Retsch Pt100 User manual

Manual

Sample Divider PT100

Translation

Retsch GmbH

Haan, Retsch-Allee 1-5

D-42781 Haan

Federal Republic of Germany

1Notes on the Operating Manual ............................................................................................................5

1.1 Explanations of the safety warnings.................................................................................................. 6

1.2 General safety instructions ................................................................................................................ 7

1.3 Repairs............................................................................................................................................... 8

2Confirmation ...........................................................................................................................................9

3Transport, scope of delivery, installation..........................................................................................10

3.1 Packaging........................................................................................................................................ 10

3.2 Transport.......................................................................................................................................... 10

3.3 Temperature fluctuations and condensed water ............................................................................. 10

3.4 Conditions for the place of installation............................................................................................. 10

3.5 Installation of the machine............................................................................................................... 10

3.6 Type plate description...................................................................................................................... 10

3.7 Electrical connection........................................................................................................................ 11

4Technical data.......................................................................................................................................11

4.1 Use of the machine for the intended purpose.................................................................................. 12

4.2 Emissions......................................................................................................................................... 12

4.3 Degree of protection ........................................................................................................................ 12

4.4 Drive output...................................................................................................................................... 12

4.5 Rotation speed................................................................................................................................. 13

4.6 Rated power .................................................................................................................................... 13

4.7 Feed size ......................................................................................................................................... 13

4.8 Receptacle volume.......................................................................................................................... 13

4.9 Dimensions and weight.................................................................................................................... 13

4.10 Required floor space........................................................................................................................ 15

5Operating the machine ........................................................................................................................16

5.1 Views of the Instrument................................................................................................................... 16

5.2 Overview table of the parts of the device ........................................................................................ 17

5.3 Operating elements and displays .................................................................................................... 18

5.4 Overview Table of the Operating Elements and the Display........................................................... 18

5.5 Mounting the dividing head/dg_bm "text_mod_1315215336450_0001">....................................... 18

5.6 Inserting sample vessel................................................................................................................... 19

5.6.1 Inserting the sample container into the quick-release sample outlet........................................... 20

5.7 Switching On and Off....................................................................................................................... 21

5.8 Starting, Interrupting, Stopping........................................................................................................ 21

5.8.1 Starting......................................................................................................................................... 21

5.8.2 Interrupting................................................................................................................................... 21

5.8.3 Stopping....................................................................................................................................... 21

5.9 Process Run Duration...................................................................................................................... 22

5.9.1 Process run times........................................................................................................................ 22

5.9.2 Continuous run............................................................................................................................. 22

5.10 Attaching vibratory feeder................................................................................................................ 22

5.11 Creating interface connection.......................................................................................................... 24

5.12 Starting device and vibratory device simultaneously....................................................................... 26

5.13 Replacing the machine fuses........................................................................................................... 27

6Cleaning and service ...........................................................................................................................27

7Fault messages.....................................................................................................................................28

8Disposal.................................................................................................................................................29

9Index ......................................................................................................................................................30

Appendix ............................................................................................................................... following pages

Notes on the Operating Manual

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1 Notes on the Operating Manual

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This operating manual is a technical guide on how to operate the device safely and

it contains all the information required for the areas specified in the table of

contents. This technical documentation is a reference and instruction manual. The

individual chapters are complete in themselves.

Familiarity (of the respective target groups defined according to area) with the

relevant chapters is a precondition for the safe and appropriate use of the device.

This operating manual does not contain any repair instructions. If faults arise or

repairs are necessary, please contact your supplier or get in touch with Retsch

GmbH directly.

Application technology information relating to samples to be processed is not

included but can be read on the Internet on the respective device’s page at

www.retsch.com.

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Changes

Subject to technical changes.

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Disclosure or reproduction of this documentation, use and disclosure of its contents

are only permitted with the express permission of Retsch GmbH.

Infringements will result in damage compensation liability.

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Notes on the Operating Manual

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1.1 Explanations of the safety warnings

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In this Operating Manual we give you the following safety warnings

Serious injury may result from failing to heed these safety warnings. We give you

the following warnings and corresponding content.

WARNING

Type of danger / personal injury

Source of danger

–Possible consequences if the dangers are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word box in the text or in the instructions on action

to be taken:

WARNING

Moderate or mild injury may result from failing to heed these safety warnings.

We give you the following warnings and corresponding content.

CAUTION

Type of danger / personal injury

Source of danger

–Possible consequences if the dangers are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word box in the text or in the instructions on action

to be taken:

CAUTION

In the event of possible property damage we inform you with the word

“Instructions” and the corresponding content.

NOTICE

Nature of the property damage

Source of property damage

–Possible consequences if the instructions are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word in the text or in the instructions on action to

be taken:

NOTICE

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Notes on the Operating Manual

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1.2 General safety instructions

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CAUTION

Read the Operating Manual

Non-observance of these operating instructions

–The non-observance of these operating instructions can

result in personal injuries.

•Read the operating manual before using the device.

•We use the adjacent symbol to draw attention to the

necessity of knowing the contents of this operating

manual.

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Target group : All persons concerned with the machine in any form

This machine is a modern, high performance product from Retsch GmbH and

complies with the state of the art. Operational safety is given if the machine is

handled for the intended purpose and attention is given to this technical

documentation.

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You, as the owner/managing operator of the machine, must ensure that the people

entrusted with working on the machine:

•have noted and understood all the regulations regarding safety,

•are familiar before starting work with all the operating instructions and

specifications for the target group relevant for them,

•have easy access always to the technical documentation for this machine,

•and that new personnel before starting work on the machine are familiarised

with the safe handling of the machine and its use for its intended purpose,

either by verbal instructions from a competent person and/or by means of

this technical documentation.

Improper operation can result in personal injuries and material damage. You are

responsible for your own safety and that of your employees.

Make sure that no unauthorised person has access to the machine.

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CAUTION

Changes to the machine

–Changes to the machine may lead to personal injury.

•Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

NOTICE

Changes to the machine

–The conformity declared by Retsch with the European Directives will lose

its validity.

–You lose all warranty claims.

•Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

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Notes on the Operating Manual

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Reperaturen

1.3 Repairs

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This operating manual does not contain any repair instructions. For your own

safety, repairs may only be carried out by Retsch GmbH or an authorized

representative or by Retsch service engineers.

In that case please inform:

The Retsch representative in your country

Your supplier

Retsch GmbH directly

Your Service Address:

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Confirmation

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Bestätigung

2 Confirmation

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This operating manual contains essential instructions for operating and maintaining

the device which must be strictly observed. It is essential that they be read by the

operator and by the qualified staff responsible for the device before the device is

commissioned. This operating manual must be available and accessible at the

place of use at all times.

The user of the device herewith confirms to the managing operator (owner) that

(s)he has received sufficient instructions about the operation and maintenance of

the system. The user has received the operating manual, has read and taken note

of its contents and consequently has all the information required for safe operation

and is sufficiently familiar with the device.

As the owner/managing operator you should for your own protection have your

employees confirm that they have received the instructions about the operation of

the machine.

I have read and taken note of the contents of all chapters in this operating

manual as well as all safety instructions and warnings.

User

Surname, first name (block letters)

Position in the company

Signature

Service technician or operator

Surname, first name (block letters)

Position in the company

Place, date and signature

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Transport, scope of delivery, installation

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3 Transport, scope of delivery, installation

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3.1 Packaging

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The packaging has been adapted to the mode of transport. It complies with the

generally applicable packaging guidelines.

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3.2 Transport

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NOTICE

Transport

–Mechanical or electronic components may be damaged.

•The machine may not be knocked, shaken or thrown during

transport.

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3.3 Temperature fluctuations and condensed water

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NOTICE

Temperature fluctuations

The machine may be subject to strong temperature fluctuations during transport

(e.g. aircraft transport)

–The resultant condensed water may damage electronic components.

•Protect the machine from condensed water.

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3.4 Conditions for the place of installation

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NOTICE

Ambient temperature

–Electronic and mechanical components may be damaged and the

performance data alter to an unknown extent.

•Do not exceed or fall below the permitted temperature range of the

machine (5°C to 40°C / ambient temperature).

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3.5 Installation of the machine

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Installation height: maximum 2000 m above sea level

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3.6 Type plate description

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Technical data

Fig. 1: Type plate lettering

1 Device designation

2 Year of production

3 Part number

4 Serial number

5 Manufacturer’s address

6 CE marking

7 Disposal label

8 Bar code

9 Power version

10 Mains frequency

11 Capacity

12 Amperage

13 Number of fuses

14 Fuse type and fuse strength

In the case of questions please provide the device designation (1) or the part

number (3) and the serial number (4) of the device.

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3.7 Electrical connection

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WARNING

When connecting the power cable to the mains supply, use an external fusethat

complies with the regulations applicable to the place of installation .

•Please check the type plate for details on the necessary voltage and

frequency for the device.

•Make sure the levels agree with the existing mains power supply.

•Use the supplied connection cable to connect the device to the mains power

supply.

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4 Technical data

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Technical data

4.1 Use of the machine for the intended purpose

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CAUTION

Risk of explosion or fire

–On account of its design, the device is not suitable for use in hazardous

(potentially explosive) atmospheres.

•Do not operate the device in a hazardous atmosphere.

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This device is suitable for the representative divisionand reduction of free-flowing,

dispersed bulk material (Powder or Granulate) with a grain size of up to a

maximum 10 mm.

It is possible to divide into 6, 8 or 10 representative sub-samples. When using the

10-outlet dividing head, the maximum feed quantity amounts to 5,000cm3. 10

individual samples in glass bottles with a maximum of 500cm3volume each can be

held.

For a precise division of the sample it is recommendable to feed the sample

uniformly and continuously through a Retsch vibratory feeder.

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NOTICE

Area of use of the machine

–This machine is a laboratory machine designed for 8-hour single-shift

operation.

•This machine may not be used as a production machine nor is it

intended for continuous operation.

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4.2 Emissions

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Noise data

Noise measurement in conformance to DIN 45635-31-01-KL3

The noise characteristics are also influenced by the properties of the sample.

Example idle speed

Workplace-related emission level LpAeq = 35.3 dB(A)

Example quartz

Workplace-related emission level LpAeq = 36.1 dB(A)

Operating conditions:

Dividing ratio = 8-outlet dividing head made of aluminium

Container = 8 wide-mouth bottles

Material to be divided = quartz

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4.3 Degree of protection

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IP40

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4.4 Drive output

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Stepper motor

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Technical data

4.5 Rotation speed

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Driving head speed:

110 rpm at50/60Hz (± 3 min-1)

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4.6 Rated power

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100V AC –240 V AC 50/60Hz

65 watts / 1.6A

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4.7 Feed size

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–max. 10 mm for the 6-, 8- and 10-outlet dividing head large

–max. 5 mm for the 8-outlet dividing head small

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4.8 Receptacle volume

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The maximum holding capacity is 5 litres.

(Dividing head with 10 sample outlets and 10 sample vessels, each with a holding

capacity of 500 ml)

The minimum filling volume is 180 ml.

(Dividing head with 6 sample outlets and 6 sample vessels, each with a holding

capacity of 30 ml)

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4.9 Dimensions and weight

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Technical data

Fig. 2: Dimensions PT100 incl. sample dividers

Dimensions with vibratory feeder (without sample jars)

Height: 870 mm

Width: 400 mm

Ca. 870

Ca. 584

Ca. 510

Ca. 187

Ca. 192

Ca. 400

Ca. 150

Ca. 348

Technical data

Depth: 348 mm

Dimension without vibratory feeder, dividing head and sample flasks

Height: 510 mm

Width: 572 mm

Depth: 348 mm

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4.10 Required floor space

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PT 100 incl. 10-outlet dividing head, quick-release sample outlet and 500-ml wide-

mouth bottles:

Width: 480 mm

Depth: 420 mm

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Operating the machine

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5 Operating the machine

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5.1 Views of the Instrument

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Fig. 2: General view of the device and the individual parts

Fig. 3: View of the on/off switch and control panel

Vibratory feeder

Operating the machine

Fig. 4: Back of the device –power connection and interface

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5.2 Overview table of the parts of the device

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Element

Description

Function

Dividing head hopper

Accommodates a feed hopper, available as an

accessory, or guides the sample material from the

vibratory feeder into the tube dividers.

Dividing head

Divides the sample among the sample containers.

Adapter tube with quick-release sample

outlet

Holds the sample vessels

Main switch

Switches the device on and off.

Control panel

START / STOP, time display, runtime setting

Fuse tray

Contains two glass fuses

Interface to the vibratory feeder

Links the connection cable to the vibratory feeder

Power socket

Connection for the mains power cable

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Operating the machine

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5.3 Operating elements and displays

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Fig. 5: Control panel

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5.4 Overview Table of the Operating Elements and the Display

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Element

Description

Function

Display

Displays the set dividing time and the error messages

- button

Reduces the dividing time

+ button

Increases the dividing time

Green LED

Display device switched on / running

Red LED

Device stopped

STOP button

Stopping the device/ pause

START button

Starting the device

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5.5 Mounting the dividing head/dg_bm "text_mod_1315215336450_0001">

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Operating the machine

Fig. 6: Mounting the dividing head

•Put the dividing head (B) on the shaft (MN) as shown in the illustration.

•Put the dividing head hopper (A) onto the axle (DA).

Fig. 7: Locking disk on the driver and dividing head viewed from below

Make sure that one of the four grooves (NT) engages with the locking disk (RS).

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5.6 Inserting sample vessel

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B (from

below/inside)

Operating the machine

CAUTION

1.V0062

Injuries in the form of cuts and other personal injuries

Danger from glass splitters

–Injuries in the form of cuts can be caused by damaged sample flasks and

glass splitters.

•Replace damaged sample flasks

•Do not touch glass splitters with your hands.

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CAUTION

Danger of personal injury

Dangerous nature of the sample

–Depending on the dangerous nature of your sample, take the

necessary measures to rule out any danger to persons.

•Observe the safety guidelines and datasheets of your

sample material.

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NOTICE

2.H0057

–It must be ensured that all tube dividers are fitted with sample containers.

Otherwise, the sample will be scattered through the missing sample

containers into the environment. (Loss of material)

–Make sure the sample containers are positioned correctly on the

mountings. If the glass bottles are inserted incorrectly, they can be

hurled out of the dividing head by centrifugal force.

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