REXROTH NYCe 4000 User manual

NYCe 4000
Multi-axis motion control system
MCU Module NY4114
Instructions
R911345042
Edition 06

NYCe 4000 Multi-axis motion control
system
List of trademarks
Products in this publication are referred to by their general trade names. In
most, if not all cases, these designations are claimed as trademarks or
registered trademarks of their respective companies.
Copyright
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Published by
Bosch Rexroth AG
P.O. Box 7170 ■ 5605 JD Eindhoven ■ The Netherlands
http://www.boschrexroth.com
RS-17a8ff3afd53b66f0a347e863fa7c4c5-1-en-US-16

Table of Contents
Page
1 About this Documentation..................................................................... 1
1.1 Overview – target groups & product phases.......................................... 1
1.2 Intended audience................................................................................. 1
1.3 Availability.............................................................................................. 1
1.4 Included parts........................................................................................ 2
1.5 Variations............................................................................................... 2
1.6 Further available documentation........................................................... 2
1.7 Additional parts..................................................................................... 2
2 Product Identification and Scope of Delivery........................................ 3
2.1 Product identification............................................................................ 3
2.2 Scope of delivery................................................................................... 4
3 Using the Safety Instructions................................................................. 4
3.1 Safety instructions - structure............................................................... 4
3.2 Explaining signal words and safety alert symbols.................................. 5
4 Intended Use.......................................................................................... 6
5 Accessories, Spare Parts and Wear Parts.............................................. 6
6 Ambient Conditions............................................................................... 6
7 Technical Data........................................................................................ 7
7.1 Power supply......................................................................................... 7
8 Standards.............................................................................................. 7
8.1 Used standards...................................................................................... 7
8.2 CE marking............................................................................................. 7
8.3 UL certification...................................................................................... 8
8.4 China RoHS 2 marking........................................................................... 9
9 Interfacing.............................................................................................. 9
10 Installation and Removal...................................................................... 10
10.1 General................................................................................................ 10
10.2 Mechanical dimensions........................................................................ 10
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Table of Contents
R911345042_Edition 06 Bosch Rexroth AG

Page
10.3 Installation of the MCU module........................................................... 11
10.4 Removal of the MCU module............................................................... 11
11 Commissioning.................................................................................... 12
11.1 Power supply connections................................................................... 12
11.2 Communication connection................................................................. 12
11.3 Configuration....................................................................................... 12
12 Description of the MCU module.......................................................... 12
13 Diagnosis............................................................................................. 13
14 IT-security............................................................................................ 14
15 Maintenance........................................................................................ 14
16 Disposal............................................................................................... 15
16.1 Products.............................................................................................. 15
16.2 Packaging materials............................................................................. 15
16.3 Environmental protection.................................................................... 15
17 Service and support............................................................................ 16
18 Appendix – Declaration of Conformity................................................. 17
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Table of Contents
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911345042_Edition 06

1 About this Documentation
1.1 Overview – target groups & product phases
The target groups, product phases and activities that can refer to this document
are marked in rounded boxes in the following figure.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Target groups, product phases and activities
1.2 Intended audience
This document explains technical and service personnel of the machine builder
how to safely install the Motion Control Unit (MCU) module mechanically and
electrically. This document is not the usage manual.
1.3 Availability
These Instructions are part of the MCU module product delivery and must
always be available for the user. If the MCU module is handed over to another
person, these Instructions must be handed over as well.
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About this Documentation
R911345042_Edition 06 Bosch Rexroth AG

1.4 Included parts
Type code Material number Description
NYM04.1-MCU-ETHER-NY4114 R911173598 NY4114
DOK-NY4000-MCU*NY4114*-ITxx-yy-P R911345042 Instructions
xx 2-digit version number
yy language indication
Tab. 1-1: Available MCU module
1.5 Variations
These Instructions apply to the NYCe 4000 MCU module with the following type
code:
●NYM04.1-MCU-ETHER-NY4114
1.6 Further available documentation
The following documentation contains detailed information. Use the listed
documentation or a newer version, if available.
Title and type code Material number
Rexroth NYCe 4000 Hardware System Manual
DOK-NY4000-HW***SYSTEM-PRRS-EN-E R911337671
Rexroth NYCe 4000 Standard Housings & Accessories Manual
DOK-NY4000-HOUSING*ACC-PRRS-EN-E R911337672
Tab. 1-2: Available documentation
1.7 Additional parts
Standard housings, host adapter, drive modules, fan units, capacitor kits,
connection cables, and more are listed in the project planning manuals (see
chapter 1.6) or on www.boschrexroth.com.
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About this Documentation
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911345042_Edition 06

2 Product Identification and Scope of Delivery
2.1 Product identification
Fig. 2-1: View of the NYM04.1-MCU-ETHER-NY4114
The NYM04.1-MCU-ETHER-NY4114 can be identified by the cover plate and the
label on the rear side of the circuit board.
●Cover plate identification.
One LED is visible at the top. Below the LED is the text "MCU".
Further, there is one micro-USB socket marked "USB", and there are three
RJ45 ethernet sockets marked "ETH1", "ETH2" and "ETH3".
At the bottom of the cover plate is the text "NY4114".
●Label on the rear side of the circuit board.
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Product Identification and Scope of Delivery
R911345042_Edition 06 Bosch Rexroth AG

6
1
5
4
2
3
Fig. 2-2: NY4114 product label
1 Type code
2 Version level and status
3 Date of manufacture (yyWww)
4 Material number
5 Serial number
6 2D bar code
Tab. 2-1: NY4114 product label and explanation
2.2 Scope of delivery
The product delivery consists of the following items.
●NYM04.1-MCU-ETHER-NY4114 MCU module, material number R911173598.
●DOK-NY4000-MCU*NY4114*-ITxx-yy-P Instructions (where "xx" represents a 2-
digit version number, and "yy" the language indication), material number
R911345042.
3 Using the Safety Instructions
3.1 Safety instructions - structure
The safety instructions are structured as shown in the following example.
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Using the Safety Instructions
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Bosch Rexroth AG R911345042_Edition 06

Fig. 3-1: Safety instruction lay-out
3.2 Explaining signal words and safety alert symbols
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and if necessary, a safety alert symbol
(according to ANSI Z535.6-2011).
The signal word is meant to draw the reader’s attention to the safety instruction
and signifies the degree of danger. The safety alert symbol (a triangle with an
exclamation point), which precedes the signal words "danger", "warning" and
"caution" is used to alert the reader to personal injury hazards.
In case of non-compliance with this safety
instruction, death or serious injury will occur.
DANGER
In case of non-compliance with this safety
instruction, death or serious injury can occur.
WARNING
In case of non-compliance with this safety
instruction, minor or moderate injury could
occur.
CAUTION
In case of non-compliance with this safety
instruction, property damage could occur.
NOTICE
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Using the Safety Instructions
R911345042_Edition 06 Bosch Rexroth AG

4 Intended Use
The MCU module is for indoor use only, and may only be used in combination
with parts indicated in this document and NYCe 4000 software and firmware.
Not explicitly mentioned parts may not be installed or connected.
Do not install and use this MCU module before you have read all relevant
documents. You must read the safety instructions and all other directions for
use before you start any work or activity with this MCU module.
The MCU module has no certified functional safety on board. This means that all
precautions for a safe operation must be ensured by external components.
5 Accessories, Spare Parts and Wear Parts
Some form of network cable strain relief is advised for the ethernet connection
cables to the NYM04.1-MCU-ETHER-NY4114. The following accessories are
available for network cable strain relief.
Type code and description Material number
NYA04.1-STRAIN-RELIEF-41XX-NY4901/10
Network cable strain relief
R911172941
NYA04.1-STRAIN-RELIEF-4114-NY4901/30
Network cable strain relief for NY4114
R911403464
Tab. 5-1: Accessories for MCU module
The MCU module does not contain any replaceable or wear parts. In case of
failure, the entire MCU module must be replaced.
6 Ambient Conditions
Operating Storage and transport
Maximum environment
temperature +5 °C .. +55 °C –40 °C .. +85 °C
Relative Humidity 10 % .. 90 % (non-condensing) 5 % .. 95 % (non-condensing)
Mechanical strength
Vibration: IEC 60068-2-6:2007
Vibration, broad-band:
IEC 60068-2-64:2008
Shock: IEC 60068-2-27:2008
Pollution degree 2 2
Overvoltage category II -
Maximum altitude 4000 m
Tab. 6-1: Ambient conditions
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Ambient Conditions
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Bosch Rexroth AG R911345042_Edition 06

7 Technical Data
7.1 Power supply
The MCU requires a 24V power supply which supports inrush currents of 0.36
A2s to prevent start-up problems.
24V System power supply Voltage
Nominal voltage DC 24V
Tolerance ± 5%
Tab. 7-1: MCU power supply
The 24V power supply current rating with modules installed in the system
housing is as follows.
24V System power supply Current
Minimum supply current Supply required for all installed modules.
Maximum supply current 3A
Tab. 7-2: Current rating
The 24V power supply must be secured with a UL certified fuse of 3A slow in the
+24V connection.
8 Standards
8.1 Used standards
The MCU module corresponds to the following standards.
●IEC61000-6-2:2005) (Electromagnetic compatibility (EMC) - Part 6-2: Generic
standards - Immunity for industrial environments)
●IEC61000-6-4:2018 (Electromagnetic compatibility (EMC) - Part 6-4: Generic
standards - Emission standard for industrial environments)
8.2 CE marking
Declaration of Conformity
Fig. 8-1: CE logo
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Standards
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The MCU module described in the present instructions complies with the
requirements and the target of the following EU directive and with the following
harmonized European standards:
●EMC Directive 2014/30/EU
Maintaining the EMC directive presuppose an EMC adapted installation of the
devices within the installation of the machine. The complied limit values and
standards are specified in the Rexroth Manual of associated product. The
regulations for the structure and the installation in this manual must be
maintained and realized. Tests were run using a typical installation in a test
assembly that conforms with the standards. These Rexroth products are built-in
devices for a product for the final user. The test results cannot be transferred to
every state as installed in every product intended for the final user. This
declaration does not therefore assure the EMC characteristics of the product for
the final user.
8.3 UL certification
Fig. 8-2: UL Recognized logo
The MCU module
●NYM04.1-MCU-ETHER-NY4114
is certified according to
●UL 61010-1:2012
UL file no. E353498
However, there can exist combinations with modules or accessories with limited
or missing certification. Therefore, verify the registration according to the UL
marking on the components.
Loss of UL conformity due to changes to the
MCU module.
NOTICE
The UL marking is only valid for the MCU module in its delivery status. After any
modification by the customer to the MCU module the UL compliance is to be
verified.
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Standards
NYCe 4000 Multi-axis motion control
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Bosch Rexroth AG R911345042_Edition 06

8.4 China RoHS 2 marking
Fig. 8-3: China RoHS 2 logo
The MCU module
●NYM04.1-MCU-ETHER-NY4114
complies with the requirements of the Administrative Measures for the
Restriction of the Use of Hazardous Substances in Electrical and Electronic
Products, known as China RoHS 2.
9 Interfacing
The following connections are available on the cover plate of the MCU.
Designation
on the cover plate
Connection type Connection type
on the MCU
Connection type
on the cable
ETH1 RJ45 Female socket Male plug
ETH2 RJ45 Female socket Male plug
ETH3 RJ45 Female socket Male plug
USB micro-USB Female socket Male plug
Tab. 9-1: Connections on the front of the MCU
Damage to the MCU may occur if external
power is connected to the USB connector.
NOTICE
Do not connect an external (USB) power supply to the USB port of the MCU
module.
The connector block on the circuit board at the rear side plugs into the system
backplane of the system housing. More information is available in the NYCe 4000
Hardware System Manual.
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Interfacing
R911345042_Edition 06 Bosch Rexroth AG

10 Installation and Removal
10.1 General
Damage to the MCU may occur if power is
applied during installation or removal.
NOTICE
●Make sure power supplies are switched off before installation or removal of
the MCU module.
●Do not apply power until the MCU module is installed.
Damage to the MCU may occur due to
electrostatic discharges.
NOTICE
Comply with all ESD protective measures while working with modules and
components. Avoid electrostatic discharges.
Power supplies must be switched on/off with the disconnecting device installed
in the cabinet.
The MCU module must be installed in a system housing and requires
programming before you can control a motion application.
The MCU module may only be used as build-in equipment in a cabinet, which
means that the end-user must provide a suitable fire and electrical safe
enclosure.
The MCU module may only be used in combination with external approved
power supplies. The supply voltage 24V System for the MCU must be separated
at least by reinforced insulation from all hazardous voltages according to the
standard UL61010-1 third edition.
10.2 Mechanical dimensions
The dimensions of the MCU module are the following.
Type code Width (mm) Height (mm) Depth (mm)
NYM04.1-MCU-ETHER-NY4114 21.9 128.4 148.5
Tab. 10-1: MCU module mechanical dimensions
You can see the dimensions of the MCU module in the following views.
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Installation and Removal
NYCe 4000 Multi-axis motion control
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Bosch Rexroth AG R911345042_Edition 06

Fig. 10-1: Dimensions of the MCU module
10.3 Installation of the MCU module
The MCU module is intended for installation in a NYCe 4000 system housing
with a Bosch Rexroth backplane. The MCU module is always installed in the
most-left slot of the system housing. That slot is marked with the text "MCU".
Position the MCU module in the front slot guides and gently slide the module
into the slot. Align the connectors of the module with the connectors on the
system backplane. Then push the module into the connector. Do not use
excessive force to prevent damage to the connector pins.
Tighten the two screws on the cover plate of the MCU module to lock the MCU
module in its slot.
If you have a network cable strain relief bracket as described in chapter 5, do
the following. Put the hook of the cable strain relief bracket on the lower handle
of the MCU module and install the bracket with the screw on the cover plate of
the MCU module. Note that some form of network cable strain relief is advised.
10.4 Removal of the MCU module
Make sure that all power supplies are switched off and capacitors in the system
are fully discharged before you remove the MCU module.
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Installation and Removal
R911345042_Edition 06 Bosch Rexroth AG

Loosen the parts that hold the network cable(s) onto the network cable strain
relief bracket, and unlock/pull the ethernet cable(s) out of the socket on the
front of the MCU.
Loosen the two screws that hold the MCU module in the slot of the system
housing. Gently pull the MCU module out of the slot of the system housing. Note
that you do not need to remove the network cable strain relief bracket to remove
the MCU module.
11 Commissioning
11.1 Power supply connections
Power supply to the MCU module is connected via the connector block at the
rear side of the MCU module and is supplied via the "24V System" connector on
the system housing.
11.2 Communication connection
The MCU module communicates with the host via an ethernet cable. Plug the
ethernet cable in the ETH1 socket on the front of the MCU module. Lock the
ethernet cable onto the optional bracket.
11.3 Configuration
The MCU module contains a web server to communicate with the PC over the
ethernet network. The default IP address is 192.168.41.14. Any modern web
browser can be used to access the NY4114 MCU module. Enter in the address
field of the web browser http://192.168.41.14. A new bootloader, firmware and
other files can be downloaded to the MCU module via the "Boot" tab of the web
server. Via the "Network" tab of the web server the IP address assignment
method can be changed between static IP address and DHCP server. If you
select a static IP address assignment and change the default IP address, make a
note of the new IP address for future reference. Without the correct IP address
you cannot make a connection with the MCU module. See for more information
the NYCe 4000 documentation delivered with the NYCe 4000 Software Release.
12 Description of the MCU module
The MCU module has one connector block at the rear edge of the circuit board,
which connects the MCU module to the backplane in the system housing. All
power supply connections and interface connections to other modules and
headers on the base plate of the system housing are established via this
connector block.
The front side of the MCU module has a cover plate. On the cover plate is one
LED visible. The LED is marked "MCU". Further, there is one micro-USB
connection, marked "USB", and are three ethernet connections, marked "ETH1",
"ETH2", and "ETH3".
On the bottom side of the MCU module at the top edge is a micro-SD slot.
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Description of the MCU module
NYCe 4000 Multi-axis motion control
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Bosch Rexroth AG R911345042_Edition 06

13 Diagnosis
After the installation of the MCU module in a system housing, connection of the
power supply, and a connection to a PC with the ethernet cable, you can check
the operation of the MCU module.
The "MCU" status indicator LED is set to a specific continuous color, or flashes
in one specific color or two specific colors and the flash frequency can be slow
(0.5 Hz) or fast (2 Hz). You can see from the status indicator LED when the
problem occurred. The status indicator LED also indicates normal operation
mode states.
Off Red Orange Green
No 24V System power.
On-board power failure.
→ replace module.
Hardware start-up
failure.
Boot failure.
POST failure.
Defective MCU module.
→ replace module.
2nd level boot problem:
Linux problem or
2nd level boot error A
→ restart module.
Normal operation mode.
Tab. 13-1: MCU module LED state "continuous off or on"
"first" color "second" color
Off Red Orange Green
Red Bootloader running.
Check EEPROM, flash
memory failure.
EEPROM not OK and
no write jumper.
- Recovery bootloader
start-up.
Recovery bootloader
failure.
-
Orange 2nd level boot
problem.
Motion deamon failure
or 2nd level boot error
C.
- - Recovery bootloader
active.
Flash memory error.
Green Normal operation
mode and node
selected by
NYCeConfigurator.
- - -
Tab. 13-2: MCU module LED state "slow flashing (0.5 Hz)"
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Diagnosis
R911345042_Edition 06 Bosch Rexroth AG

"first" color "second" color
Off Red Orange Green
Red Bootloader start-up.
Bootloader failure.
- Bootloader running,
flash memory
programming failure.
Restart failure.
-
Orange 2nd level boot
problem.
2nd level boot error B.
- - Recovery boot active
(forced by jumper).
Green Normal operation
mode and multi-node
system:
network stable,
synchronizing nodes.
- - -
Tab. 13-3: MCU module LED state "fast flashing (2 Hz)"
The RJ45 "ethernet" connectors on the front panel each have 2 LEDs for
information indication of the network. The upper LED (green or orange) is the
speed and link status indicator. The LED is green to indicate a network speed of
1000 Mbps and orange to indicate a network speed of 100 Mbps. The LED is off
when the link is not active. The lower LED (yellow) is the activity indicator. The
LED is illuminated when data is transported over the ethernet connection.
See the NYCe 4000 Hardware System Manual for more information. Note that
the NYCe 4000 software must be installed on the PC.
You can access the web server on the MCU module via any modern web browser
and download the required files. See the NYCe 4000 Tools Manual for more
information.
14 IT-security
The operation of installations, systems and machines requires the
implementation of an integral concept for state-of-the-art IT security. Bosch
Rexroth products are part of this integral concept. Bosch Rexroth product
characteristics have to be taken into consideration in an integral IT security
concept. The relevant characteristics are documented in the IT security guideline
(R911342562).
15 Maintenance
The MCU module has no special maintenance requirements.
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Maintenance
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Bosch Rexroth AG R911345042_Edition 06

16 Disposal
16.1 Products
Our products can be returned to us free of charge for disposal. It is a
precondition, however, that the products are free of oil, grease or other dirt. In
addition, when returned the products must not contain any undue foreign
matter or foreign component.
Please send the products “free domicile” to the following address:
Bosch Rexroth AG
Bgm-Dr.-Nebel-Str. 2
97816 Lohr a.Main, Germany
16.2 Packaging materials
The packaging materials consist of cardboard, wood and polystyrene. They can
be easily recycled. For ecological reasons you should not return the empty
packages to us.
16.3 Environmental protection
●No release of hazardous substances.
Our products do not contain any hazardous substances that they can release
in the case of appropriate use. Normally there are not any negative effects on
the environment to be expected.
●Materials contained in the products.
Electronic devices.
Electronic devices mainly contain
– steel
– aluminum
– copper
– synthetic materials
– electronic components and modules
●Recycling.
Due to their high content of metal most of the product components can be
recycled. In order to recycle the metal in the best possible way it is necessary
to disassemble the products into individual modules. The metals contained in
the electric and electronic modules can also be recycled by means of specific
separation processes.
The synthetic materials remaining after these processes can be thermally
recycled.
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Disposal
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17 Service and support
Our worldwide service network provides an optimized and efficient support.
Our experts offer you advice and assistance should you have any queries. You
can contact us 24/7.
Service Germany
Our technology-oriented Competence Center in Lohr, Germany, is responsible
for all your service-related queries for electric drive and controls.
Contact the Service Hotline and Service Helpdesk under:
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: http://www.boschrexroth.com
Additional information on service, repair (e.g. delivery addresses) and training
can be found on our internet sites.
Service worldwide
Outside Germany, please contact your local service office first. For hotline
numbers, refer to the sales office addresses on the internet.
Preparing information
To be able to help you more quickly and efficiently, please have the following
information ready:
●Detailed description of malfunction and circumstances
●Type plate specifications of the affected products, in particular type codes
and serial numbers
●Your contact data (phone and fax number as well as your e-mail address)
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Service and support
NYCe 4000 Multi-axis motion control
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Bosch Rexroth AG R911345042_Edition 06