Retsch PT200 User manual

Manual
Sample Divider PT200
Translation

Copyright
Copyright by
Retsch GmbH
Haan, Retsch-Allee 1-5
D-42781 Haan
Federal Republic of Germany

1Notes on the Operating Manual ............................................................................................................5
1.1 Explanations of the safety warnings .................................................................................................. 6
1.2 General safety instructions ................................................................................................................ 7
1.3 Repairs............................................................................................................................................... 8
2Confirmation ...........................................................................................................................................9
3Transport, scope of delivery, installation ..........................................................................................10
3.1 Packaging ........................................................................................................................................ 10
3.2 Transport.......................................................................................................................................... 10
3.3 Temperature fluctuations and condensed water ............................................................................. 10
3.4 Conditions for the place of installation............................................................................................. 10
3.5 Installation of the machine ............................................................................................................... 10
3.6 Type plate description...................................................................................................................... 10
3.7 Electrical connection........................................................................................................................ 11
4Technical data.......................................................................................................................................11
4.1 Use of the machine for the intended purpose.................................................................................. 12
4.2 Emissions......................................................................................................................................... 12
4.3 Degree of protection ........................................................................................................................ 12
4.4 Drive output...................................................................................................................................... 12
4.5 Rotation speed................................................................................................................................. 12
4.6 Rated power .................................................................................................................................... 12
4.7 Feed size ......................................................................................................................................... 13
4.8 Receptacle volume .......................................................................................................................... 13
4.9 Dimensions and weight.................................................................................................................... 13
4.10 Required floor space........................................................................................................................ 14
5Operating the machine ........................................................................................................................14
5.1 Views of the Instrument ................................................................................................................... 14
5.2 Overview table of the parts of the device ........................................................................................ 16
5.3 Operating elements and displays .................................................................................................... 18
5.4 Overview Table of the Operating Elements and the Display........................................................... 18
5.5 Frame assembly .............................................................................................................................. 18
5.6 Switching On and Off....................................................................................................................... 19
5.7 Inserting bottom cone ...................................................................................................................... 20
5.8 Inserting sample vessel ................................................................................................................... 20
5.8.1 Inserting the sample container into the quick-release sample outlet........................................... 21
5.9 Starting, Interrupting, Stopping ........................................................................................................ 22
5.10 Process Run Duration...................................................................................................................... 22
5.11 Attaching vibratory feeder................................................................................................................ 22
5.12 Creating interface connection.......................................................................................................... 23

5.13 Starting device and vibratory device simultaneously....................................................................... 24
5.14 Setting the sample slot width ........................................................................................................... 25
5.15 Calculating the slot width ................................................................................................................. 26
5.15.1 Sample nozzle –Opening width .............................................................................................. 26
5.15.2 Determining the minimum opening width ................................................................................ 27
5.16 Replacing the machine fuses........................................................................................................... 27
6Cleaning and service ...........................................................................................................................28
7Fault messages.....................................................................................................................................28
8Disposal.................................................................................................................................................29
9Index ......................................................................................................................................................30
10 Appendix ...................................................................................................................... following pages

Notes on the Operating Manual
5
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1 Notes on the Operating Manual
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This operating manual is a technical guide on how to operate the device safely and
it contains all the information required for the areas specified in the table of
contents. This technical documentation is a reference and instruction manual. The
individual chapters are complete in themselves.
Familiarity (of the respective target groups defined according to area) with the
relevant chapters is a precondition for the safe and appropriate use of the device.
This operating manual does not contain any repair instructions. If faults arise or
repairs are necessary, please contact your supplier or get in touch with Retsch
GmbH directly.
Application technology information relating to samples to be processed is not
included but can be read on the Internet on the respective device’s page at
www.retsch.com.
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Changes
Subject to technical changes.
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Copyright
Disclosure or reproduction of this documentation, use and disclosure of its contents
are only permitted with the express permission of Retsch GmbH.
Infringements will result in damage compensation liability.
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Notes on the Operating Manual
6
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1.1 Explanations of the safety warnings
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In this Operating Manual we give you the following safety warnings
Serious injury may result from failing to heed these safety warnings. We give you
the following warnings and corresponding content.
WARNING
Type of danger / personal injury
Source of danger
–Possible consequences if the dangers are not observed.
•Instructions on how the dangers are to be avoided.
We also use the following signal word box in the text or in the instructions on action
to be taken:
WARNING
Moderate or mild injury may result from failing to heed these safety warnings.
We give you the following warnings and corresponding content.
CAUTION
Type of danger / personal injury
Source of danger
–Possible consequences if the dangers are not observed.
•Instructions on how the dangers are to be avoided.
We also use the following signal word box in the text or in the instructions on action
to be taken:
CAUTION
In the event of possible property damage we inform you with the word
“Instructions” and the corresponding content.
NOTICE
Nature of the property damage
Source of property damage
–Possible consequences if the instructions are not observed.
•Instructions on how the dangers are to be avoided.
We also use the following signal word in the text or in the instructions on action to
be taken:
NOTICE
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Notes on the Operating Manual
7
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1.2 General safety instructions
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CAUTION
Read the Operating Manual
Non-observance of these operating instructions
–The non-observance of these operating instructions can
result in personal injuries.
•Read the operating manual before using the device.
•We use the adjacent symbol to draw attention to the
necessity of knowing the contents of this operating
manual.
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Target group : All persons concerned with the machine in any form
This machine is a modern, high performance product from Retsch GmbH and
complies with the state of the art. Operational safety is given if the machine is
handled for the intended purpose and attention is given to this technical
documentation.
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You, as the owner/managing operator of the machine, must ensure that the people
entrusted with working on the machine:
•have noted and understood all the regulations regarding safety,
•are familiar before starting work with all the operating instructions and
specifications for the target group relevant for them,
•have easy access always to the technical documentation for this machine,
•and that new personnel before starting work on the machine are familiarised
with the safe handling of the machine and its use for its intended purpose,
either by verbal instructions from a competent person and/or by means of
this technical documentation.
Improper operation can result in personal injuries and material damage. You are
responsible for your own safety and that of your employees.
Make sure that no unauthorised person has access to the machine.
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CAUTION
Changes to the machine
–Changes to the machine may lead to personal injury.
•Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
NOTICE
Changes to the machine
–The conformity declared by Retsch with the European Directives will lose
its validity.
–You lose all warranty claims.
•Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
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Notes on the Operating Manual
8
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Reperaturen
1.3 Repairs
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This operating manual does not contain any repair instructions. For your own
safety, repairs may only be carried out by Retsch GmbH or an authorized
representative or by Retsch service engineers.
In that case please inform:
The Retsch representative in your country
Your supplier
Retsch GmbH directly
Your Service Address:
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Confirmation
9
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Bestätigung
2 Confirmation
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This operating manual contains essential instructions for operating and maintaining
the device which must be strictly observed. It is essential that they be read by the
operator and by the qualified staff responsible for the device before the device is
commissioned. This operating manual must be available and accessible at the
place of use at all times.
The user of the device herewith confirms to the managing operator (owner) that
(s)he has received sufficient instructions about the operation and maintenance of
the system. The user has received the operating manual, has read and taken note
of its contents and consequently has all the information required for safe operation
and is sufficiently familiar with the device.
As the owner/managing operator you should for your own protection have your
employees confirm that they have received the instructions about the operation of
the machine.
I have read and taken note of the contents of all chapters in this operating
manual as well as all safety instructions and warnings.
User
Surname, first name (block letters)
Position in the company
Signature
Service technician or operator
Surname, first name (block letters)
Position in the company
Place, date and signature
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Transport, scope of delivery, installation
10
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3 Transport, scope of delivery, installation
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3.1 Packaging
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The packaging has been adapted to the mode of transport. It complies with the
generally applicable packaging guidelines.
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3.2 Transport
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NOTICE
Transport
–Mechanical or electronic components may be damaged.
•The machine may not be knocked, shaken or thrown during
transport.
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3.3 Temperature fluctuations and condensed water
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NOTICE
Temperature fluctuations
The machine may be subject to strong temperature fluctuations during transport
(e.g. aircraft transport)
–The resultant condensed water may damage electronic components.
•Protect the machine from condensed water.
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3.4 Conditions for the place of installation
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NOTICE
Ambient temperature
–Electronic and mechanical components may be damaged and the
performance data alter to an unknown extent.
•Do not exceed or fall below the permitted temperature range of the
machine (5°C to 40°C / ambient temperature).
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3.5 Installation of the machine
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Installation height: maximum 2000 m above sea level
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3.6 Type plate description
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Technical data
11
Fig. 1: Type plate lettering
1 Device designation
2 Year of production
3 Part number
4 Serial number
5 Manufacturer’s address
6 CE marking
7 Disposal label
8 Bar code
9 Power version
10 Mains frequency
11 Capacity
12 Amperage
13 Number of fuses
14 Fuse type and fuse strength
In the case of questions please provide the device designation (1) or the part
number (3) and the serial number (4) of the device.
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3.7 Electrical connection
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WARNING
When connecting the power cable to the mains supply, use an external fusethat
complies with the regulations applicable to the place of installation .
•Please check the type plate for details on the necessary voltage and
frequency for the device.
•Make sure the levels agree with the existing mains power supply.
•Use the supplied connection cable to connect the device to the mains power
supply.
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4 Technical data
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1
2
3
4
5
6
7
8
9
10
11
12
14
13

Technical data
12
CAUTION
Risk of explosion or fire
–On account of its design, the device is not suitable for use in hazardous
(potentially explosive) atmospheres.
•Do not operate the device in a hazardous atmosphere.
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4.1 Use of the machine for the intended purpose
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This device is suitable for the representative division and sampling of pourable,
disperse products with a feed size up to a max. 10mm.
With a maximum feed size of 26 litres, a minimum fraction of 100ml should be
observed.
In view of its mode of function this device is also suitable for installation in
continuously operating preparation systems.
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NOTICE
Area of use of the machine
–This machine is a laboratory machine designed for 8-hour single-shift
operation.
•This machine may not be used as a production machine nor is it
intended for continuous operation.
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4.2 Emissions
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Noise details
Noise measurement to DIN 45635-31-01-KL3
The noise values are also influenced by the properties of the sample material.
Example 1:
–Sound power level SWL = 69 dB(A)
–Emission value with regard to workplace LpAeq = 63 dB(A)
Operating conditions:
–Receptacle: glass bottle 500ml and collecting receptacle 26 litres
–Feed material: quartz approx. 0.1 –3.0mm
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4.3 Degree of protection
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IP40
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4.4 Drive output
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Stepping motor
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4.5 Rotation speed
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50 revolutions per minute
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4.6 Rated power
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Technical data
13
50 watt
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4.7 Feed size
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max. 10mm
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4.8 Receptacle volume
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–Glass bottles 250ml
–Glass bottles 500ml
–Collecting receptacle 26l
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4.9 Dimensions and weight
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Fig. 2: Dimensions PT200 incl. sample divider
Dimensions without vibratory feeder
Height: 1060mm
Width: 520mm

Operating the machine
14
Depth: 551mm
Dimensions with vibratory feeder
Height:1307mm
Width: 572mm
Depth: 551mm
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4.10 Required floor space
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Width: 520mm
Depth: 551mm
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5 Operating the machine
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5.1 Views of the Instrument
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Operating the machine
15
Fig. 3: General view of the device and the individual parts
A
B
C
D
E
F
G
DR100

Operating the machine
16
Fig. 4: View of the on/off switch and the control panel
Fig. 3: Back of the device–Power connection and interface
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5.2 Overview table of the parts of the device
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Element
Description
Function
A
Housing
Drive and control unit
B
Top cone
Cover on the tube divider
C
Bottom cone
For fastening the sample container in place and adjusting
the sample slot
D
Sample container
Collecting receptacle for the sub-samples
E
Lid for the reject collector
Cover and collecting hopper for the reject collector
F
Reject collector
Collecting receptacle for non-divided residual sample
G
Stand
Holder for the sample divider
H
Switch
On/off switch
K
Control panel
START, STOP buttons, time setting and display
L
Fuse tray
Contains two glass fuses
M
Interface to the vibratory feeder
Connection for the cable to the vibratory feeder
H
K
M
L
N

Operating the machine
17
N
Plug connection
Connection for the mains power cable
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Operating the machine
18
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5.3 Operating elements and displays
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Fig. 5: Operating panel
Pos: 6.9 /00005 Übersc hriften/1.1 Überschrif ten/1.1 Überschrift en BDA/11 Übersichts tabelle der Bedienel emente und der Anzeige @ 0\mod_1228990697273 _9.doc @ 4978 @ @ 1
5.4 Overview Table of the Operating Elements and the Display
Pos: 6.10 /00010 Bedi enungsanleitungen K apitelsammlungen/ PT200 (2011)/0015 PT 200 Bedienung/1 516 PT200 Modul Übersic htstabelle Bedienele mente und Anzeig e @ 3\mod_13028 48754054_9.doc @ 2 5187@ @ 1
Element
Description
Function
K1
Display
Display for set dividing time and error messages
K2
- button
Reduces dividing time
K3
+ button
Increases dividing time
K4
LED green
Display for device switched on / running
K5
LED red
Device stopped
K6
STOP key
Stops the device
K7
START key
Starts the device
Pos: 6.11 /00005 Überschrif ten/1.1 Überschrift en/1.1 Überschrift enBD A/11 Gestell M ontage @ 3 \mod_1292 917288312_9.d oc @ 24070 @ @1
5.5 Frame assembly
Pos: 6.12 /00010 Bedi enungsanleitungen K apitelsammlungen/ PT200 (2011)/0015 PT 200 Bedienung/1 570 PT200 Modul Montage G erät auf Stän der@ 4\mod_1314696058741 _9.doc @ 25520 @ @ 1
K1
K2
K3
K7
K5
K4
K6

Operating the machine
19
Fig. 6: Setting down the device for assembly
After unpacking set down the device on its side only and on a soft and clean
surface (S).
Fig. 7: Fitting the device to the base
Place the rear assembly area (A) of the bottom plate on the frame (F).
Tighten the two screws (S) by hand.
Pos: 6.13 /00 005 Ü berschrif ten/ 1.1 Ü bersc hriften/ 1.1 Üb ersc hriften BDA/ 11 Ei n- / Aussc halten @ 0\ mod_1229 416527 496_9.doc @ 505 8 @ @ 1
5.6 Switching On and Off
Pos: 6.14 /00004 Warn hinweise/W0002 WARNUN G Kabelbruch Str omstoß @ 2\mod _1278055276120 _9.doc @ 20557 @ @ 1
S
F
A
S

Operating the machine
20
WARNING
Risk of a fatal electric shock
- An electric shock can cause injuries in the form of burns and cardiac
arrhythmia, respiratory arrest or cardiac arrest.
• Do not clean the blender under running water. Use only a cloth dampened
with water.
• Disconnect the power supply plug before cleaning the blender.
Pos: 6.15 /00010 Bedi enungsanleitungen K apitelsammlungen/ PT200 (2011)/0015 PT 200 Bedienung/1 526 PT200 Modul Ein Aus Sch alten @ 3\mod_1 303297651889_ 9.doc@ 25249 @ @1
Fig. 8: On/off switch
The on/off switch (O) is located on the left side of the device below the operating
element.
•Press the on/off switch (O).
Pos: 6.16 /00005 Überschrif ten/1.1 Überschrift en/1.1 Überschrift en BDA/11 Unter kegel einsetzen @ 4\m od_1314713371004 _9.doc @ 25528 @ 2 @ 1
5.7 Inserting bottom cone
Pos: 6.17 /00010 Bedi enungsanleitungen K apitelsammlungen/ PT200 (2011)/0015 PT 200 Bedienung/1 575M odul PT200 Unter kegel einsetzen @ 4\ mod_131471347 4722_9.doc @ 25536 @ @ 1
Fig. 9: Inserting the bottom cone
•Hold the two latch pins (LP) to insert the bottom cone (C).
•Pull out the two latch pins (LP) and insert the bottom cone into the holder of
the top cone (TC).
•Turn the bottom cone in a clockwise direction until the two latch pins lock in.
•It may be necessary to move the bottom cone (C) a little after insertion so
that the two latch pins can lock in.
Pos: 6.18 /00005 Überschrif ten/1.1 Überschrift en/1.1 Übersc hriften BDA/11 Probe ngefäß einsetzen @ 3\ mod_1302780091 987_9.doc @ 25081 @ 2 @ 1
5.8 Inserting sample vessel
Pos: 6.19 /00004 Warn hinweise/V0066 VOR SICHT Schnittverle tzungen und Personensc häden Glassplitt er(PT 200) @ 4\mod _1314774523654 _9.doc @ 25566 @ @ 1
LP
C
TC
O