Rexroth Indramat ECODRIVE03 Series Technical manual

Project Planning Manual
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SYSTEM200
ECODRIVE03
Drive Controllers

srellortnoCevirD30EVIRDOCEnoitatnemucoDsihttuobA
ECODRIVE03
Drive Controllers
Project Planning Manual
DOK-ECODR3-DKC**.3****-PR05-EN-P
•Box 71 / 72 / 73
•Document Number, e.g. 120-1000-B307-05/EN
This documentation describes …
•planning the mechanical construction
•planning the electrical
•logistical handling of the equipment
•preparing the necessary equipment for startup operation
esaeleRnoitpircseD
Date
Notes
DOK-ECODR3-DKC**.3****-PRJ1-EN-P04.98 1st edition
DOK-ECODR3-DKC**.3****-PR03-EN-P 09.99 new edition
DOK-ECODR3-DKC**.3****-PR04-EN-P 05.00 revision
DOK-ECODR3-DKC**.3****-PR05-EN-P 02.02 revision
2002 Rexroth Indramat GmbH
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Oenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specied data is for product description purposes only and may not
be deemed to be guaranteed unless expressly conrmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Rexroth Indramat GmbH
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 689421 •Fax [phone]
http://www.boschrexroth.de/
Dept. EDH/EDY1 (RR/US)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal FileReference
Purpose of Documentation
Record of Revisions
Copyright
Validity
Published by
Note
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Note:The following documentation is not required in its entirety for
project planning.
"Servo Applications with 1,5 s Acceleration Time"
- Selection lists -
DOK-ECODR3-SERV-GEN***-AUxx-MS-P
"Servo Applications with 400 ms Acceleration Time"
- Selection lists -
DOK-ECODR3-SERV-WZM***-AUxx-MS-P
"Main drives with 2AD-, ADF- and 1MB-motors"
- Selection lists -
DOK-ECODR3-MAIN*WZM***-AUxx-MS-P
"List of Connecting Cables for DIAX04 and ECODRIVE03"
- Selection lists -
DOK-CONNEC-CABLE*STAND-AUxx-EN-P
"ECODRIVE03 Drive for Machine Tool Applications With SERCOS-,
Analog- and Parallelinterface"
- Functional Description -
DOK-ECODR3-SMT-01VRS**-FKxx-EN-P
"ECODRIVE03 Drive for Machine Tool Applications With SERCOS-,
Analog- and Parallelinterface"
- Functional Description -
DOK-ECODR3-SMT-02VRS**-FKxx-EN-P
"ECODRIVE03 Drive for General Automation With SERCOS-, Analog-
and Parallelinterface"
- Functional Description -
DOK-ECODR3-SGP-01VRS**-FKxx-EN-P
"ECODRIVE03 Drive for General Automation With Fieldbus-Interfaces"
- Functional Description -
DOK-ECODR3-FGP-01VRS**-FKxx-EN-P
"ECODRIVE03 Drive for General Automation With Fieldbus-Interfaces"
- Functional Description -
DOK-ECODR3-FGP-02VRS**-FKxx-EN-P
Supplementary documentation
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"ECODRIVE03 Drive for General Automation With Fieldbus-Interfaces"
- Functional Description -
DOK-ECODR3-FGP-03VRS**-FKxx-EN-P
"LWL - Handling"
- Application Manual -
DOK-CONNEC-CABLE*LWL-AWxx-EN-P
"Electromagnetic Compatibility (EMC) in Drive and Control Systems"
- Project Planning Manual -
DOK-GENERL-EMV********-PRxx-EN-P
"Digital AC Motors MKD"
- Project Planning Manual -
DOK-MOTOR*-MKD********-PRxx-EN-P
"Digital AC Motors MHD"
- Project Planning Manual -
DOK-MOTOR*-MHD********-PRxx-EN-P
"MKE Digital AC Motors for potentially explosive areas"
- Project Planning Manual -
DOK-MOTOR*-MKE********-PRxx-EN-P
"2AD AC Motor"
- Project Planning Manual -
DOK-MOTOR*-2AD********-PRxx-EN-P
"ADF Main Spindle Motors"
- Project Planning Manual -
DOK-MOTOR*-ADF********-PRxx-EN-P
"1MB Frameless Spindle Motor"
- Project Planning Manual -
DOK-MOTOR*-1MB********-PRxx-EN-P
"Synchronous MBS Kit Spindle Motors"
- Project Planning Manual -
DOK-MOTOR*-MBS********-PRxx-EN-P
LAR 070-132 Geh äuse-Linearmotoren
- Selection and Project Planning -
DOK-MOTOR*-LAR********-AWxx-DE-P
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"LAF050 – 121 Linear Motors"
- Selection and Project Planning -
DOK-MOTOR*-LAF********-AWxx-EN-P
"Linear Synchronous Direct Drives LSF"
- Project Planning Manual -
DOK-MOTOR*-LSF********-PRxx-EN-P
"AC Drive Units in Personnel Conveyor Systems"
- Application Manual -
DOK-GENERL-ANTR*PERSON-ANxx-EN-P
"AC Drive Units in Hazardous Areas (Expl. Protection)"
- Application Manual -
DOK-GENERL-ANTR*EXPLOS-ANxx-EN-P
"ECODRIVE03 Drive for Machine Tool Applications With SERCOS-,
Analog- and Parallelinterface"
- Troubleshooting Guide -
DOK-ECODR3-SMT-01VRS**-WAR*-EN-P
"ECODRIVE03 Drive for Machine Tool Applications With SERCOS-,
Analog- and Parallelinterface"
- Troubleshooting Guide -
DOK-ECODR3-SMT-02VRS**-WAR*-EN-P
"ECODRIVE03 Drive for General Automation With SERCOS-, Analog-
and Parallelinterface"
- Troubleshooting Guide -
DOK-ECODR3-SGP-01VRS**-WAxx-EN-P
"ECODRIVE03 Drive for General Automation With Fieldbus-Interfaces"
- Troubleshooting Guide -
DOK-ECODR3-FGP-01VRS**-WAxx-EN-P
"ECODRIVE03 Drive for General Automation With Fieldbus-Interfaces"
- Troubleshooting Guide -
DOK-ECODR3-FGP-02VRS**-WAxx-EN-P
"ECODRIVE03 Drive for General Automation With Fieldbus-Interfaces"
- Troubleshooting Guide -
DOK-ECODR3-FGP-03VRS**-WAxx-EN-P
"DOLFI, Auxiliary for Download Firmware"
- Application Manual -
DOK-DOLFI DO01D**W
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Notes
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stnetnoCsrellortnoCevirD30EVIRDOCE I
Contents
1-1metsySehtotnoitcudortnI1
1.1 Drive package ECODRIVE03 ........................................................................................................ 1-1
1.2 An Overview of Individual Components of the ECODRIVE03 Family ........................................... 1-2
1.3 An Overview of Drive Controllers and Auxiliary Components........................................................ 1-3
An Overview of Communications Interfaces............................................................................ 1-3
An Overview of Measuring Systems Supported ...................................................................... 1-4
Type Code for Drive Controller DKC ....................................................................................... 1-5
Type Code Auxiliary Braking Resistor Module BZM................................................................ 1-6
Type Code for CZM Auxiliary Braking Resistor Module .......................................................... 1-6
1-2esurofsnoitceridtnatropmI2
2.1 Appropriate use............................................................................................................. ................. 2-1
Introduction ................................................................................................................... ........... 2-1
Areas of use and application................................................................................................... . 2-2
2.2 Inappropriate use ........................................................................................................... ................ 2-2
1-3slortnoCdnasevirDcirtcelErofsnoitcurtsnIytefaS3
3.1 Introduction................................................................................................................ ..................... 3-1
3.2 Explanations................................................................................................................ ................... 3-1
3.3 Hazards by Improper Use ..................................................................................................... ......... 3-2
3.4 General Information ......................................................................................................... .............. 3-3
3.5 Protection Against Contact with Electrical Parts............................................................................ 3-5
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)........................................... 3-6
3.7 Protection Against Dangerous Movements.................................................................................... 3- 7
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting .......... 3-9
3.9 Protection Against Contact with Hot Parts ................................................................................... 3-10
3.10 Protection During Handling and Mounting ................................................................................... 3 -10
3.11 Battery Safety............................................................................................................. .................. 3-11
3.12 Protection Against Pressurized Systems ..................................................................................... 3-11
1-4002.**CKD,001.**CKD,040.**CKD30EVIRDOCE4
4.1 Technical Data ............................................................................................................................... 4-1
Dimensions.............................................................................................................................. 4-1
Ambient and operating conditions........................................................................................... 4-4
Electric Data of the Individual DKC**.3 Components.............................................................. 4-6
Storable energy in the bus..................................................................................................... 4-17
Mains supply options ........................................................................................................... .. 4-19
Number of ECODRIVE03 Units and Auxiliary Components on one DC bus......................... 4-20
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Selection criteria for supply options ....................................................................................... 4-2 1
Energy circuit DKC**.3 using "Central supply" as an example.............................................. 4-26
Allowed DC bus Peak Power................................................................................................. 4-27
Allowed DC bus continuous power without auxiliary components......................................... 4-28
Allowed DC bus continuous power with CZM01.3 auxiliary components.............................. 4-31
Allowed DC bus continuous power with CZM01.3 and GLD12 smoothing choke................. 4-34
Allowed DC bus continuous power with single-phase mains connection.............................. 4-36
CE label, C-UL listing, Tests .................................................................................................. 4-39
4.2 Electrical connections - independent of the drive controller type................................................. 4-40
A look at the drive controller and connector designations ..................................................... 4-40
Independent of the drive controller type – total connecting diagram..................................... 4-44
X1, Connections for Control voltage ...................................................................................... 4-45
X2, Serial Interface ................................................................................................................ 4-49
X3, Digital and analog I/Os .................................................................................................... 4-53
X4, Encoder 1 .................................................................................................................. ...... 4-59
X5, DC bus, Motor and Mains Connections........................................................................... 4-62
X6, Motor temperature monitoring and holding brakes ......................................................... 4-67
X7, Connection for Programming module.............................................................................. 4-73
X8, Encoder 2 .................................................................................................................. ...... 4-75
X9, Incremental and Absolute Encoder Emulation (SSI format)........................................... 4-81
X10, EcoX Expansion interface ............................................................................................. 4-86
X11, DC bus dynamic brake (ZKS), U Dpower supply ........................................................... 4-88
X12, Optional Choke Connection for DKC**.3-200-7 ............................................................ 4-93
XE1, XE2 Protective conductor connections for motor and mains........................................ 4-95
XS1, XS2, XS3 Shield Connections ...................................................................................... 4-96
4.3 Electrical Connections – dependent on the drive controller type................................................. 4-97
DKC 01.3-***-7-FW – Parallel Interface................................................................................. 4-97
DKC 02.3-***-7-FW – SERCOS interface............................................................................ 4-104
DKC 03.3-***-7-FW – Probus-DP Interface ....................................................................... 4-108
DKC 04.3-***-7-FW – InterBus Interface ............................................................................. 4-114
DKC 05.3-***-7-FW – CANopen Interface ........................................................................... 4-117
DKC 06.3-***-7-FW – DeviceNet Interface .......................................................................... 4-119
DKC 11.3-***-7-FW – Analog Interface................................................................................ 4-121
DKC 21.3-***-7-FW – Parallel Interface 2............................................................................ 4-121
DKC 22.3-***-7-FW – SERCOS interface............................................................................ 4-125
1-5610-3.**CKD30EVIRDOCE5
5.1 Technical Data .............................................................................................................. ................. 5-1
Dimensions ..................................................................................................................... ......... 5-1
Materials used, Mass ........................................................................................................... .... 5-2
Ambient and operating conditions........................................................................................... 5-3
Electric Data of the Individual DKC**.3-016 Components ....................................................... 5-4
Storable energy in the bus..................................................................................................... .. 5-9
Mains supply options ........................................................................................................... .. 5-10
Allowed DC bus Peak Power................................................................................................. 5-12
Allowed DC bus continuous power........................................................................................ 5-12
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stnetnoCsrellortnoCevirD30EVIRDOCE III
Allowed DC bus continuous power with single-phase mains connection.............................. 5-13
CE label, C-UL listing, Tests.................................................................................................. 5-15
5.2 Electrical connections.................................................................................................................. 5-16
A look at the drive controller and connector designations ..................................................... 5-16
Independent of the drive controller type – total connecting diagram..................................... 5-18
X1, Connections for control voltage....................................................................................... 5-19
X2, Serial Interface ................................................................................................................ 5-23
X3, Digital I/Os ....................................................................................................................... 5-25
X4, Encoder 1 .................................................................................................................. ...... 5-29
X5, Motor and Mains Connections......................................................................................... 5-32
X6, Motor temperature monitoring and holding brakes ......................................................... 5-36
X10, EcoX Expansion interface ............................................................................................. 5-41
XE1, XE2 Protective conductor connections for motor and mains........................................ 5-42
XS1, XS2, XS3 Shield Connections ...................................................................................... 5-43
H1, S1, S2, S3:Diagnostic display, Reset key, Address switch............................................ 5-44
1-63.10MZBeludoMredeelByrailixuA30EVIRDOCE6
6.1 General..................................................................................................................... ...................... 6-1
6.2 Technical data.............................................................................................................. .................. 6-1
Dimensions ..................................................................................................................... ......... 6-1
Materials used, Mass ........................................................................................................... .... 6-2
Ambient and operating conditions........................................................................................... 6-3
Electrical data of auxiliary component BZM01.3...................................................................... 6-3
CE Label, Tests ................................................................................................................ ....... 6-5
6.3 Electrical Connections BZM01.3.................................................................................................... 6-6
Front View..................................................................................................................... ........... 6-6
Complete Terminal Diagram.................................................................................................... 6- 7
X1, Control voltage connections.............................................................................................. 6- 9
X2, DC bus dynamic brake (ZKS), Diagnostic Signals.......................................................... 6-11
X3, RS 232 Interface........................................................................................................... ... 6-17
X5, DC bus and Mains connection ........................................................................................ 6-17
XE1, Protective conductor connection for mains................................................................... 6-20
XS1, XS2, Shield connections............................................................................................... 6-20
Diagnostic LEDs and Reset Probe ........................................................................................ 6-21
1-73.10MZCeludoMecnaticapaCyrailixuA30EVIRDOCE7
7.1 General..................................................................................................................... ...................... 7-1
7.2 Technical data.............................................................................................................. .................. 7-2
Dimensions ..................................................................................................................... ......... 7-2
Materials used, Mass ........................................................................................................... .... 7-3
Ambient and operating conditions........................................................................................... 7-3
Electrical Data of Auxiliary Component CZM01.3.................................................................... 7-3
CE Label, Tests ................................................................................................................ ....... 7-4
7.3 Electrical Connections of CZM01.3................................................................................................ 7-5
Front View..................................................................................................................... ........... 7-5
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IV srellortnoCevirD30EVIRDOCEstnetnoC
X5, DC bus connection .......................................................................................................... .. 7-6
XE1, Protective conductor connection for mains..................................................................... 7-8
1-821DLGekohC8
8.1 General..................................................................................................................... ...................... 8-1
8.2 Dimensions and Mounting Dimensions.......................................................................................... 8-1
1-9seilppusrewopMTNV42CD9
9.1 Application recommendations........................................................................................................ 9-1
9.2 Technical data................................................................................................................................ 9-1
9.3 Dimensional sheets and installation dimensions........................................................................... 9-2
9.4 Front views................................................................................................................. .................... 9-2
9.5 Electrical connection ....................................................................................................... ............... 9-3
9.6 Type code................................................................................................................... .................... 9-4
1-01sremrofsnartTSD01
10.1 Selection.................................................................................................................. ..................... 10-1
10.2 Autotransformers for Drive Controllers ..................................................................................... ...10-1
10.3 Type code.................................................................................................................. ................... 10-4
1-11snoitcennoCsniaM11
11.1 General.................................................................................................................... ..................... 11-1
11.2 The Ground Conditions of the Power Supply Network ................................................................ 11-1
11.3 Earth-leakage circuit breaker .............................................................................................. ......... 11-2
11.4 Control Circuits for the Mains Connection ...................................................................................11-2
Control Circuits with E-Stop...................................................................................................11-3
Control Circuits with internal DC bus dynamic brake (ZKS)..................................................11-5
11.5 Mains Contactor / Fuses .................................................................................................... ..........11-7
Computing phase current on the mains.................................................................................11-7
Computing charging current inrush........................................................................................11-8
Factor F for Computing the Connected Load ........................................................................11-9
Q1 Fuse and K1 Contactor ..................................................................................................11-12
1-21tenibaClortnoCehtgnitcurtsnoC21
12.1 Notes on Control Cabinet Project Planning ................................................................................. 1 2-1
Power dissipation.............................................................................................................. .....12-1
Mounting Position and Distances ..........................................................................................12-6
Module widths......................................................................................................................12-11
Arranging ECODRIVE03 Components in the Control Cabinet............................................12-12
12.2 Using Cooling Units in the Control Cabinet................................................................................ 1 2-14
12.3 General Notes .............................................................................................................. .............. 12-16
12.4 Wire routing in the Control Cabinet............................................................................................12-17
12.5 EMC in the Control Cabinet.......................................................................................................12-17
1-31stnenopmoCevirDehtfoyrevileDfoetatS31
13.1 Packaging.................................................................................................................. ................... 13-1
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stnetnoCsrellortnoCevirD30EVIRDOCE V
13.2 Papers..................................................................................................................... ..................... 13-2
13.3 Extent of Delivery ......................................................................................................... ................ 13-2
13.4 Ordering ................................................................................................................... .................... 13-4
Unit Types Available ........................................................................................................... ...13-4
Replacement Parts .............................................................................................................. .. 13-4
Additional Accessories......................................................................................................... .. 13-4
Mounting Accessories........................................................................................................... . 13-4
Commissioning Aids ............................................................................................................. . 13-4
1-41stnenopmoCehtgniyfitnedI41
14.1 Component designations ..................................................................................................... ........ 14-1
Type Plates .................................................................................................................... ........14-2
1-51stnenopmoCevirDgnignahcxErognicalpeR51
15.1 General.................................................................................................................... ..................... 15-1
15.2 Procedure on Replacing the Unit .................................................................................................15-3
Replacing the drive controller................................................................................................ 1 5-3
Replacing the Motor............................................................................................................ ...15-4
Replacing cables....................................................................................................................15-4
15.3 Replacing Firmware (DKC**.3-040/100/200-7-FW)....................................................................15-7
Replacing the Parameter Module ..........................................................................................15-7
Replacing the Firmware Module ............................................................................................15-8
Replacing the Programming Module (complete module)......................................................15-8
15.4 Replacing Firmware (DKC**.3-016-7-FW)...................................................................................15- 9
1-61tnemhcattA61
16.1 Sizing relevant to supply and regeneration................................................................................. . 16-1
Requirements................................................................................................................... ......16-1
Calculations with regard to the power and energy allowed on the device side .....................16-2
Calculations with regard to the power and energy resulting on the installation side.............16-3
Calculation with regard to reduction of resulting power dissipation.......................................16-4
Calculating the allowed continuous braking resistor and DC bus power...............................16-5
16.2 Use of the connections for looping through the control voltage...................................................16-6
16.3 Control Cabinet Construction with Recommendations for EMC and Cooling..............................16-7
Sectional Drawing for Developing an Optimum Control Cabinet...........................................16-8
16.4 Wire routing and wiring of the drive controller............................................................................16-10
DKC**.3-016 control connections ........................................................................................16-10
Control connection DKC**.3-040/100/200 ...........................................................................16-13
Power connection ............................................................................................................... . 16-19
RS485 - Connector .............................................................................................................. 16-26
16.5 What is needed to prepare to start-up ...................................................................................... . 16-27
16.6 Command Value Box Connection.............................................................................................. 1 6-28
16.7 Signal Sequence DKC**.3..........................................................................................................16-29
Recommended Switching On Sequence.............................................................................16-29
Recommended O Sequence..............................................................................................16-31
16.8 Directory of Standards and Guidelines ......................................................................................16-33
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VI srellortnoCevirD30EVIRDOCEstnetnoC
17 Index 17-1
1-81troppuS&ecivreS81
18.1 Helpdesk ................................................................................................................... ................... 18-1
18.2 Service-Hotline............................................................................................................ ................. 18-1
18.3 Internet ................................................................................................................... ...................... 18-1
18.4 Vor der Kontaktaufnahme... - Before contacting us.....................................................................18-1
18.5 Kundenbetreuungsstellen - Sales & Service Facilities................................................................18-2
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metsySehtotnoitcudortnIsrellortnoCevirD30EVIRDOCE 1-1
1 Introduction to the System
1.1 Drive package ECODRIVE03
PZ5014F1.FH7
Fig. 1-1: Digital intelligent drive system
The digital intelligent automation system ECODRIVE03is the cost-
eective solution with a high level of functionality for single and multiple
axis drive and control tasks.
ECODRIVE03 can be used to implement a variety of drive tasks in the
most varied applications. Dierent device types are available with
graduated drive power.
Typical application areas are:
•handling systems
•packaging machines
•assembly systems
•printing machines
•machine tools
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1-2 srellortnoCevirD30EVIRDOCEmetsySehtotnoitcudortnI
1.2 An Overview of Individual Components of the
ECODRIVE03 Family
Fa5035f1.fh7
Q1
K1
DKC
NFE
NTM
BZM CZM
FWA
components shown in gray are absolutely necessary.
mains voltage
DC 24 V
fuse
line contactor
drive controller auxiliary
bleeder module
auxiliary capacitance
module
IKS - ready-made feedback cable
AC motor
IKG - ready-made power cable
line lter for
power supply unit
rmware
power supply unit
NFD line lter for
power connections
DST transformer
Fig. 1-2: Overview of individual components
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metsySehtotnoitcudortnIsrellortnoCevirD30EVIRDOCE 1-3
1.3 An Overview of Drive Controllers and Auxiliary
Components
An Overview of Communications Interfaces
Device type
DKC11.3*DKC01.3DKC21.3DKC02.3DKC22.3DKC03.3DKC04.3DKC05.3DKC06.3
Interface
RS232 / RS485*XXXXXXXX X
Analog InterfaceXXXXXXXX X
Parallel InterfaceX
Parallel Interface 2 X
Stepper Interface X
SERCOS interface X
SERCOS interface 2X
Probus-DP
InterfaceX
InterBus InterfaceX
CANopen InterfaceX
DeviceNet InterfaceX
* The DKC11.3 device type resp. the RS485 interface does not exist for the
DKC**.3-016-7-FW drive controllers.
Fig. 1-3:An overview of interfaces
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1-4 srellortnoCevirD30EVIRDOCEmetsySehtotnoitcudortnI
An Overview of Measuring Systems Supported
Connecting the Systems to the Encoder Inputs
)8Xgulp(2redocnE)4Xgulp(1redocnE
Digital
servo-
feedback
(1)
Type of
motor
DSF HSF
Resolver with
FDS
(2)
Resolver
without FDS
(3)
Sine encoder
(4)
EnDat
encoder
(5)
Gear-type
encoder with
1Vss signals
(6)
Square-wave
encoder with
5V TTL
signals
(7)
MKD X
MKE X
MHD X
2ADX X X *)
ADFX X X *)
1MB X X X X *)
MBW X X X X *)
LARXXX *)
LAFXXX *)
LSFX
MBS X X X
Fig. 1-4: Connecting the measuring systems
(1) : single-turn or multi-turn DSF / HSF
(2) : resolver or multi-turn resolver (RSF) with
feedback data storage (FDS)
(3) : resolver or multi-turn resolver (RSF) without
feedback data storage (FDS)
(4) : incremental measuring system with sine signals
(1Vss signals)
(5) : absolute measuring system with EnDat interface
(6) : gear-type encoder with 1Vss signals
(The drive controller does not compensate the oset of an
uncompensated gear-type encoder.)
(7) : square-wave encoder with 5V TTL signals;
not recommended (due to maximum input frequency of
200 kHz)
Note:It is only resolvers with FDS that can be connected to the
DKC**.3-016-7-FW drive controllers.
Note:The cable type designations of the connecting cables required
are listed in the motor project planning manual or "List of
Connecting Cables for DIAX04 and ECODRIVE03".
See also the functional description: "Setting the Measurement System".
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metsySehtotnoitcudortnIsrellortnoCevirD30EVIRDOCE 1-5
Type Code for Drive Controller DKC
DKC 03.3 - 040 - 7 - FW
DKC
TL0001F1.FH7
Drive controller
Type code elds:Example:
3
7
FW
Voltage category
Firmware
Version
A rmware specifying the functions of the
drive must be ordered separately.
xx
Series
Type current
40 A
100 A
040
100
200
200 A
16 A 016
Fig. 1-5: Type code
Note:The above illustrates how the type codes are put together.
Your sales representative will help with the current status of
available versions.
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1-6 srellortnoCevirD30EVIRDOCEmetsySehtotnoitcudortnI
Type Code Auxiliary Braking Resistor Module BZM
BZM 01.3 - 01 - 07
Voltage category
Nominal power
1,0 kW
Version
Series
Auxiliary bleeder module
TL0202F1.FH7
BZM
01
3
01
07
Type codes Example:
Fig. 1-6: Type Code
Type Code for CZM Auxiliary Braking Resistor Module
CZM 01.3 - 02 - 07
Voltage category
Rated capacity
2,4 mF
Version
Series
Auxiliary capacitance module
TL0206F1.FH7
CZM
01
3
02
07
Type code elds Example:
Fig. 1-7: Type code
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esurofsnoitceridtnatropmIsrellortnoCevirD30EVIRDOCE 2-1
2 Important directions for use
2.1 Appropriate use
Introduction
Rexroth Indramat products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is dened as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note:Rexroth Indramat, as manufacturer, is not liable for any
damages resulting from inappropriate use. In such cases, the
guarantee and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Rexroth Indramat products, make sure that all the pre-
requisites for an appropriate use of the products are satised:
•Personnel that in any way, shape or form uses our products must rst
read and understand the relevant safety instructions and be familiar
with appropriate use.
•If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
•Do not mount damaged or faulty products or use them in operation.
•Make sure that the products have been installed in the manner
described in the relevant documentation.
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2-2 srellortnoCevirD30EVIRDOCEesurofsnoitceridtnatropmI
Areas of use and application
Drive controllers made by Rexroth Indramat are designed to control
electrical motors and monitor their operation.
Control and monitoring of the motors may require additional sensors and
actors.
Note:The drive controllers may only be used with the accessories
and parts specied in this document. If a component has not
been specically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specied congurations and
combinations of components using the software and rmware
as specied in the relevant function descriptions.
Every drive controller has to be programmed before starting it up, making
it possible for the motor to execute the specic functions of an application.
The drive controllers of the ECODRIVE03 family are designed for use in
single or multiple-axis drive and control applications.
To ensure an application-specic use, the drive controllers are available
with diering drive power and dierent interfaces.
Typical applications of drive controllers belonging to the ECODRIVE03
family are:
•handling and mounting systems,
•packaging and foodstu machines,
•printing and paper processing machines and
•machine tools.
The drive controllers may only be operated under the assembly,
installation and ambient conditions as described here (temperature,
system of protection, humidity, EMC requirements, etc.) and in the
position specied.
2.2 Inappropriate use
Using the drive controllers outside of the above-referenced areas of
application or under operating conditions other than described in the
document and the technical data specied is dened as “inappropriate
use".
Drive controllers may not be used if
•they are subject to operating conditions that do not meet the above
specied ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature uctuations or
extremely high maximum temperatures or if
•Rexroth Indramat has not specically released them for that intended
purpose. Please note the specications outlined in the general safety
instructions!
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