse duration: continuous wave
Wavelength: 670 nm
Beam divergence: 2 mrad
The RSP2 and SFP1 bodies contain embedded Class 3B laser sources, and should not be used in the event of serious damage to, or rupture of,
any part of the product. In such cases, IMMEDIATELY disconnect the power source, remove and do not attempt to re-use the parts. Contact
your supplier for advice.
Under normal operation, the laser beam is totally enclosed within the probe body and stylus holder body and is inaccessible to the user.
Removing the stylus holder breaks two sets of interlock switch contacts, indicated as †, to automatically switch off the laser power and prevent
exposure to the beam.
At suitable intervals, the interlock contacts should be inspected and checked to ensure that they are clean and free from airborne
contamination, such as dust, debris or swarf. In unlikely circumstances, such contamination could cause a short circuit of the pins and thus
increase the risk of sending power to the laser, without a stylus holder being attached. Never connect conducting objects to, or between, the
contacts. Follow the cleaning instructions in the maintenance section.
Before inspecting, always remove the RSP2 or SFP1 from the head. Never look directly into the laser aperture, indicated as ‡, whilst the RSP2
or SFP1 body is still connected to the probe head.
In the unlikely event of the stylus holder stem breaking without dislodging the interlocked connection between probe and stylus holder, there
is a small risk of exposure to class 3R laser light from the aperture of the broken stylus stem. Direct viewing may cause permanent damage to
eyesight and should be avoided. Should breakage occur, avoid looking directly at any emitted or reflected laser light and press the emergency
stop button on the hand control unit to avoid unexpected movement. Then manually remove the probe and stylus holder from the REVO-2
head. Once this is done, the machine should be moved manually clear of the part and the damage assessed. Under no circumstances should
any attempt be made to repair or re-use the damaged stylus holder. Contact your supplier for advice.
Class 1 RSP2 V2 laser emissions
References are made to features indicated as ‡ in the illustrations below. Please ensure that you understand all safety instructions.
Familiarisation with the REVO system components is recommended.
Safety illustration of Class 1 RSP2 V2
This version of RSP2 has been classified as a Class 1 laser product according to EN 60825-1:2014.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
8

Key
‡ Optical window
The RSP2 V2 body contains embedded Class 3B laser sources, and should not be used in the event of serious damage to, or rupture of, any
part of the product. In such cases, IMMEDIATELY disconnect the power source, remove and do not attempt to re-use the parts. Contact your
supplier for advice.
Before inspecting, always remove the RSP2 V2 from the head.
If the stylus holder is removed manually, or by excessive overtravel, the beam is accessible via the optical window indicated as ‡ in the
illustration. Under normal circumstances, to prevent possible distraction hazards, the laser will be automatically turned off when the stylus
holder is removed.
CAUTION: The stylus holder should be replaced as soon as practicably possible.
RSP3-x LED emissions
The RSP3-x scanning probe incorporates embedded high power LED sources and should not be used in the event of serious damage to, or
rupture of, any part of the RSP3-x. In such cases IMMEDIATELY disconnect the power source, remove and do not attempt to re-use the parts.
Contact your supplier for advice.
RCP TC-2 and RCP TC-3
The method of interrupting power is to disconnect the power cable or turn off the supply.
Air filters
Air supply pressure at the input to the air filters should be a maximum of 8.5 bar. Please observe normal compressed air precautions.
General operation and maintenance
The product is only to be used with the Renishaw UCC S5 controller.
It is recommended that the power is removed before performing any maintenance operations.
Maintenance is restricted to procedures described in the maintenance section.
Care should be taken to ensure that the laser aperture windows, indicated as ‡, located on the RSP2, RSP2 V2, SFP1 and the mating stylus
holders, do not become damaged as they are made of glass and could cause injury if broken.
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
9

Warnings
Beware of unexpected movement. The user should remain outside of the full working envelope of probe head and stylus. The machine
supplier should ensure the user is aware of the full working envelope of the system.
In all applications involving the use of machine tools or CMMs, eye protection is recommended.
It is the machine supplier's responsibility to ensure that the user is made aware of any hazards involved in operation, including those
mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.
Refer to the machine supplier's operating instructions.
The system components contain no user serviceable parts, with the exception of RCP TC-2, RCP TC-3, RCP2 and FCR25. No attempt should be
made to disassemble any part of the product. In the event of a problem please contact your supplier for assistance.
Under certain circumstances the probe signal may falsely indicate a probe-seated condition. Do not rely on probe signals to stop machine
movement.
Probe trigger override will prevent machine backing off in the event of a probe collision.
The probe joints are designed to release the probe and / or the stylus holder in the event of a crash.
This equipment is not suitable for use in a potentially explosive atmosphere.
Pinch hazards exist between parts. Do not hold the probe or probe head during movements.
It is essential for continued safety that all fuses are replaced by the correct type and rating.
REVO-2 must be transported in Renishaw supplied packaging.
The cables must meet Renishaw specifications. Incorrect cabling could cause damage to the equipment.
WARNING: Avoid touching the probes (including counter balance arms), stylus holders and other modules when the REVO-2 head
is engaged (servo LED green) and the system is ready for measurement.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
10

International safety instructions
BG ‐ ПРЕДУПРЕЖДЕНИЕ
Моля, обърнете на приложение 1 и прочетете инструкциите за безопасност на вашия собствен език, преди за разопаковате и
монтирате този продукт.
CZ ‐ VÝSTRAHA
Před rozbalením a instalací tohoto výrobku si přečtěte bezpečnostní pokyny ve vlastním jazyce uvedené v příloze 1.
DA - ADVARSEL
Læs sikkerhedsinstrukserne i Appendix 1 FØR udpakning og installation af dette produkt.
DE - WARNHINWEIS
Bevor Sie dieses Produkt auspacken und installieren, konsultieren Sie bitte Anhang 1 und lesen Sie die Sicherheitshinweise in Ihrer Sprache.
EL ‐ ΠΡΟΕΙΔΟΠΟΙΗΣΗ
Γυρίστε στο Κεφάλαιο 1 και διαβάστε τις οδηγίες ασφαλείας στη δική σας γλώσσα προτού ανοίξετε αυτό το προϊόν για να το
εγκαταστήσετε.
EN - WARNING
Before unpacking and installing this product, please consult Appendix 1 and read the safety instructions in your language.
ES - ADVERTENCIA
Consulte el apéndice 1 y lea las instrucciones de seguridad en su idioma antes de desempaquetar e instalar este producto.
ET - HOIATUS
Palun vaadake 1. lisa ning lugege enne selle toote lahtipakkimist ja paigaldamist ohutusjuhend läbi.
FI - VAROITUKSIA
Lue liitteessä 1 olevat omalla kielelläsi kirjoitetut turvaohjeet ennen tämän tuotteen pakkauksen avaamista ja asentamista.
FR - AVERTISSEMENT
Consulter l'annexe 1 et les instructions de sécurité dans votre propre langue avant de déballer et d'installer ce produit.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
11

GA - RABHADH
Téigh chuig aguisín 1 agus déan na treoracha sábháilteachta a léamh i do theanga féin le do thoil sula ndéantar an táirge seo a dhíphacáil
agus a shuiteáil.
HR - NAPOMENA
Prije nego što proizvod izvadite iz ambalaže i ugradite ga, otvorite Prilog 1 i pročitajte sigurnosne upute na svom jeziku.
HU – FIGYELMEZTETÉS
A termék kicsomagolása és telepítése előtt olvassa el az 1. számú függelékben található, az Ön anyanyelvén hozzáférhető biztonsági
utasításokat.
IT - AVVISO
Prima di aprire ed installare questo prodotto, leggere le istruzioni di sicurezza nella vostra lingua riportate nell'Appendice 1.
JA ‐ 警告
この製品を箱から取り出し設置する前に、付録 1 に記載された安全性に関する注意書きをお読みください。
LT – ĮSPĖJIMAS
Prieš išpakuodami ir įdiegdami produktą, turite grįžti prie 1 priedo ir perskaityti nurodymus dėl saugos savo kalba.
LV – BRĪDINĀJUMS
Pirms šī izstrādājuma izsaiņošanas un uzstādīšanas izskatiet 1. pielikumā sniegtās drošības instrukcijas savā valodā.
MT - TWISSIJA
Jekk jogħġbok mur f'appendiċi 1 u aqra l‐istruzzjonijiet tas‐sigurtà fil‐lingwa tiegħek qabel ma toħroġ dan il‐prodott mill‐ippakkjar u
tinstallah.
NL - WAARSCHUWING
Ga naar appendix 1 en lees de veiligheidsinstructies in uw eigen taal, voordat u dit product uitpakt en installeert.
PL ‐ OSTRZEŻENIE
Przed rozpakowaniem i zainstalowaniem tego produktu prosimy o zapoznanie się z Dodatkiem 1 i przeczytanie zaleceń dotyczących
bezpieczeństwa w danym języku.
PT ‐ ADVERTÊNCIA
Você deve retornar ao Anexo 1 e ler as instruções de segurança em seu idioma antes de desembalar e instalar este produto.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
12

RO - AVERTISMENT
Înainte de a desface ambalajul şi a instala acest produs, vă rugăm să căutaţi Anexa 1 şi să citiţi cu atenţie instrucţiunile de siguranță, în limba
română.
SK ‐ VÝSTRAHA
Pred rozbalením a inštaláciou tohto produktu si pozrite prílohu 1 a prečítajte si bezpečnostné pokyny vo vašom jazyku.
SL - OPOZORILO
Preden izdelek vzamete iz embalaže in ga vgradite, odprite Prilogo 1 in preberite varnostna navodila v svojem jeziku.
SV - VARNING
Gå till bilaga 1 och läs säkerhetsinstruktionerna på ditt eget språk innan du packar upp och installerar denna produkt.
TW ‐ 警告
在拆開和安裝本產品之前，請翻頁至附錄 1 閱讀母語的安全指示。
中文 — 警告
在拆包和安装本产品之前，请翻到附录1，阅读中文版安全说明。
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
13

References and associated documents
The following Renishaw documents are referred to in this document or may be a source of further relevant information. They can be acquired
from the Renishaw website www.renishaw.com.
Title Document number
Installation and user's guide: RSP3 H-1000-5124
Installation and user's guide: SFP1 surface finish probe H-1000-5273
Installation guide: SFP2 surface finish probe H-1000-5365
User's guide: RVP H-1000-3322
Installation and user's guide: MRS modular rack system H-1000-5088
Installation guide: MRS2 modular rack system H-1000-5255
Technical specifications guide: Styli and accessories H-1000-3200
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
14

System description
REVO-2 is a dynamic measuring head and probe system from Renishaw. It is a revolutionary product designed to maximise measurement
throughput whilst maintaining high system accuracy.
Unlike conventional scanning methods which rely on speeding up the motion of the CMM axes to allow them to measure faster, REVO-2 uses
the head motion for most of the motion needed during fast measurement, leaving the CMM for slow linear motion, hence minimising
dynamic errors.
UCCserver is software that accompanies the Renishaw UCC family of controllers. It is used for tasks such as sensor calibration and
organization as stipulated by the I++ DME protocol.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
15

System components
REVO-2 head
RSP2 scanning probe
RSH175 stylus holder
RSH250 stylus holder
RSH350 stylus holder
RSH450 stylus holder
RSH500 stylus holder
RSP3-1 3D scanning probe
RSH3-1 stylus holder
RSP3-2 3D scanning probe
RSH3-2 stylus holder
RSP3-3 3D scanning probe
RSH3-3 stylus holder
RSP3-4 3D scanning probe
RSH3-4 stylus holder
RSP3-6
RSH3-6c-500
RSH3-6c-600
RSH3-6-600
RSH3-6-700
RSH3-6-800
SFP2 surface finish probe
SFM-# surface finish module
SFH-1 and SFH-2 surface finish holders
SFA1, SFA2, SFA3 surface finish artefact
TFP tip find probe
SFA holding accessories
MST module setting tool
RVP REVO vision probe
VM10 vision module
VM11 vision module
REVO rack kit
MRS2 modular rack system
RCP REVO change port (original)
RCP2 REVO change port (latest version)
RCP TC-2, RCP TC-3 REVO change ports with thermal control
FCR25 flexible change rack
VPCP vision probe change port
VMCP vision module change port
TDA Tip datuming artefact
VA10 and VA11 vision artefacts
UCC S5 controller
SPA3 servo power amplifier
MCU5-2, MCU W-2 joysticks
Datum ball
Air filter
NOTE: The system components are organised in application-dependent kits.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
16

System connections
The REVO-2 system components are connected as shown below.
NOTE: REVO-2 requires just a single cable for power and communications.
Installation for up to 3 axes with head cable less than 25 m
Key Description Key Description
1Orange head cable 624 V power supply (supplied)
2Cat 5 300 mm cable (supplied) 725 V - 80 V power supply (not
supplied)
316 / 0.2 mm earth connection 8Air filter
4MCU connection 948 V power supply (supplied)
5Cat 5 ethernet cable (5 m cross-
over cable supplied) to host PC
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
17

Installation for 4 - 6 axes with head cable exceeding 25 m and thermal effect
compensation (TEC)
Key Description Key Description
1Orange head cable 7 25 V - 80 V power supply (not
supplied)
2Cat 5 300 mm cable (supplied) 8Air filter
316 / 0.2 mm earth connection 948 V power supply (supplied)
4MCU connection 10 E-STOP link cable (supplied)
5Cat 5 ethernet cable (5 m cross-
over cable supplied) to host PC 11 Head comms signal booster
624 V power supply (supplied) 12 TEC input
The REVO-2 head and CMM system are operated through UCCserver which uses I++DME command protocol to communicate between the
system application software and the UCC S5.
Full 5-axis scanning capability is achieved through interaction between the UCC S5, the REVO-2 and the SPA3, to co-ordinate all the motion
and metrology aspects across the three CMM axes and the two head axes.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
18

Environmental and electrical specifications
Environmental specification
Operating temperature range 10 °C to 40 °C ﴾50 °F to 104 °F﴿
Storage temperature range ‐25 °C to +70 °C ﴾‐13 °F to 158 °F﴿
Operating humidity 0% to 80% (non-condensing)
Storage humidity 0% to 80% (non-condensing)
Electrical specification
The REVO-2 head and probe electronics are powered from the UCC S5.
The RCP TC-2 and RCP TC-3 are powered by a separate power supply that is supplied by Renishaw.
No other additional power supplies are required.
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
19

Physical specification
Weight
2.1 kg (without cables or probe or quill adaptor where applicable)
Dimensions
REVO-2 user's guide
www.renishaw.com
Issued 07 2019
20