Renu Electronics GWY-500 User manual

GWY-500
(Profibus Gateway)
USER’S MANUAL

COPYRIGHT NOTICE
This manual is a publication of Renu Electronics Pvt. Ltd. and is provided for use by its customers only.
The contents of the manual are copyrighted by Renu Electronics Pvt. Ltd.; reproduction in whole or in part, for use other
than in support of Renu Electronics Pvt. Ltd. equipment, is prohibited without the specific written permission of Renu
Electronics Pvt. Ltd..
SERVICE
If service is required then pack the unit in its original packaging container or, if unavailable, any suitable rigid container.
If a substitute container is used, surround the unit with shock absorbing material; damage in shipment is not covered
by the warranty. Include a letter with the unit describing the difficulty and Hardware Revision and Software Version.
Send to the following address:
Renu Electronics Pvt. Ltd.
Survey No. 2/6,
Baner Road,
Pune-411045
India
All returns will be tested to verify customer claims of noncompliance with the product warranty. Improper return
packaging, which makes verification impossible, will void the warranty. If noncompliance is verified and is not due to
customer abuse or the other exceptions described with product warranty,Renu Electronics Pvt. Ltd. will, at its option,
repair or replace the Product returned to it, freight prepaid, which fail to comply with the foregoing warranty, provided
Renu Electronics Pvt. Ltd. is notified of such noncompliance within the one-year warranty period.
ASSISTANCE
This manual is designed to provide the necessary information for trouble-free installation and operation of your new
Gateway product. However, if you need assistance, please call Renu Electronics Pvt. Ltd. at 91-20-27292840 or visit
our web site at www.renuelectronics.com
MANUAL REVISION
If you contact us in refference to this manual, please include the following document number
Name : Profibus Gateway (GWY-500-B) User’s Manual
Part Number : URML204
Document : UMAN\GWY-500-B\0106
Revision : Revision4
RevisionNumber Date Description
Preliminary 10/11/2005 First Release
Revision0 19/01/2006 GSD file location is specified.
Revision1 17/03/2006 GSD file location is specified. GSD file model name is changed.
Communicationand IBMcable detailsare added.
Revision2 14/02/2007 GWY-500features(Default CommunicationRegister,Recipes, Control
wordforIDB,diagnostic Information) added.Cable details for thomson
controller, optomux,ABDF1,Hostlink & yokogawa are added.
Revision3 08/10/2007 Setupof ProfibusOption Card with Siemens ProfibusMaster isrevised.
(Section8.2)
Revision4 02/08/2010 NS to GWY-500 cable connections are revised.

Warranty Certificate
For New product: This product is warranted against defects in materials and workmanship for a period of 12 months
from the date of shipment to Buyer.
For Rectified Products:Any product that will be replaced will have Warranty for 6 months or upto Original Product
Warranty period whichever is greater.
The warranty is limited to repair or replacement of the defective unit at the option of the manufacturer. This warranty is
void if the product has been altered, misused, dismantled, or otherwise abused.
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO THE
IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE.
MAINTENANCE & SERVICE :There are no parts that can be serviced by the user. Service should be performed on a
unit substitution basis only. Do not attempt to remove, replace or service any printed circuit board, components or any
hardware/software related with display product. If problem within the display product occurs, contact the factory for
service information or repair.
NOTE : Renu Electronics Pvt. Ltd. is dedicated to providing complete customer service and customer satisfaction. If you
have any comments or criticisms about how to improve the product features/reliability, Please make a note of the
problem/improvement and notify us. We are always open to new ideas and improvements. So please let us know your
ideas and comments.
IMPORTANT
Gateway Products are intended to be Protocol Converters/Data Sharer devices
that can also take control actions on request of device being connected. It is assumed that
user is well acquainted with the PLC / Inverters / Controllers being used.
Any Mechanical or Electrical Modification to this Unit will
void all Warranties.

Contents
INTRODUCTION 1
1.1 Purpose of this manual 2
1.2 Introduction to Gateway 2
1.3 GWY-500 Specifications 4
HARDWARE 5
2.1 Dimensional details And Mounting Instructions 6
2.2 Communication Port Details 7
2.3 LED Status 10
GETTING STARTED 12
3.1 Introduction To Profibus 13
3.1.1 Protocol Architecture 13
3.1.2 Device Types 14
3.1.3 PROFIBUS-DP Characteristics 15
3.1.3.1 Bus Access Protocol 15
3.1.3.2 Data Throughput 16
3.1.3.3 Diagnostic Functions 16
3.1.3.4 Protection Mechanism 16
3.1.3.5 Network States 17
3.1.4 Device Data Base Files 17
3.1.5 Profiles 18
3.2 Introduction To GWY-500 18
3.3 GWY-500 Configuration 19
3.4 Configuration of GWY-500 (IBM Download) 19
3.4.1 When GWY-500 can accept configuration? 20
GWY-500-B FEATURES 21
4.1 Gateway Modes 22
4.1.1 Master-Master Configuration 22
4.1.2 Master-Slave Configuration 25
4.2 Repeat Cycle 28
4.3 Control Word 28
4.4 Error Indication Bit 29
4.5 Communication Parameters 29
4.6 Default Communication Register 30
4.7 Recipes 31
4.8 Control word for IDB 32
4.9 Diagnostic 33
4.10 Profibus Connection Status word 33
NOTE ON COMMUNICATION DRIVERS 34
5.1 Note On Communication Drivers 35
TYPICAL PROJECTS 39
6.1 Project Setup 40
6.2 Connect Toshiba Inverter as Profibus DPV0 Slave on Profibus Network with GWY-500 41
6.3 Connect Modicon PLC or other Modbus Slave devices as Profibus DPV0 Slave on
Profibus Network with GWY-500-B 43
6.4 Connect SCADA Software on Profibus Network 45
CONFIGURATIONSOFTWARE 47
7.1 System Requirements 48
7.2 Installation Instruction 48

PROFIBUS MASTER SETUP 49
8.1 Setup Of GWY-500 with Omron Profibus Master 50
8.2 Setup Of GWY-500 with Siemens Profibus Master 64
APPLICATIONS 76
9.1 Possible Applications of GWY-500-B 77
CABLE DIAGRAMS 79
10.1 Communication Cables 80
10.1.1 TOSHIBA VF-S11 TO GWY-500 80
10.1.2 TOSHIBA T1 LINK PORT TO GWY-500 81
10.1.3 OMRON MASTER PROFIBUS PORT TO GWY-500 PROFIBUS PORT 82
10.1.4 SIEMENS MASTER PROFIBUS PORT TO GWY-500 PROFIBUS PORT 83
10.1.5 NS TO GWY-500 84
10.1.6 THOMSON TECHNOLOGY CONTROLLER TO GWY-500 85
10.1.7 OPTOMUX TO GWY-500 86
10.1.8 YOKOGAWA CONTROLLER TO GWY-500 87
10.1.10 AB MICROLOGIX SERIES PLCs TO GWY-500 (EC-P-027A-00) 88
10.1.9 AB SLC DH485 PORT TO GWY-500 (EC-P-007-00) 89
10.1.12 OMRON CQM1 PLC TO GWY-500 (EC-P-006B-00) 90
10.1.11 A B SLC DF1 PORT TO GWY-500 (EC-P-027B-00) 91
10.1.13 OMRON CQM/CPM CMOS PORT TO GWY-500 (EC-P-006A-00) 92
10.2 IBM Cables 93
10.2.1 IBM CABLE FOR GWY-500 93

Introduction
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INTRODUCTION
In this chapter. . . .
♦Purposeof thismanual
♦IntroductionTo Gateway
♦GWY-500-BSpecifications

Introduction
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1.1 Purpose of this manual
Thankyou for purchasingGWY-500Product from RenuElectronics Pvt. Ltd..
Theintention ofthis UserManual isto providea guidefor Safeinstallation, Configuration and operation of GWY-500
Functionality of all the Gateway models is same. Read this User manual thoroughly before installing and operating
GWY-500,
Thisdocument is basedon information availableat the timeof its publication.While efforts havebeen made tobe accurate,
theinformation inthis document may not coverall thedetails orvariations inhardware orsoftware. Featuresdescribed
herein may not be present in all hardwares. Renu Electronics Pvt. Ltd. reserves the right to update information in this
publicationwithout priornotice.
1.2 Introduction to Gateway
Gatewayis aProtocol Converter/ Datasharer fordevices like PLCs,inverters (AdjustableSpeed Drives),and otherControl-
lers.Gateway has two serial ports thatconnect withtwo differentdevices.These devices share datathrough Gateway.
Gatewaycommunicates witha deviceto get theinformation requiredby thedeviceconnected on theother port.The device
thatrequires datais calledDestination Deviceand thedevice thatprovides datais calledSource Device.Information could
be,
-value ofa PLCregister.
- status of a PLC coil.
-Command fromSource Deviceto Destination Device to performany actionat thedestination end.
ConfigurationOfGateway
Note: Please refer ‘IBM Download’ in section 3.4.
COM1 / PLC 1
(RS232/RS485/CMOS)
Profibus - DP (Slave)
PLC1
OK
Profibus
RenuElectronicsPvt.Ltd.
SurveyNo. 2/6, Baner Road,
Pune-411045INDIA
GWY-500-B
DC+ DC- EARTH
}24VDC
+/- 10%
C US
LR 109782-2
Pending

Introduction
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REVISION4
NormalOperation:
ConnectProfibus Masterdevice to Gatewayvia Profibusport andserial device(PLCor Inverter)via thePLC’s communi-
cationsport (correctcables are required) and thePLCs caneasily exchangeinformation with the Profibus-DP devices.
PLC1
Profibus-DP Protocol
PLC (Profibus Master)
PLC
Drive Motor
Node n
PID Controller
~
~
Node 1
XProtocol
GWY-500-B
Node 2
PLC

Introduction
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REVISION4
1.3 GWY-500 Specifications
Power : 24 V DC, 2.5 W
LED’s : 3 LED’s for status indication
CommunicationPorts : 2Communication portswith
COM1 : RS232 / RS422 / RS485 / CMOS
COM2 : Profibus-DPV0Slave (2 WireRS485)
(Isolationbetween communicationports andPower supply, through DC-DC coupler is 1 KV)
COM1 /PLC1 : Connects to PC for setup download or connects to PLC1 at runtime.
COM2/ PLC2 : Profibus-DPV0Slave (2Wire RS485)
(Isolationbetween communication ports, through opto-isolationis 1KVrms for 1 min)
ProfibusBaudRate : 9.6k, 19.2k, 45.45k, 93.75k, 187.5k, 500k, 1.5M, 3M, 6M, 12M Bit/s
(Autodetect)
GSDFile : Suppliedin the InstallableSoftware CD.
GSDFile Name : RENU0A0E.GSD
I/Odata : 100Word Input, 100 WordOutput
*Profibus SlaveID : 0 - 125(ID shouldbe providedthrough GatewaySetup Software/PLC2
Settings/Advanced)
OperatingTemperature : 0oto 60oC
StorageTemperature : -20oto 80oC
Humidity : 10%to 90%(Non condensing)
Mounting : DINrail orback panelmounting
Dimensions(DINrail) : 105mm(L)X40mm(D) X51mm(W)
Weight : 125gm approx.
Certifications : CE with UL certification
Immunity to ESD : Level3asper IEC1000-4-2
Immunityto Transients : Level3asper IEC1000-4-4
Immunityto RadiatedRF : Level3asperIEC1000-4-3
Immunityto ConductedRF : Level 3asperIEC1000-4-6
Emissions : EN55011CISPRA
Note1 : If Toshiba VF-S11 Inverter is connected at COM1 of GWY-500, station number is detected automatically at
power ON and that station number is assigned as a Profibus Slave ID.
InverterID Canbe setfrom 0-99.
Note2 : Once You install Gateway Setup Software, you will find GSD file at:
“C:\Program Files\Gateway3.XX\GWY-5oo(Profibus Gateway)\GSD”. Thisis the defaultpath.Theactual pathis
wherethe user hasinstalled Gateway SetupSoftware.
Note3 : GSD file is also provided in the CD along with the Installable software.
Note4 : Previously the model name in GSD file was GWY-500 Now it is changed to GWY-XXXXX to support all the
productshaving Profibusport.
Note5 : Profibus detects baud rate automatically. So baud rate field in PLC2 Settings of Gateway software does not
havemeaning specificmeaning.
Source ID and Destination ID related to Profibus driver does not have specific meaning. Profibus ID is set by
Gatewayconfiguration software.(PLC2 settings/Advanced).

Hardware
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HARDWARE
In this chapter. . . .
♦DimensionalDetails AndMounting Instructions
♦CommunicationPort Details
♦LED Status