Reverberi Full Clave B 20 User manual

MEDICAL APPLIANCE DIVISION
COMPANY WITH CERTIFIED QUALITY SYSTEM
UNI EN ISO 9001 & EN 13485
Cod.3788
Operation and maintenance manual
STEAM STERILIZERS
MODELS
GB

Operation and Maintenance Manual – Steam sterilizers mod. Full Clave
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Reverberi s.r.l. thanks you for having bought one of its products and asks you to read this manual.
The manual contains all the information you require in order to use the machine you have purchased.
Please carefully comply with the instructions given in the manual and carefully read all its parts.
Keep the manual in a suitable place so that it remains in a perfect condition.
Following improvements or variations to the appliances, the contents of this manual may be liable to
modification without prior notice or other obligations.
This manual contains an installation form which must be fully filled out by the technician when he
installs the machine.
This form will be considered the reference certificate that validates the warranty. It must be sent back
to us along with the printer coupon and warranty form.
Duplication or translation of any part of this manual is forbidden unless prior written authorization has
been obtained from the Manufacturer.

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Table of contents:
Chapter Description Page
1 Introduction ………………………………………………………………………………………………… 4
2 Technical specifications …………………………………………………………………………….. 5
3 General recommendations ………..………………………………………………………………… 7
3.1 Regulations for the operator ………………………………………………………………………. 7
4 Location of the controls …………………………………………………….…………………..…… 8
5 Starting and setting at work ……………………………………………..…………………….…… 10
5.1 Removing the machine from the packing……………………………………………………. 10
5.2 Installation and preliminary inspections ……………………………………………….……. 12
6 General instructions for use …………………………………………………………………….….. 13
6.1 Method of use ……………………………………………………………………………………….…….. 13
6.2 How to drain the water from the tanks..………………………………………………….….. 14
6.3 End of work …………………………………………………………………………………………….….. 15
7 How to arrange the instruments for the sterilizing process …………………….…… 15
7.1 Sterilizing chart ……………….………………………………………………………………………….. 16
7.2 Notes and warnings ……………………………………………………………….…………………….. 16
7.3 Monthly inspection proposal………………………………………………………………………... 17
7.4 Use of the printer…………………………………………………………… 18
8 Messages displayed………….…………………………………………………………………….……. 19
8.1 Allarm management……………………………………………………………………………..…….. 19
8.2 Troubleshooting: solutions / remedies ………………………………………………….……… 20
9 Faults without messages……………………………………………………………………..……… 21
10 Maintenance …………………...…………………………………………………………………….……… 23
10.1 General maintenance …………………………………………………………………………..……….. 23
10.2 Daily routine maintenance ……………………………………………………………………………. 23
10.3 Weekly routine maintenance ……………….………………………………………………………… 23
10.4 Monthly routine maintenance …….…………………………………………………………………. 24
10.5 Periodic extraordinary maintenance
………….…………………………………………..………. 25
10.6 Recommended inspections and replacements (after about 1000 cycles)………. 26
10.7 Corrective actions to prevent faults……………………………………………………………….. 26
/ Electrical system ….………………………………………………..………………………………….…... 27
/ Hydraulic circuit
……………………………………………………………………………………………. 29
/ Form to use when appliances are returned for repairs ………………………….……….. 30
/ Warranty certificate
…………………………………………………………………………….……….. 32
/ Declarations of conformity ………………………………………………………………..………….. 34

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1. INTRODUCTION
The machine described in this operation and maintenance manual is a steam sterilizer that has been
specially designed to sterilize most of the materials and instruments used in dental surgeries, doctors'
surgeries and hospitals in general.
The machine can either operate at a temperature of 134°C and a pressure of 2.1 Bar or 121°C and a
pressure of 1.1 Bar. These parameters are monitored and kept at constant levels by three mechanical
and electronic devices that ensure an optimal sterilizing process along with total safety.
The operating cycles can be visually checked on a display installed on the control panel of the machine,
or by means of a printer supplied on request.
The machine has been built so that the work cycle will automatically stop and the situation be indicated
by an error message on the display if the operator fails to carry out the loading operations correctly or if
a fault occurs.
WARNING: IDENTIFIES A HEAT SOURCE. A PART COULD BE
DANGEROUSLY HOT
WARNING: IDENTIFIES A GENERIC DANGER. THERE COULD
BE A POTENTIALLY DANGEROUS CONDITION
SYMBOLS AFFIXED TO THE MACHINE
IDENTIFIES THE GROUND CONDUCTOR
Do not use the machine for purposes other than those for which it
has been built.
To prevent the autoclave from being subjected to electrical
disturbance, it is important to make sure that the earth resistance
value is sufficient and well coordinated with the protections in your
electrical system.
•This symbol it means the product is covered by the European
Directive 2002/96/EC.
•Please inform yourself about the local separate collection system
for electrical products.
•Please act according to your local rules and do not dispose of
your old products with your normal household waste. The
correct disposal of your old product will help prevent potential
negative consequences for the environement and human healt.

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2. TECHNICAL SPECIFICATIONS
FULL CLAVE are autoclaves designed and built in compliance with the operators' need for
functionality, practical use and safety.
Are fully automatic. All functions are electronically servo-assisted, so the operator knows what the
machine is doing at any given moment.
Have functional characteristics that make them unique, i.e.:
 FULL CLAVE activates an anti-condensation function after each cycle, if the door is not opened
within 30 min.
 Built-in DRYING CYCLE: by means of a vacuum pump.
 AUTOMATIC AIR EXHAUST to eliminate the air from inside the chamber at the beginning of
the cycle, thus achieving the utmost steam saturation.
 DOUBLE SAFETY VALVE to prevent overpressures.
 SAFETY THERMOSTAT to prevent overtemperatures.
 Electronic CHECK CONTROL of each function with message display.
 Press-moulded seamless 18/10 STAINLESS STEEL CHAMBER.
 16 or 20l. CAPACITY chamber which can be fitted with up to five trays.
 DOUBLE TANK for the water: the FIRST FOR FILLING and the SECOND FOR DRAINING
+ USED WATER CAN.
 PRE-VACUUM to –700 mBar by means of a vacuum pump.

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Description Unit of measurement Values
Power source voltage rating V 230 V.a.c. ~
Power source frequency Hz 50
Machine power rating W 2300
Boiler volume mm Ø 240 x 340 Ø 240 x 440 (B20)
Operating pressure Bar 2.1 - 1.1
Machine dimensions X, Y, Z mm Prof. 590 x Larg. 480 x H 520
Gross weight Kg 50
Pack dimensions mm Prof. 680 x Larg. 560 x H 670
Operating temperatures °C + 3°C …… + 35°C
Distance from walls cm 8 - 10
X = depth Y = width Z = height
The electrical system is protected against the risk of over-currents installed inside
the machine by two 15 A delayed action fuses ( T 15 A ).
The electronic control and powering boards protect the various users by means of 3
dedicated fuses: 2 quick-acting 1 A types (F 1 A) and one 100 mA delayed action
type (T 100 mA) – (see enclosed wiring diagram).
Only have these fuses changed by a skilled electrician.
The noise level of the machine has been tested. The continuous equivalent weighted
acoustic pressure level A is less than 70 dB (A) and the continuous equivalent
weighted acoustic power level A does not exceed 85 dB (A). The measured noise
level measured is therefore very low. For this reason, the operator need not take any
particular measures (also in view of the fact that the machine operates
automatically).
DATA AND SPECIFICATIONS OF THE PRESSURIZED VESSEL:
Serial N° of vessel, Serial N° of door Month N°, Year N° (see internal label)
Max. operating pressure: 2.2 Bar
Max. operating temperature: 160°C
Min. operating pressure: -0.9 Bar
Test pressure: 8 Bar
Reference standards: TRD 421
Volume of vessel: 16 or 20l.
DATA AND SPECIFICATIONS OF THE PRESSURIZED VESSEL:
Serial N° of vessel, Serial N° of door Month N°, Year N° (see internal label)
Max. operating pressure: 3 Bar.
Max. operating temperature: 160°C
Test pressure: 12 Bar.
Reference standards: TRD 421
Volume of vessel: 3 lt.

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3.GENERAL RECOMMENDATIONS
3.1 Regulations for the operator
Always wear personal protective equipment in compliance with the directives that establish the
current accident-preventing provisions.
Do not approach the machine with inflammable materials.
 Do not carry out repairs or maintenance work whilst the machine is operating or plugged into the
electricity main or when parts of it are hot.
 Only responsible adults may use the machine in places inaccessible to children.
 Use the machine in a dry place, sheltered from the rain.
 Periodically inspect the power cable to make sure that it is in a good condition.
 If there are several persons in the place of work, remember to keep at a safe distance from the
machine to prevent accidental contact with hot parts.
Never ever operate the appliance unless the power cable is in a perfect condition and the structure
undamaged.
It is advisable to keep the door half-open with switch (10) turned off in “0” position, when the
appliance is not in use.
Pay the utmost attention to those parts of the appliance that become hot
during operation and that still remain hot after it has been switched off.
Keep your face well away from the top part of the machine when the
door is opened to prevent it from being scalded by steam. Keep about 50
cm. away from the machine when opening the door.
As specified in the technical specifications, these autoclaves operate at a
pressure that can reach 2.2 Bar at most. Do not use the autoclave in an
improper way and do not carry out maintenance operations while the
sterilizing cycles are in progress. Remember that the pressure is shown
by the pressure gauge installed on the front of the machine itself.
Wait at least 20 minutes after the appliance has been switched off, to
allow the boiler to completely cool.

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4. LOCATION OF THE CONTROLS
FULL CLAVE feature an elegant casing treated with scratch-proof epoxy powder paint in the RAL
9010 COLOUR. No particular preparations are required to operate the machines. Just fit the plug into
a 230 V power socket. The control panel is elegantly designed, easy to read and consists of (see page
9):
-1- INFO DISPLAY
-2- VALUE DECREASE
-3- VALUE INCREASE
-4- CYCLE INTERROGATION
-5- STEAM GENERATOR
-6- DOOR LOCKED
-7- CLEAN WATER MAX. LEVEL
-8- CLEAN WATER MIN. LEVEL
-9- CYCLE SELECTION
-10- CYCLE START / STOP
-11- STEAM GENERATOR ON / OFF
THE FOLLOWING ACCESSORIES ARE SUPPLIED:
1 TRAY HOLDER, 5 TRAYS, 1 TOOL TO TAKE OUT THE TRAYS AND ADJUST THE DOOR, 1
SPONGE, 1 INSTRUCTION MANUAL, 1 LIFTING HANDLE.

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-12- DOOR OPENING LEVER
-13- FILL TANK
-14- DRAIN TANK
-15- PRINTER
-16- BACTERIOLOGICAL FILTER
INFO DISPLAY READING:
A=Two boxes indicating the cycle number
B=Five boxes indicating the cycle temperature
C=Seven boxes indicating the name of the cycle
D=Seven boxes indicating the temperature in the chamber
E=Eight boxes indicating the pressure in the chamber
LANGUAGE, DATE AND TIME SETTINGS:
When the door is open and the machine on, press key (4) to display the machine data settings (amongst
which the date and time) in succession.
Keep buttons (3) and (4) depressed for about 10 seconds at the same time in order to edit these data.
The first setting displayed is the language selection. This can be changed by scrolling the various options
with buttons (2) and (3). Use button (10) to confirm the required language or pass on to the next setting.
(However, the printer will always print in English). The second setting concerns the presence of the
external can. This setting must never be changed and must therefore be left with the preset value 0 (zero).
The third type of variable settings are the date and time. Use the method described for language variation
to edit these data.
To ensure that the machine operates correctly, make sure that the value referring to
the presence of the external can is never changed. Once this setting has been accessed,
it must be confirmed with key (10) without having been changed. Always maintain 0
(zero) value in this field.

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5. STARTING AND SETTING AT WORK
5.1 Removing the machine from the packing
The machine is consigned packed on a wooden pallet in a cardboard box: make sure that there are no
dents and that the wrapping is in optimum conditions.
The machine must be stored in a dry place, sheltered from adverse weather conditions, at a temperature
between +3°C and +35°C. The machine must be handled without jolting and using appropriate means.
Open the pack without overturning it. Remove the polystyrene from the top and sides (the weight of the
model is given in chap. 2, technical specifications).
Lift the machine out of the box in a vertical direction using the 2 hooks supplied in the bag inside the
pack. These should be inserted into the two holes at the sides of the casing (see drawing on page 11).
Remove the pluriball wrapping from around the machine and make sure that all parts of this latter are
undamaged and complete with all the accessories indicated on the consignment note. Immediately notify
our dealer if discrepancies are discovered.
Keep the packing materials for as long as the machine remains in use, not just for the warranty period.
This is because the autoclave may need to be calibrated or regulated by the manufacturer's staff of by an
after-sales center. Non-original packing is unable to ensure that the machine is correctly protected during
transport.
The original packing comprises the following items:
- BIWALL BOX IN CARDBOARD WITH 3 CORRUGATIONS
- PLURIBALL POLYETHYLENE BAG
- SHAPED POLYSTYRENE FOAM
- PALLET INSIDE THE BOX
DRAWING ILLUSTRATING HOW THE MACHINE MUST BE LIFTED FROM THE PACK